Milling tool for retarder stator disc assembly

Abstract

The utility model relates to the technical field of retarders, and particularly discloses a milling tool for a retarder stator disc assembly, which comprises a support bottom plate, a positioning shaft and a plurality of groups of support structures. According to the milling tool for the retarder stator disc assembly, the multiple sets of supporting structures are arranged and distributed in the circumferential direction of the positioning shaft at intervals, so that the multiple sets of supporting structures can abut against different positions of the upper pole plate assembly or the lower pole plate assembly, and therefore when the milling cutter mills the upper pole plate assembly or the lower pole plate assembly, the upper pole plate assembly or the lower pole plate assembly can be accurately milled. The lower pressure generated by the upper polar plate assembly or the lower polar plate assembly is supported, so that the condition that the upper polar plate assembly or the lower polar plate assembly is thick outside and thin inside after milling is effectively avoided, and the milling efficiency and the milling precision are further improved; meanwhile, the positioning shaft is arranged and can be connected with the bearing seat so as to position the upper polar plate assembly or the lower polar plate assembly.

Description

Technical Field

[0001] This utility model relates to the field of retarder technology, and in particular to a milling fixture for a retarder stator disk assembly. Background Technology

[0002] Currently, eddy current retarders mainly consist of a stator and a rotor. The stator is primarily composed of stator discs and electrode plates. In existing technologies, when milling the stator, a central shaft is typically used for locking and fixing. When the milling cutter mills the electrode plate surface, it exerts downward pressure on the milled surface, resulting in uneven electrode plate thickness after milling. This leads to a situation where the outer edge of the electrode plate is thicker than the inner edge, thereby reducing the milling efficiency and accuracy. Utility Model Content

[0003] The purpose of this utility model is to provide a milling fixture for a retarder stator disk assembly, so as to solve the problem that the outer thickness and inner thinness are easily produced when milling the electrode plate in the prior art.

[0004] To address the aforementioned problems, this utility model provides a milling fixture for a retarder stator disk assembly. The milling fixture for the retarder stator disk assembly includes: the retarder stator disk assembly comprising a bearing housing, an upper electrode plate assembly, and a lower electrode plate assembly; the bearing housing being installed between the upper electrode plate assembly and the lower electrode plate assembly; the upper electrode plate assembly and the lower electrode plate assembly being milled by a milling cutter; and the milling fixture for the retarder stator disk assembly comprising: a support base plate; a positioning shaft disposed on the support base plate, the positioning shaft being connectable to the bearing housing to position the upper electrode plate assembly and the lower electrode plate assembly; and multiple sets of support structures disposed on the support base plate and spaced circumferentially along the positioning shaft, the support structures being able to abut against the upper electrode plate assembly or the lower electrode plate assembly to support the upper electrode plate assembly or the lower electrode plate assembly.

[0005] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, a set of the support structures includes a first support member and a second support member, wherein the first support member and the second support member are symmetrically arranged with the central axis of the positioning shaft as the line of symmetry.

[0006] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the first support member includes a lifting hydraulic cylinder and a support plate. The cylinder body of the lifting hydraulic cylinder is disposed on the support base plate, and the telescopic rod of the lifting hydraulic cylinder is connected to the support plate to drive the support plate to abut against the upper electrode plate assembly or the lower electrode plate assembly.

[0007] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the milling fixtures for the retarder stator disk assembly include a first fastener, and the support plate is connected to the telescopic rod of the lifting hydraulic cylinder through the first fastener.

[0008] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the milling fixtures for the retarder stator disk assembly further include a hydraulic manual directional valve disposed on the support base plate. The hydraulic manual directional valve is connected to the lifting hydraulic cylinder to control the operation of the lifting hydraulic cylinder.

[0009] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the milling fixtures for the retarder stator disk assembly include a second fastener, and the hydraulic manual directional valve is connected to the support base plate through the second fastener.

