Flexible composite insulating material packaging equipment
By introducing clamping and cutting mechanisms into the flexible composite insulation material packaging equipment, the quick replacement of cutting blades and precise clamping of materials are achieved, solving the production downtime problem caused by blade replacement during equipment maintenance and improving production efficiency and cutting accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-07
AI Technical Summary
Existing flexible composite insulation material packaging equipment requires disassembly of equipment parts when changing the cutting blade, resulting in long-term downtime of the production line and affecting production progress.
A flexible composite insulation material packaging device was designed, which includes a clamping mechanism, a limiting mechanism, and a cutting mechanism. The device uses a dual-axis motor to drive a worm gear system and a ball screw to move the lifting plate, thereby achieving precise clamping and cutting of the material. The cutting blade is easily replaceable by connecting it to the fixed block via an electric telescopic rod.
It simplifies the cutting blade replacement process, improves production efficiency, reduces production line downtime, and ensures cutting accuracy and quality.
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Figure CN224089175U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cutting and packaging equipment technical field especially relates to a kind of flexible composite insulating material packaging equipment. BACKGROUND
[0002] Flexible composite insulating material is the material that by multiple different function layers is compounded after specific process, it has both good flexibility, can adapt to different shape and installation demand, also has excellent insulating property, can effectively prevent the conduction of electric current, after flexible composite insulating material production is completed, need to be cut and packaged, and then sold.
[0003] The existing cutting and packaging equipment since blade is placed in the equipment interior, when the cutting knife is replaced, there are many inconvenient places, maintenance personnel need to spend a lot of time and effort to disassemble part of equipment components, to access cutting knife to replace, can force the entire production line to pause for a long time, greatly influence production progress, bring great trouble to the normal operation and maintenance of equipment.
[0004] Therefore, it is urgent to provide a kind of flexible composite insulating material packaging equipment to solve the above problems. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a kind of flexible composite insulating material packaging equipment.
[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a kind of flexible composite insulating material packaging equipment, including bottom plate, the top of the bottom plate is fixedly installed with two lifting frames, the top of two lifting frames is fixedly installed with installation shell, the inside of installation shell is provided with clamping mechanism, the inside of clamping mechanism is provided with limiting mechanism, the inside of limiting mechanism is provided with cutting mechanism.
[0007] The utility model is further provided as follows: the clamping mechanism includes double-shaft motor fixed to the inner wall of installation shell, the output shaft of double-shaft motor is fixedly connected with two worms through coupling, the top of bottom plate is rotatably installed with two ball screws, one end of two ball screws is fixedly installed with worm wheel, the outer surfaces of two worm wheels are engaged with the outer surfaces of two worms respectively.
[0008] Through the above technical scheme, double-shaft motor can accurately control the rotating action of worm, worm drives worm wheel to rotate, and then drives ball screw to rotate.
[0009] The present invention is further configured such that: a first lifting plate with a ball nut seat is threadedly installed on the outer surface of both ball screws, and a second lifting plate with a ball nut seat is threadedly installed on the outer surface of both ball screws.
[0010] Through the above technical solution, the ball screw drives the first lifting plate and the second lifting plate to move, thereby achieving the clamping action of the material.
[0011] The present invention is further configured such that: the limiting mechanism includes a cutting plate fixed between two second lifting plates, a lifting shell is fixedly connected between the two first lifting plates, and a sealing shell is fixed to one side of the lifting shell by bolt threads.
[0012] Through the above technical solution, the first lifting plate drives the lifting shell to move synchronously, and the second lifting plate drives the cutting plate to move synchronously, so that the lifting shell and the cutting plate cooperate to clamp materials of different thicknesses, and the material thickness can be adapted by adjusting the distance between the two.
[0013] The present invention is further configured such that: a first roller is rotatably installed between the two first lifting plates, and a second roller is rotatably installed between the two second lifting plates.
[0014] Through the above technical solution, the first roller and the second roller are used to assist in conveying materials, so that the materials can be in a more suitable position before entering the cutting area.
[0015] The present invention is further configured such that: the cutting mechanism includes an electric lifting rod fixed to the top of the lifting housing, a positioning slide rod is fixedly installed between the lifting housings, an L-shaped plate is slidably installed on the outside of the positioning slide rod, and the top end of the L-shaped plate is fixedly connected to one end of the piston rod of the electric lifting rod.
[0016] Through the above technical solution, when the electric lifting rod extends or retracts, it can drive the L-shaped plate to slide along the positioning slide rod. The positioning slide rod plays a guiding role, ensuring that the L-shaped plate moves smoothly and accurately in the vertical direction, thereby achieving high-precision cutting operation.
[0017] The present invention is further configured such that: a cutter fixing block is fixedly installed on one side of the L-shaped plate, a cutting blade is fitted and installed on the outside of the cutter fixing block, an electric telescopic rod is fixedly installed on the top of the L-shaped plate, a cutter docking block is fixedly installed on one side of the electric telescopic rod, and the cutter docking block and the cutter fixing block are fitted and connected.
