Ceramic tile batch cutting device

Abstract

The utility model provides a ceramic tile batch cutting device, which relates to the technical field of ceramic tile processing equipment, and comprises a cutting frame assembly, the cutting frame assembly is composed of two rectangular frames and four supporting upright posts, the supporting upright posts are arranged at four corners of the two rectangular frames, the cutting frame assembly is an equipment main body framework and builds a firm and stable foundation for processing operation, and the cutting frame assembly is arranged on the equipment main body framework. The corner cutting device is composed of two rectangular frames and four supporting stand columns, the stand columns are distributed at the four corners of the rectangular frames to enhance stability and disperse equipment loads, a sliding rail frame capable of moving left and right is arranged on the side face of a cutting frame assembly, a rack is perpendicularly arranged on the outer side of the sliding rail frame, and the corner cutting device can move up and down along the rack. The downward-pressing fixing mechanism is arranged at the top end of the cutting frame assembly to fix tiles, the corner cutting device can stably slide up and down and left and right, the cutting flexibility is improved, the sliding range of the cutting device is accurately controlled, the cutting efficiency is improved, and meanwhile the cutting operation safety is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic tile processing equipment technical field especially relates to ceramic tile batch cutting device. BACKGROUND

[0002] In the process of ceramic tile corner processing, people often adopt the mode of manual line marking and manual push-pull cutter head, when the number of ceramic tiles to be cut is large, the working efficiency of this mode is very low, and size error is prone to occur in single piece manual cutting, which can easily affect the high matching degree between ceramic tile models, and even lead to ceramic tile scrap, increase the loss in the process of ceramic tile processing, and increase the production cost, time and effort, cost, and the edge cutting effect is not good, and there is great danger.

[0003] Therefore, the utility model provides ceramic tile batch cutting device. UTILITY MODEL CONTENT

[0004] The utility model discloses a ceramic tile batch cutting device to solve the shortcomings in the prior art.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: ceramic tile batch cutting device, including:

[0006] Cutting frame assembly is formed by two rectangular frames and four support columns, the support column is arranged at the four corners of two rectangular frames, the side surface of cutting frame assembly is provided with the slippage rail frame that can move left and right, the outer side of slippage rail frame is provided with the rack perpendicularly, and the corner cutting device can move up and down along the rack, and the top of cutting frame assembly is provided with the down-pressing fixing mechanism.

[0007] Further, the outer side of the two rectangular frames is provided with a track, and the upper and lower ends of the slippage rail frame are respectively clamped on the track and can slide left and right, and the upper end top of the slippage rail frame is provided with a locking positioning device.

[0008] Further, the corner cutting device includes a height adjustment sleeve seat clamped on the rack, a manual clamping device on the side surface of the height adjustment sleeve seat, a driving motor fixed on the outer side surface of the height adjustment sleeve seat, and a belt connecting the output end of the driving motor with the input end of the height adjustment sleeve seat, so as to control the height adjustment sleeve seat to move up and down along the slippage rail frame.

[0009] Further, the height adjustment sleeve seat is fixedly connected with an angle adjusting seat outside, the angle adjusting seat is provided with a fixed shaft and an adjusting shaft, and the cutting machine is fixed on the right side of the angle adjusting seat through the fixed shaft.

[0010] Further, the lower pressing fixing mechanism is composed of a mounting steel frame arranged at the top rectangular frame and a cylinder, the cylinder is arranged at one side of the mounting steel frame, the bottom of the cylinder is provided with a lower pressing fixing plate, and the bottom of the lower pressing fixing plate is provided with a silica gel pad.

[0011] Further, a bottom support assembly is arranged below the cutting frame assembly, the bottom support assembly is composed of support connecting columns and support top mechanisms, the support top mechanisms are arranged at the bottom of the support connecting columns, the support top mechanisms and the support connecting columns are both provided with two, and the two support top mechanisms and the support connecting columns are mutually symmetrical at the center of the rectangular frame.

[0012] Further, the front side and the left side of the cutting frame assembly are respectively provided with track extension frames, and the track extension frame is composed of an extension support column and two track cross bars.