[0010] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the first support member includes a lifting cylinder and a support plate. The cylinder body of the lifting cylinder is disposed on the support base plate, and the telescopic rod of the lifting cylinder is connected to the support plate to drive the support plate to abut against the upper electrode plate assembly or the lower electrode plate assembly.

[0011] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the upper electrode plate assembly includes an upper electrode plate body and an upper stator disk connected to each other, and the lower electrode plate assembly includes a lower electrode plate body and a lower stator disk connected to each other. The bearing seat is installed between the upper stator disk and the lower stator disk. The upper electrode plate body can be milled by a milling cutter, and the support structure can abut against the lower electrode plate body; or, the lower electrode plate body can be milled by a milling cutter, and the support structure can abut against the upper electrode plate body.

[0012] As an optional technical solution for milling fixtures used in the retarder stator disk assembly, the retarder stator disk assembly further includes a pole post, which is installed between the upper pole plate body and the lower pole plate body.

[0013] As an optional technical solution for milling fixtures used in retarder stator disk assemblies, the milling fixtures for retarder stator disk assemblies include a third fastener, and the positioning shaft is connected to the support base plate through the third fastener.

[0014] The beneficial effects of this utility model are as follows:

[0015] This invention provides a milling fixture for a retarder stator disk assembly. The milling fixture includes a support base plate, a positioning shaft, and multiple sets of support structures. By employing this milling fixture for the retarder stator disk assembly, multiple sets of support structures are arranged at circumferential intervals along the positioning shaft. This arrangement allows for contact at different positions of the upper or lower electrode assembly. When the milling cutter is milling the upper or lower electrode assembly, the downward pressure exerted on the assembly provides support, effectively preventing the upper or lower electrode assembly from becoming thicker on the outside and thinner on the inside after milling, further improving milling efficiency and accuracy. Simultaneously, the positioning shaft can connect to a bearing housing for positioning the upper or lower electrode assembly. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the milling fixture used for the retarder stator disk assembly in an embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the milling fixture used for the retarder stator disk assembly and the structure of the retarder stator disk assembly after installation, according to an embodiment of this utility model.

[0018] In the picture:

[0019] 1. Support base plate;

[0020] 2. Positioning axis;

[0021] 3. Support structure; 31. First support component; 311. Lifting hydraulic cylinder; 312. Support plate; 32. Second support component;

[0022] 4. First fastener;

[0023] 5. Hydraulic manual directional valve;

[0024] 6. Bearing housing;

[0025] 7. Upper electrode plate assembly; 71. Upper electrode plate body; 72. Upper stator plate;

[0026] 8. Lower electrode plate assembly; 81. Lower electrode plate body; 82. Lower stator plate;

[0027] 9. Pole post. Detailed Implementation

[0028] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions. Moreover, "above," "on top of," and "over" the first feature in relation to the second feature includes the first feature directly above and diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "under," and "below" the first feature in relation to the second feature includes the first feature directly below and diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0032] like Figures 1 to 2As shown, this embodiment provides a milling fixture for a retarder stator disk assembly. The milling fixture includes a support base plate 1, a positioning shaft 2, and multiple sets of support structures 3. The positioning shaft 2 is mounted on the support base plate 1 and can be connected to a bearing seat 6 to position the upper electrode assembly 7 and the lower electrode assembly 8. Multiple sets of support structures 3 are mounted on the support base plate 1 and are spaced circumferentially along the positioning shaft 2. Each support structure 3 can abut against the upper electrode assembly 7 or the lower electrode assembly 8 to support it. The retarder stator disk assembly includes a bearing seat 6, an upper electrode assembly 7, and a lower electrode assembly 8. The bearing seat 6 is installed between the upper electrode assembly 7 and the lower electrode assembly 8. The upper electrode assembly 7 and the lower electrode assembly 8 can be milled by a milling cutter.

