Corrugated roller mounting structure with quick alignment function

Abstract

The utility model relates to the technical field of mechanical engineering, and discloses a corrugated roller mounting structure with a quick alignment function, which comprises a mounting plate, sliding grooves are formed in the left side and the right side of the inner wall of the mounting plate, sliding columns are slidably connected to the inner walls of the sliding grooves, and corrugated roller bodies are rotatably connected to the outer walls of the sliding columns. Sliding blocks are connected to the top ends of the left side and the right side of the outer wall of the sliding column, spring columns are fixedly connected to the tops of the left side and the right side of the inner wall of the mounting plate, baffles are fixedly connected to the bottoms of the spring columns, a fixing column is rotationally connected to the rear side of the top of the inner wall of the mounting plate, and an L-shaped plate is fixedly connected to the outer wall of the fixing column. When the corrugated roller body is installed, the sliding columns and the sliding blocks slide into the inner walls of the sliding grooves, the second push plate enables the L-shaped plates to rotate around the fixing columns, the baffles slide downwards, the spring columns deform to generate elastic force, the limiting columns are inserted for limiting, positioning installation of the corrugated roller body is achieved, and the installation precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical engineering technology, and in particular to a corrugated roller mounting structure with a rapid alignment function. Background Technology

[0002] As the corrugated board manufacturing industry becomes increasingly automated, the equipment and components in each production stage need to be better matched with automated equipment. A corrugated roll mounting structure with rapid alignment function facilitates the automation or semi-automation of the corrugated roll replacement process, adapting to the cycle time of automated production lines and improving the overall automation level and production efficiency of the production equipment. In corrugated board production, the corrugated roll is a key component; it needs to be replaced when it wears out or when different specifications of corrugated board need to be produced. Traditional mounting structures involve complex and time-consuming alignment processes during replacement, leading to long downtime and impacting production efficiency.

[0003] The installation accuracy of corrugated rolls is crucial to the forming quality of corrugated cardboard. Inaccurate installation can lead to irregular flute shape, uneven thickness, and insufficient strength. An installation structure with rapid alignment ensures precise positioning of the corrugated rolls every time, guaranteeing the quality stability of the corrugated cardboard and reducing the defect rate caused by installation errors. Traditional corrugated roll installation and alignment often rely on manual operation, which is labor-intensive and requires high levels of skill and experience from workers. Using a rapid alignment installation structure reduces the difficulty and labor intensity of manual operation, decreases reliance on skilled workers, and also reduces costs associated with human error. Due to positional deviations of the corrugated rolls, the pressure on different parts of the corrugated paper varies during corrugation, resulting in inconsistent flute heights and ultimately uneven cardboard thickness. Uneven cardboard thickness affects its flatness in subsequent processing and reduces its compressive strength and cushioning performance. Inaccurate installation causes the corrugated rolls to bear uneven loads during operation, exacerbating localized wear. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a corrugated roller mounting structure with a rapid alignment function, aiming to improve the problem in the prior art that if the corrugated roller cannot be accurately installed, it will be subjected to uneven load during operation, which will aggravate wear and reduce service life.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a corrugated roller mounting structure with rapid alignment function, including a mounting plate. Sliding grooves are provided on both the left and right sides of the inner wall of the mounting plate. A sliding column is slidably connected to the inner wall of the sliding groove. A corrugated roller body is rotatably connected to the outer wall of the sliding column. A slider is connected to the top of both the left and right sides of the outer wall of the sliding column. A spring column is fixedly connected to the top of both the left and right sides of the inner wall of the mounting plate. A baffle is fixedly connected to the bottom of the spring column. A fixed column is rotatably connected to the rear top of the inner wall of the mounting plate. An L-shaped plate is fixedly connected to the outer wall of the fixed column. A push plate is fixedly connected to the rear outer wall of the sliding column. Limiting columns are slidably connected to both the left and right sides of the sliding column. A cleaning mechanism is provided at the bottom of the inner wall of the mounting plate for cleaning the corrugated roller body.

[0006] As a further description of the above technical solution:

[0007] The cleaning mechanism includes a telescopic rod, the right side of which is fixedly connected to the right side of the inner wall of the mounting plate. A triangular plate is fixedly connected to the left side of the telescopic rod, a connecting rod is fixedly connected to the left side of the triangular plate, and a push plate is fixedly connected to the left side of the connecting rod. A hollow shell is fixedly connected to the middle of the inner wall of the mounting plate, and a pipe is connected to the left side of the hollow shell. Hollow plates are fixedly connected to the front and rear sides of the bottom of the inner wall of the mounting plate, and a cleaning brush is fixedly connected to the top of the hollow plate.