[0013] Further, the two rectangular frames are both provided with support cross bars, tracks are arranged on the opposite surfaces of the support cross bars and the rectangular frames, sliding frames are vertically arranged between the support cross bars and the rectangular frames, the sliding frames are slidably connected to the tracks at both ends, sliding rails are arranged between the two sliding frames, sliding blocks are arranged at the upper and lower ends of the sliding rails, and the sliding rails can move back and forth on the sliding frames through the sliding blocks.

[0014] Further, the extension support column and the bottom of the support column are both provided with height-adjustable support feet.

[0015] Compared with the prior art, the utility model has the advantages and positive effects that:

[0016] 1、In the utility model, the cutting frame assembly is the equipment main body frame, and it is a stable foundation for processing operation, which is composed of two rectangular frames and four support columns, the support columns are distributed at the four corners of the rectangular frame, the stability is enhanced, the equipment load is dispersed, the side of the cutting frame assembly is provided with a left-right movable sliding rail, a rack is vertically arranged outside the sliding rail, the corner cutting device can move up and down along the rack, the ceramic tile corners can be batch cut, the cutting efficiency and flexibility are improved, the sliding range of the corner cutting device can be accurately limited, equipment collision is avoided, and safe and high-precision cutting operation is ensured.

[0017] 2、In the utility model, the bottom support assembly is very important for stable operation of the equipment, and can provide powerful support and balance for the equipment, which is composed of support connecting columns and support top mechanisms, one end of the support connecting column is connected to the bottom cutting frame assembly, and a connection foundation is built for the operation module, the height of the bottom support top mechanism can be flexibly adjusted, different sites and equipment gravity centers can be adapted, there are two support top mechanisms and two support connecting columns, and the support top mechanisms and the support connecting columns are symmetrically distributed at the center of the rectangular frame, so that the equipment stress is uniform, shaking and tilting are avoided, the cutting operation is accurately carried out, and the service life of the equipment is prolonged.

[0018] 3、The utility model discloses a lower pressure fixed establishment provides reliable fixed support for equipment processing, ensures that ceramic tile processing position is accurate, and this mechanism is composed of installation steel frame and cylinder, and the installation steel frame is fixed on the top rectangular frame, provides support for the lower pressure device, and the cylinder is installed on one side of the steel frame, can control the lower pressure action fast and stably, and the cylinder bottom is connected with the lower pressure fixed plate, and the pressure is evenly transferred to the ceramic tile surface, and the lower pressure fixed plate bottom is equipped with silica gel pad, prevents ceramic tile displacement, avoids scratch damage also, improves processing finished product quality.

[0019] 4、The utility model discloses a cutting device work, and cutting machine passes through the slippage rail frame, fixed shaft, adjusting shaft, angle adjusting seat, height adjusting sleeve seat, rack, drive motor, accurately adjusts the up and down position and the inclination angle of cutting machine, makes cutting mechanism can be positioned in three -dimensional space flexibly, realizes the cutting of the corner of ceramic tile, and its beneficial effect is remarkable, can satisfy the cutting demand of different shape, size workpiece multi -angle, multi -height, reduces equipment replacement frequency, accurate angle and height adjustment improve cutting accuracy, reduce the waste rate, and the automatic regulation process operation is simple, improves cutting efficiency, reduces manual labor intensity, enhances the versatility and practicality of equipment. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the front view of the utility model ceramic tile batch cutting device;

[0021] Figure 2 It is the working state diagram of the utility model ceramic tile batch cutting device;

[0022] Figure 3 It is the bottom support subassembly structure diagram of the utility model ceramic tile batch cutting device;

[0023] Figure 4 It is the corner cutting device structure diagram of the utility model ceramic tile batch cutting device;

[0024] Figure 5 It is the slippage rail frame structure diagram of the utility model ceramic tile batch cutting device;

[0025] REFERENCE NUMERALS

[0026] 1, cutting frame assembly;11, rectangular frame;12, support column;121, support foot;13, sliding block;14, sliding frame;15, support cross bar;16, slippage rail frame;161, rack;162, locking positioning device

[0027] 2, corner cutting device;22, cutting machine;23, angle adjusting seat;231, fixed shaft;232, adjusting shaft;24, height adjusting sleeve seat;25, drive motor;26, manual clamping device