[0033] The milling fixture for the retarder stator disk assembly of this utility model is equipped with multiple sets of support structures 3, which are distributed circumferentially along the positioning shaft 2. In this configuration, the multiple sets of support structures 3 can abut at different positions of the upper electrode assembly 7 or the lower electrode assembly 8. When the milling cutter is milling the upper electrode assembly 7 or the lower electrode assembly 8, the downward pressure generated on the upper electrode assembly 7 or the lower electrode assembly 8 provides support, thereby effectively preventing the upper electrode assembly 7 or the lower electrode assembly 8 from being thicker on the outside and thinner on the inside after milling, further improving milling efficiency and milling accuracy. At the same time, the positioning shaft 2 is provided, which can be connected to the bearing seat 6 to position the upper electrode assembly 7 or the lower electrode assembly 8.

[0034] In some embodiments, such as Figure 1 As shown, a set of support structures 3 includes a first support member 31 and a second support member 32. The first support member 31 and the second support member 32 are symmetrically arranged about the central axis of the positioning shaft 2. This arrangement provides support to both sides of the upper electrode assembly 7 or the lower electrode assembly 8, ensuring uniform support and preventing uneven support during milling, which could result in a thicker outer layer and a thinner inner layer.

[0035] In this embodiment, to adjust the position of the first support member 31, the first support member 31 includes a lifting hydraulic cylinder 311 and a support plate 312. The cylinder body of the lifting hydraulic cylinder 311 is mounted on the support base plate 1, and the extension rod of the lifting hydraulic cylinder 311 is connected to the support plate 312. In this way, the lifting hydraulic cylinder 311 can drive the support plate 312 to abut against the upper electrode assembly 7 or the lower electrode assembly 8, thereby achieving the purpose of supporting the upper electrode assembly 7 or the lower electrode assembly 8.

[0036] Specifically, the milling fixture for the retarder stator disk assembly includes a first fastener 4, wherein the support plate 312 is connected to the telescopic rod of the lifting hydraulic cylinder 311 via the first fastener 4, which facilitates installation and disassembly. In this design, the first fastener 4 is a bolt.

[0037] In this embodiment, to facilitate the control of the lifting hydraulic cylinder 311, the milling fixture for the retarder stator assembly also includes a hydraulic manual directional valve 5 mounted on the support base plate 1. The hydraulic manual directional valve 5 is connected to the lifting hydraulic cylinder 311 and can control the locking of the lifting hydraulic cylinder 311.

[0038] Furthermore, the milling fixture for the retarder stator disk assembly includes a second fastener, through which the hydraulic manual directional valve 5 is connected to the support base plate 1. This facilitates installation and disassembly. The second fastener is a bolt.

[0039] Alternatively, in an embodiment not shown in the figure, the support structure 3 includes a lifting cylinder and a support plate 312. The cylinder body of the lifting cylinder is mounted on the support base plate 1, and the extension rod of the lifting cylinder is connected to the support plate 312. The lifting cylinder drives the support plate 312 to abut against the upper electrode assembly 7 or the lower electrode assembly 8. This configuration also achieves the purpose of driving the support plate 312 to support the upper electrode assembly 7 or the lower electrode assembly 8.

[0040] Specifically, the upper electrode plate assembly 7 includes an upper electrode plate body 71 and an upper stator disk 72 connected to each other, and the lower electrode plate assembly 8 includes a lower electrode plate body 81 and a lower stator disk 82 connected to each other. The bearing seat 6 is installed between the upper stator disk 72 and the lower stator disk 82. The upper electrode plate body 71 can be milled by a milling cutter, and the support structure 3 can abut against the lower electrode plate body 81; or, the lower electrode plate body 81 can be milled by a milling cutter, and the support structure 3 can abut against the upper electrode plate body 71. This allows for milling of either the upper electrode plate body 71 or the lower electrode plate body 81.

[0041] Specifically, the retarder stator assembly also includes pole posts 9, which are installed between the upper pole plate body 71 and the lower pole plate body 81. The pole posts 9 serve to conduct magnetism.

[0042] In this embodiment, the milling fixture for the retarder stator disk assembly includes a third fastener, wherein the positioning shaft 2 is connected to the support base plate 1 via the third fastener. This facilitates installation and disassembly.