[0008] As a further description of the above technical solution:

[0009] The outer wall of the limiting post is threaded with a limiting ring, and the bottom front and rear sides of the mounting plate are fixedly connected with connecting rods two.

[0010] As a further description of the above technical solution:

[0011] The mounting plate has a weight-reducing groove on both the left and right sides of the bottom of its outer wall, and a motor is fixedly connected to the rear right side of the mounting plate.

[0012] As a further description of the above technical solution:

[0013] A rotating column is fixedly connected to the output end of the motor, and a rotating roller is fixedly connected to the outer wall of the rotating column.

[0014] As a further description of the above technical solution:

[0015] The top of the inner wall of the mounting plate is provided with a plurality of weight-reducing grooves, which are arranged symmetrically among themselves.

[0016] As a further description of the above technical solution:

[0017] A controller is fixedly connected to the left front end of the mounting plate, and the controller is electrically connected to the motor and the telescopic rod.

[0018] As a further description of the above technical solution:

[0019] A display screen is fixedly connected to the left rear end of the controller, and a knob is provided on the left front end of the controller.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when installing the corrugated roller body, the sliding column and the slider should slide into the inner wall of the groove, so that the push plate two contacts the bottom of the L-shaped plate and pushes it. The L-shaped plate rotates around the fixed column, pushing the baffle to slide down. The spring column deforms and generates elastic force. Then, the limiting column is inserted to limit the position, which can realize the positioning and installation of the corrugated roller body, improve the installation accuracy of the corrugated roller body, and provide sufficient guarantee for the subsequent use of the corrugated roller body.

[0022] 2. In this utility model, when there are stains on the surface of the corrugated roller, the motor is started to drive the rotating column and rotating roller. The friction causes the corrugated roller to rotate. The telescopic rod is started to push the triangular plate and connecting rod to move to the left, squeezing the cleaning liquid in the hollow shell and spraying it onto the outer wall of the corrugated roller through the pipe. The hollow plate wipes away the stains, thus cleaning the corrugated roller, improving the service life of the corrugated roller, and reducing maintenance costs. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the corrugated roller body of the corrugated roller mounting structure with rapid alignment function proposed in this utility model.

[0024] Figure 2 This is a side view of the mounting plate of the corrugated roller mounting structure with rapid alignment function proposed in this utility model;

[0025] Figure 3 This is a partial structural diagram of the rotating roller of the corrugated roller mounting structure with rapid alignment function proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the sliding column of the corrugated roller mounting structure with rapid alignment function proposed in this utility model.

[0027] Figure 5 This is a partial structural disassembly diagram of the pipe with a corrugated roller installation structure having a rapid alignment function proposed in this utility model;

[0028] Figure 6 This is a partial structural diagram of the hollow shell of the corrugated roller mounting structure with rapid alignment function proposed in this utility model.

[0029] Legend:

[0030] 1. Mounting plate; 2. Cleaning mechanism; 201. Telescopic rod; 202. Triangular plate; 203. Connecting rod one; 204. Push plate one; 205. Hollow shell; 206. Pipe; 207. Hollow plate; 208. Cleaning brush; 3. Slide groove; 4. Sliding column; 5. Corrugated roller body; 6. Slider; 7. Spring column; 8. Baffle; 9. Limiting column; 10. Fixing column; 11. Push plate two; 12. L-shaped plate; 13. Limiting ring; 14. Weight reduction groove one; 15. Connecting rod two; 16. Controller; 17. Knob; 18. Display screen; 19. Motor; 20. Rotating column; 21. Rotating roller; 22. Weight reduction groove two. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides a corrugated roller mounting structure with a quick alignment function, including a mounting plate 1. The mounting plate 1 has grooves 3 on both the left and right sides of its inner wall. A sliding column 4 is slidably connected to the inner wall of the groove 3. A corrugated roller body 5 is rotatably connected to the outer wall of the sliding column 4. A slider 6 is connected to the top of both the left and right sides of the outer wall of the sliding column 4. A spring column 7 is fixedly connected to the top of both the left and right sides of the inner wall of the mounting plate 1. A baffle 8 is fixedly connected to the bottom of the spring column 7. A fixed column 10 is rotatably connected to the rear top of the inner wall of the mounting plate 1. An L-shaped plate 12 is fixedly connected to the outer wall of the fixed column 10. A push plate 11 is fixedly connected to the rear outer wall of the sliding column 4. Limiting columns 9 are slidably connected to both the left and right sides of the sliding column 4. A cleaning mechanism 2 is provided at the bottom of the inner wall of the mounting plate 1. The cleaning mechanism 2 is used to clean the corrugated roller body 5. A limiting ring 13 is threadedly connected to the outer wall of the limiting column 9. Connecting rods 15 are fixedly connected to the front and rear sides of the bottom of the mounting plate 1.