[0028] 3. Pressing and fixing mechanism; 31. Mounting steel frame; 32. Cylinder; 33. Pressing and fixing plate; 34. Silicone pad;

[0029] 4. Track extension frame; 41. Extension support column; 42. Track crossbar; 43. Track;

[0030] 5. Bottom support assembly; 51. Top support mechanism; 52. Support connecting column. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Example 1

[0033] like Figures 1-5 As shown, this utility model provides a technical solution: a batch ceramic tile cutting device, comprising:

[0034] The cutting frame assembly 1 consists of two rectangular frames 11 and four supporting columns 12. The supporting columns 12 are located at the four corners of the two rectangular frames 11. The cutting frame assembly 1 is the main structure of the equipment, providing a stable foundation for processing operations. It consists of two rectangular frames 11 and four supporting columns 12. The columns are distributed at the four corners of the rectangular frames 11 to enhance stability and distribute the load on the equipment. The bottom of each supporting column 12 is equipped with a height-adjustable support foot 121. When the ground is uneven, the support foot 121 can be adjusted to keep the cutting frame assembly 1 horizontal and reduce cutting errors caused by shaking.

[0035] The three outer sides of the two rectangular frames 11 are provided with rails 43. The upper and lower ends of the sliding rail frame 16 are respectively engaged with the rails 43 and can slide left and right. The top of the upper end of the sliding rail frame 16 is provided with a locking and positioning device 162, which can lock and fix the position of the sliding rail frame 16 on the rails 43 during operation to prevent displacement. A rack 161 is vertically provided on the outer side of the sliding rail frame 16. The corner cutting device 2 can move up and down along the rack 161. The corner cutting device 2 can slide smoothly up, down, left and right, improving cutting flexibility and accurately controlling the sliding range of the cutting device 2, which improves cutting efficiency and ensures the safety of cutting operation.

[0036] The height adjusting sleeve 24 is clamped on the rack 161, and a driving motor 25 is fixed outside the height adjusting sleeve 24, the output end of the driving motor 25 is connected with the input end of the height adjusting sleeve 24 through a belt, and the height adjusting sleeve 24 has a gear matched with the rack 161 in the inside, and the height adjusting sleeve 24 moves up and down along the sliding rail frame 16 under the control of the driving motor 25, and the control device of the driving motor 25 can be a remote control button or a control handle, and the angle adjusting seat 23 is fixedly connected outside the height adjusting sleeve 24, the angle adjusting seat 23 is provided with a fixed shaft 231 and an adjusting shaft 232, the cutting machine 22 is fixedly connected to the right side of the angle adjusting seat 23 through the fixed shaft 231, the cutting machine 22 can rotate in the vertical direction along the fixed shaft 231 to adjust the cutting depth, and the adjusting shaft 232 plays a role in fixing the angle, and the height adjusting sleeve 24 is provided with a manual clamping device 26 on the side, when not in use, the cutting machine 22 can be fixed at a certain height, and then the sliding rail frame 16 is slid to one side, in use: first, the locking positioning device 162 is loosened, the sliding rail frame 16 is manually moved to the cutting position, then the locking positioning device 162 is locked, the manual clamping device 26 is loosened, the driving motor 25 is controlled to make the cutting machine 22 move up to the highest position of the cutting ceramic tile, the angle of the cutting machine 22 is manually adjusted, the cutting blade reaches the depth of the predetermined cutting of the ceramic tile, then the adjusting shaft 232 is locked, the cutting machine 22 is started, the driving motor 25 is controlled to make the cutting machine 22 start to move down at a speed of 10-100 mm / s to cut the edge of the ceramic tile, the limiting device can be installed below the height adjusting sleeve 24, when reaching the bottom, the limiting device triggers to stop the driving motor 25, the cutting machine 22 stops moving down, at this time, the adjusting shaft 232 is loosened, the cutting machine 22 returns to the original angle position, the cutting machine 22 stops rotating, the locking positioning device 162 is loosened, the sliding rail frame 16 is manually pushed to one side, and the cutting task is completed. The sliding rail frame 16 can be manually pushed or driven by a control motor.