[0018] Through the above technical solution, the tool fixing block is used to fix the cutting tool and ensure the stability of the tool during the cutting process. When the cutting tool needs to be replaced, the tool connecting block and the tool fixing block can be separated by the extension and retraction of the electric telescopic rod, so as to conveniently remove or install the cutting tool, thereby improving the efficiency and convenience of tool replacement.
[0019] The beneficial effects of this utility model are as follows:
[0020] 1. This utility model, by providing a limiting mechanism and a cutting mechanism, makes the replacement of the cutting blade simple and quick, without requiring operators to have corresponding skills. As a result, operators can quickly replace the cutting blade, reducing the long downtime of the production line caused by changing the blade, which helps to improve production efficiency and reduce production costs.
[0021] 2. This utility model, by providing a clamping mechanism and a limiting mechanism, can adjust the thickness of the flexible composite insulating material to fix it, so that the paper remains flat during the cutting process and is not moved or displaced by the cutting blade, which greatly improves the cutting accuracy and quality. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a structural diagram of the clamping mechanism of this utility model;
[0024] Figure 3 This is a structural diagram of the limiting mechanism of this utility model;
[0025] Figure 4 This is a structural diagram of the cutting mechanism of this utility model;
[0026] Figure 5 This is an exploded structural diagram of the closed shell of this utility model.
[0027] In the diagram: 1. Base plate; 2. Lifting frame; 3. Mounting shell; 4. Clamping mechanism; 401. Dual-axis motor; 402. Worm gear; 403. Ball screw; 404. Worm wheel; 405. First lifting plate; 406. Second lifting plate; 5. Limiting mechanism; 501. Cutting plate; 502. Lifting shell; 503. Enclosed shell; 504. First roller; 505. Second roller; 6. Cutting mechanism; 601. Electric lifting rod; 602. Positioning slide rod; 603. L-shaped plate; 604. Tool fixing block; 605. Cutting knife; 606. Electric telescopic rod; 607. Tool docking block. Detailed Implementation
[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0029] Please see Figures 1-5 A flexible composite insulation material packaging device includes a base plate 1. Two lifting frames 2 are fixedly installed on the top of the base plate 1. A mounting shell 3 is fixedly installed on the top of the two lifting frames 2. A clamping mechanism 4 is provided inside the mounting shell 3. The clamping mechanism 4 includes a dual-axis motor 401 fixed to the inner wall of the mounting shell 3. The output shaft of the dual-axis motor 401 is fixedly connected to two worm gears 402 via a coupling. Two ball screws 403, each with one end penetrating and extending into the interior of the mounting shell 3, are rotatably installed on the top of the base plate 1. A worm wheel 404 is fixedly installed on one end of each ball screw 403. The outer surfaces of the two worm wheels 404 mesh with the outer surfaces of the two worm gears 402, respectively. The outer surface of each ball screw 403 is threaded with a first lifting plate 405 with a ball nut seat, and the outer surface of each ball screw 403 is threaded with a second lifting plate 406 with a ball nut seat. The dual-axis motor 401 can precisely control the rotation of the worm gear 402. The worm gear 402 drives the worm wheel 404 to rotate, which in turn drives the ball screw 403 to rotate. The ball screw 403 drives the first lifting plate 405 and the second lifting plate 406 to move through the lifting frame 2 to achieve the clamping action of the material. At the same time, the first lifting plate 405 and the second lifting plate 406 can be separated to place and install the flexible composite insulation material.
[0030] like Figure 1 and Figure 3 As shown, the clamping mechanism 4 is internally equipped with a limiting mechanism 5. The limiting mechanism 5 includes a cutting plate 501 fixed between two second lifting plates 406. A lifting shell 502 is fixedly connected between two first lifting plates 405. A closed shell 503 is fixed to one side of the lifting shell 502 by bolt threads. A first roller 504 is rotatably installed between the two first lifting plates 405, and a second roller 505 is rotatably installed between the two second lifting plates 406. The first lifting plate 405 drives the lifting shell 502 to move synchronously, and the second lifting plate 406 drives the cutting plate 501 to move synchronously, so that the lifting shell 502 and the cutting plate 501 cooperate to clamp materials of different thicknesses. The distance between the two is adjusted to adapt to the thickness change of the material. The first roller 504 and the second roller 505 are used to assist in conveying the material so that the material can be in a more suitable position before entering the cutting area.