[0043] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A milling fixture for a retarder stator disk assembly, the retarder stator disk assembly comprising a bearing housing (6), an upper electrode plate assembly (7), and a lower electrode plate assembly (8), the bearing housing (6) being mounted between the upper electrode plate assembly (7) and the lower electrode plate assembly (8), the upper electrode plate assembly (7) and the lower electrode plate assembly (8) being millable by a milling cutter, characterized in that, The milling fixture for the retarder stator disk assembly includes: Support base plate (1); A positioning shaft (2) is provided on the support base plate (1). The positioning shaft (2) can be connected to the bearing seat (6) to position the upper electrode assembly (7) and the lower electrode assembly (8). Multiple sets of support structures (3) are arranged on the support base plate (1) and are distributed circumferentially along the positioning axis (2). The support structures (3) can abut against the upper electrode assembly (7) or the lower electrode assembly (8) to support the upper electrode assembly (7) or the lower electrode assembly (8).

2. The milling fixture for the retarder stator disk assembly according to claim 1, characterized in that, A set of the support structures (3) includes a first support member (31) and a second support member (32), the first support member (31) and the second support member (32) being symmetrically arranged with the central axis of the positioning shaft (2) as the line of symmetry.

3. The milling fixture for the retarder stator disk assembly according to claim 2, characterized in that, The first support member (31) includes a lifting hydraulic cylinder (311) and a support plate (312). The cylinder body of the lifting hydraulic cylinder (311) is disposed on the support base plate (1). The telescopic rod of the lifting hydraulic cylinder (311) is connected to the support plate (312) to drive the support plate (312) to abut against the upper electrode assembly (7) or the lower electrode assembly (8).

4. The milling fixture for the retarder stator disk assembly according to claim 3, characterized in that, The milling fixture for the retarder stator disk assembly includes a first fastener (4), and the support plate (312) is connected to the telescopic rod of the lifting hydraulic cylinder (311) via the first fastener (4).

5. The milling fixture for the retarder stator disk assembly according to claim 3, characterized in that, The milling fixture for the retarder stator assembly also includes a hydraulic manual directional valve (5) mounted on the support base plate (1). The hydraulic manual directional valve (5) is connected to the lifting hydraulic cylinder (311) to control the operation of the lifting hydraulic cylinder (311).

6. The milling fixture for the retarder stator disk assembly according to claim 5, characterized in that, The milling fixture for the retarder stator disk assembly includes a second fastener, and the hydraulic manual directional valve (5) is connected to the support base plate (1) via the second fastener.

7. The milling fixture for the retarder stator disk assembly according to claim 2, characterized in that, The first support member (31) includes a lifting cylinder and a support plate (312). The cylinder body of the lifting cylinder is disposed on the support base plate (1). The telescopic rod of the lifting cylinder is connected to the support plate (312) to drive the support plate (312) to abut against the upper electrode assembly (7) or the lower electrode assembly (8).

8. The milling fixture for a retarder stator disk assembly according to claim 1, characterized in that, The upper electrode plate assembly (7) includes an upper electrode plate body (71) and an upper stator disk (72) connected to each other. The lower electrode plate assembly (8) includes a lower electrode plate body (81) and a lower stator disk (82) connected to each other. The bearing seat (6) is installed between the upper stator disk (72) and the lower stator disk (82). The upper electrode plate body (71) can be milled by a milling cutter. The support structure (3) can abut against the lower electrode plate body (81). Alternatively, the lower electrode plate body (81) can be milled by a milling cutter. The support structure (3) can abut against the upper electrode plate body (71).

9. The milling fixture for a retarder stator disk assembly according to claim 8, characterized in that, The retarder stator assembly also includes a pole post (9), which is installed between the upper electrode plate body (71) and the lower electrode plate body (81).

10. The milling fixture for a retarder stator disk assembly according to claim 1, characterized in that, The milling fixture for the retarder stator disk assembly includes a third fastener, and the positioning shaft (2) is connected to the support base plate (1) via the third fastener.

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