[0037] The pressing fixing mechanism 3 is composed of a mounting steel frame 31 arranged on the top rectangular frame 11 and a cylinder 32, the cylinder 32 is arranged on one side of the mounting steel frame 31, the bottom of the cylinder 32 is provided with a pressing fixing plate 33, the bottom of the pressing fixing plate 33 is provided with a silica gel pad 34, when the pressing fixing mechanism 3 works, the cylinder 32 drives through gas power, transmits power to the pressing fixing plate 33, and makes it move downward, by the flexible characteristics of the silica gel pad, the pressing fixing plate 33 is closely attached to the surface of the workpiece, the mounting steel frame 31 provides stable support for the cylinder 32, and ensures the stability of the pressing process, this mechanism can quickly and firmly fix the workpiece, effectively avoids the displacement of the workpiece during machining; the silica gel pad 34 can prevent the workpiece surface from being scratched, and protect the integrity of the workpiece; the operation is simple, the workpiece can be quickly loaded and unloaded by controlling the cylinder, and the machining efficiency and quality are greatly improved.

[0038] A bottom support assembly 5 is provided below the cutting frame assembly 1. The bottom support assembly 5 consists of support connecting columns 52 and support top mechanisms 51. The support top mechanism 51 is located at the bottom of the support connecting columns 52. There are two support top mechanisms 51 and two support connecting columns 52, and the two support top mechanisms 51 and support connecting columns 52 are symmetrical about the center of the rectangular frame 11. In the bottom support assembly 5, the two symmetrically distributed support connecting columns 52 and support top mechanisms 51 work together. The support connecting columns 52 are connected to the bottom of the cutting frame assembly 1, providing stable vertical support. The supporting top mechanism 51, by contacting the ground or base, distributes the overall weight of the equipment and the load generated during operation. The beneficial effects are that it effectively improves the stability of the equipment during operation, reduces vibration, and reduces cutting errors caused by shaking; ensures that the force on each part of the equipment is uniform, extends the service life, and adapts to the load-bearing requirements under different working conditions, ensuring the safe and reliable operation of the equipment. Because an 800mm*800mm tile weighs about 15 kg, when 20-30 tiles are placed, the weight reaches 300-450 kg, and the supporting column 12 is difficult to support and will sway from side to side.

[0039] Example 2

[0040] like Figure 3 As shown, the front and left sides of the cutting frame assembly 1 are respectively provided with a track extension frame 4. The track extension frame 4 is composed of an extension support column 41 and two track crossbars 42. The outer side of the track crossbars 42 is provided with a track 43. Because the cutting machine 22 is located on the right side of the sliding rail frame 16, when the sliding rail frame 16 moves to the leftmost side of this facade, the cutting machine 22 cannot cut to the leftmost corner of the tile. The track extension frame 4 is used to extend the track length.

[0041] Example 3

[0042] Two rectangular frames 11 are provided with support crossbars 15, the support crossbars 15 are upper and lower corresponding two, the support crossbar 15 and the rectangular frame 11 are provided with tracks 43 on opposite surfaces, the support crossbar 15 and the rectangular frame 11 are vertically provided with sliding frames 14, the sliding frames 14 are upper and lower corresponding two, the sliding frames 14 are slidably connected at both ends on the tracks 43, the sliding frames 14 are upper and lower corresponding two, the upper surface of the lower sliding frame 14 is slightly lower than the upper surface of the lower rectangular frame 11, when the ceramic tile is placed, the bottom surface of the ceramic tile and the lower sliding frame 14 have a gap, which will not affect the left and right movement of the lower sliding frame 14, the two sliding frames 14 are provided with sliding rails 16, the sliding rails 16 are provided with racks 161, height adjusting sleeve seats 24, driving motors 25, angle adjusting seats 23, fixed shafts 231, adjusting shafts 232 and cutting machines 22, the upper and lower ends of the sliding rails 16 are provided with sliding blocks 13, the sliding rails 16 can move back and forth on the sliding frames 14 through the sliding blocks 13, common ceramic tile models are 600*600mm, 800*800mm, 600*1200mm and 800*1600mm, when the sliding rails 16 move to the innermost side, the ceramic tile with a length of 600mm can be cut, by moving the sliding rails 16 outward, ceramic tiles with different sizes can be placed, when the sliding rails 16 move to the outermost side, the ceramic tile with a length of 1600mm can be cut, through the structure, the auxiliary corner cutting machine can be flexibly adjusted in position and quickly positioned at the corner to be cut, which has remarkable beneficial effects, can efficiently adapt to the corner cutting needs of workpieces with different sizes, accurately controls the corner cutting position and angle, improves the corner cutting operation precision and efficiency, reduces manual adjustment errors, enhances the universality and practicality of the equipment, reduces the operation difficulty, and improves the processing quality and production benefit.