[0031] like Figure 4 and Figure 5As shown, the limiting mechanism 5 has a cutting mechanism 6 inside. The cutting mechanism 6 includes an electric lifting rod 601 fixed to the top of the lifting housing 502. A positioning slide rod 602 is fixedly installed between the lifting housings 502. An L-shaped plate 603 is slidably installed on the outside of the positioning slide rod 602. The top of the L-shaped plate 603 is fixedly connected to one end of the piston rod of the electric lifting rod 601. A cutter fixing block 604 is fixedly installed on one side of the L-shaped plate 603. A cutting blade 605 is fitted onto the outside of the cutter fixing block 604. An electric telescopic rod 606 is fixedly installed on the top of the L-shaped plate 603. A cutter docking block 607 is fixedly installed on one side of the electric telescopic rod 606. The tool docking block 607 is fitted into the tool fixing block 604. When the electric lifting rod 601 extends or retracts, it can drive the L-shaped plate 603 to slide along the positioning slide rod 602. The positioning slide rod 602 plays a guiding role, ensuring that the L-shaped plate 603 moves smoothly and accurately in the vertical direction, thereby realizing high-precision cutting operation. The tool fixing block 604 is used to fix the cutting blade 605, ensuring the stability of the blade during the cutting process. When the cutting blade 605 needs to be replaced, the tool docking block 607 can be separated from the tool fixing block 604 by the extension and retraction of the electric telescopic rod 606, thereby conveniently removing or installing the cutting blade 605, improving the efficiency and convenience of tool replacement.
[0032] When using this utility model,
[0033] The dual-axis motor 401 can precisely control the rotation of the worm gear 402. The worm gear 402 drives the worm wheel 404 to rotate, which in turn drives the ball screw 403 to rotate. The ball screw 403 drives the first lifting plate 405 and the second lifting plate 406 to move through the lifting frame 2, separating the first lifting plate 405 and the second lifting plate 406, thereby placing and installing the flexible composite insulation material. Then, the first lifting plate 405 and the second lifting plate 406 drive the lifting shell 502 and the cutting plate 501 to cooperate in clamping materials of different thicknesses. The distance between the two is adjusted to adapt to changes in material thickness. At the same time, the first roller 504 and the second roller 505... Used to assist in material conveying, ensuring the material is in a more suitable position before entering the cutting area. After the flexible composite insulating material is clamped and fixed, the electric lifting rod 601 extends and retracts, causing the L-shaped plate 603 to slide along the positioning slide rod 602. The positioning slide rod 602 acts as a guide, ensuring that the L-shaped plate 603 moves smoothly and accurately in the vertical direction, thereby achieving high-precision cutting operations. When replacing the cutting blade 605, the enclosed shell 503 is removed, and the cutting tool docking block 607 is separated from the cutting tool fixing block 604 by the extension and retraction of the electric telescopic rod 606, thus facilitating the removal or installation of the cutting blade 605 and improving the efficiency and convenience of cutting tool replacement.
[0034] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A flexible composite insulation material packaging equipment, including a base plate (1), characterized in that: Two lifting frames (2) are fixedly installed on the top of the base plate (1). An installation shell (3) is fixedly installed on the top of the two lifting frames (2). A clamping mechanism (4) is provided inside the installation shell (3). A limiting mechanism (5) is provided inside the clamping mechanism (4). A cutting mechanism (6) is provided inside the limiting mechanism (5).
2. The flexible composite insulation material packaging equipment according to claim 1, characterized in that: The clamping mechanism (4) includes a dual-axis motor (401) fixed to the inner wall of the mounting shell (3). The output shaft of the dual-axis motor (401) is fixedly connected to two worm gears (402) via a coupling. Two ball screws (403) with one end penetrating and extending into the interior of the mounting shell (3) are rotatably mounted on the top of the base plate (1). A worm wheel (404) is fixedly mounted on one end of each of the two ball screws (403). The outer surfaces of the two worm wheels (404) mesh with the outer surfaces of the two worm gears (402) respectively.
3. The flexible composite insulation material packaging equipment according to claim 2, characterized in that: The outer surfaces of both ball screws (403) are threaded with a first lifting plate (405) with a ball nut seat, and the outer surfaces of both ball screws (403) are threaded with a second lifting plate (406) with a ball nut seat.
4. The flexible composite insulation material packaging equipment according to claim 3, characterized in that: The limiting mechanism (5) includes a cutting plate (501) fixed between two second lifting plates (406), a lifting shell (502) fixedly connected between the two first lifting plates (405), and a closed shell (503) fixed to one side of the lifting shell (502) by bolt threads.
5. The flexible composite insulation material packaging equipment according to claim 4, characterized in that: A first roller (504) is rotatably mounted between the two first lifting plates (405), and a second roller (505) is rotatably mounted between the two second lifting plates (406).
6. The flexible composite insulation material packaging equipment according to claim 4, characterized in that: The cutting mechanism (6) includes an electric lifting rod (601) fixed to the top of the lifting housing (502), a positioning slide rod (602) fixedly installed between the lifting housings (502), an L-shaped plate (603) slidably installed on the outside of the positioning slide rod (602), and the top of the L-shaped plate (603) fixedly connected to one end of the piston rod of the electric lifting rod (601).
7. The flexible composite insulation material packaging equipment according to claim 6, characterized in that: A tool fixing block (604) is fixedly installed on one side of the L-shaped plate (603), and a cutting blade (605) is fitted onto the outside of the tool fixing block (604). An electric telescopic rod (606) is fixedly installed on the top of the L-shaped plate (603), and a tool docking block (607) is fixedly installed on one side of the electric telescopic rod (606). The tool docking block (607) and the tool fixing block (604) are fitted together.