[0043] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application still belong to the protection scope of the technical scheme of the present application.

Claims

1. A batch ceramic tile cutting device, characterized in that, include: The cutting frame assembly (1) consists of two rectangular frames (11) and four supporting columns (12). The supporting columns (12) are located at the four corners of the two rectangular frames (11). The side of the cutting frame assembly (1) is provided with a sliding rail (16) that can move left and right. A rack (161) is vertically arranged on the outside of the sliding rail (16). The corner cutting device (2) can move up and down along the rack (161). The top of the cutting frame assembly (1) is provided with a pressing and fixing mechanism (3).

2. The ceramic tile batch cutting device according to claim 1, characterized in that: The outer sides of the two rectangular frames (11) are provided with rails (43). The upper and lower ends of the sliding rail frame (16) are respectively engaged on the rails (43) and can slide left and right. The upper end of the sliding rail frame (16) is provided with a locking and positioning device (162).

3. The ceramic tile batch cutting device according to claim 1, characterized in that: The chamfering device (2) includes a height adjustment sleeve seat (24) that is snapped onto the rack (161). The height adjustment sleeve seat (24) has a manual clamping device (26) on its side. A drive motor (25) is fixed on the outer side of the height adjustment sleeve seat (24). The output end of the drive motor (25) is connected to the input end of the height adjustment sleeve seat (24) via a belt, controlling the height adjustment sleeve seat (24) to move up and down along the sliding rail frame (16).

4. The ceramic tile batch cutting device according to claim 3, characterized in that: An angle adjustment seat (23) is fixedly connected to the outside of the height adjustment sleeve seat (24). The angle adjustment seat (23) is provided with a fixed shaft (231) and an adjustment shaft (232). A cutting machine (22) is fixed to the right side of the angle adjustment seat (23) through the fixed shaft (231).

5. The ceramic tile batch cutting device according to claim 1, characterized in that: The pressing and fixing mechanism (3) consists of a mounting steel frame (31) set on the top rectangular frame (11) and a cylinder (32). The cylinder (32) is set on one side of the mounting steel frame (31). A pressing and fixing plate (33) is set at the bottom of the cylinder (32). A silicone pad (34) is set at the bottom of the pressing and fixing plate (33).

6. The ceramic tile batch cutting device according to claim 1, characterized in that: The cutting frame assembly (1) is provided with a bottom support assembly (5) below it. The bottom support assembly (5) consists of a support connecting column (52) and a support top mechanism (51). The support top mechanism (51) is located at the bottom of the support connecting column (52). There are two support top mechanisms (51) and two support connecting columns (52), and the two support top mechanisms (51) and support connecting columns (52) are symmetrical about the center of the rectangular frame (11).

7. The ceramic tile batch cutting device according to claim 1, characterized in that: The cutting frame assembly (1) is provided with a track extension frame (4) on the front side and the left side, respectively. The track extension frame (4) is composed of an extension support column (41) and two track crossbars (42).

8. The ceramic tile batch cutting device according to claim 1, characterized in that: Each of the two rectangular frames (11) is provided with a support crossbar (15), and a track (43) is provided on the opposite surface of the support crossbar (15) and the rectangular frame (11). A sliding frame (14) is vertically provided between the support crossbar (15) and the rectangular frame (11). The two ends of the sliding frame (14) are slidably engaged with the track (43). A sliding rail frame (16) is provided between the two sliding frames (14). Sliding blocks (13) are provided at both the upper and lower ends of the sliding rail frame (16). The sliding rail frame (16) can move back and forth on the sliding frame (14) through the sliding blocks (13).

9. The ceramic tile batch cutting device according to claim 7, characterized in that: The bottom of both the extended support column (41) and the support column (12) is provided with height-adjustable support feet (121).

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