[0033] Specifically, the chute 3 not only facilitates equipment assembly but also ensures the smooth sliding of the sliding column 4. The sliding column 4 is rotatably connected to the corrugated roller body 5, allowing the roller body to operate flexibly. The slider 6 plays a crucial guiding role during operation, further enhancing the stability and durability of the equipment. The baffle 8 not only ensures the compactness of the equipment but also provides safety protection for the operator. The L-shaped plate 12 enhances the structural strength of the equipment. The push plate 11 effectively pushes the sliding column 4 during operation, ensuring smooth operation of the equipment. The connecting rod 15 not only enhances the overall stability of the equipment but also facilitates its installation and maintenance.

[0034] Please see the appendix Figure 1 Appendix Figure 5 and attached Figure 6 The cleaning mechanism 2 includes a telescopic rod 201. The right side of the telescopic rod 201 is fixedly connected to the right side of the inner wall of the mounting plate 1. A triangular plate 202 is fixedly connected to the left side of the telescopic rod 201. A connecting rod 203 is fixedly connected to the left side of the triangular plate 202. A push plate 204 is fixedly connected to the left side of the connecting rod 203. A hollow shell 205 is fixedly connected to the middle of the inner wall of the mounting plate 1. A pipe 206 is connected to the left side of the hollow shell 205. Hollow plates 207 are fixedly connected to the front and rear sides of the bottom of the inner wall of the mounting plate 1. A cleaning brush 208 is fixedly connected to the top of the hollow plate 207. Multiple weight-reducing grooves 22 are opened on the top of the inner wall of the mounting plate 1. The multiple weight-reducing grooves 22 are arranged symmetrically.

[0035] Specifically, the telescopic rod 201 is fixedly connected to the mounting plate 1, thereby ensuring the stability of the entire device structure. The triangular plate 202 not only significantly enhances the support force of the device, but also provides a very stable platform for the connection of subsequent components. The connecting rod 203 ensures the continuity and functionality of each part of the device, enabling the entire device to operate smoothly. The hollow shell 205 is connected to the pipe 206, realizing the fluid transmission function inside the device, which is crucial for the normal operation of the device. The cleaning brush 208 not only effectively reduces the overall weight of the device, but also greatly improves the efficiency of cleaning work. The weight-reducing groove 22 adopts a symmetrical arrangement to ensure the balance of weight distribution.

[0036] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The bottom left and right sides of the outer wall of the mounting plate 1 are provided with weight reduction grooves 14. The rear right side of the mounting plate 1 is fixedly connected to a motor 19. The output end of the motor 19 is fixedly connected to a rotating column 20. The outer wall of the rotating column 20 is fixedly connected to a rotating roller 21.

[0037] Specifically, the weight reduction groove 14 not only reduces the overall weight of the mounting plate 1, but also optimizes its structural strength. The motor 19 is the core of the entire equipment operation. The rotating column 20 is fixedly connected to the rotating roller 21, ensuring that the rotating roller 21 can operate smoothly and efficiently.

[0038] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A controller 16 is fixedly connected to the front left side of the mounting plate 1. The controller 16 is electrically connected to the motor 19 and the telescopic rod 201. A display screen 18 is fixedly connected to the rear left side of the controller 16. A knob 17 is provided on the front left side of the controller 16.

[0039] Specifically, the controller 16 is electrically connected to the motor 19 and the telescopic rod 201 to ensure the efficient operation of the equipment. The display screen 18 provides the operator with real-time feedback and a control interface, and the knob 17 allows the user to adjust the operating status of the equipment through intuitive physical operation.

[0040] Working principle: When installing the corrugated roller 5, slide the sliding column 4 and the slider 6 into the inner wall of the groove 3, so that the push plate 11 contacts the bottom of the L-shaped plate 12 and pushes the L-shaped plate 12. The L-shaped plate 12 will rotate around the outer wall of the fixed column 10. During the rotation, the L-shaped plate 12 will push the baffle 8, causing the baffle 8 to slide downward. Therefore, the spring column 7 will be stretched and deformed, generating elastic force. At this time, the limiting column 9 is inserted to limit it, thus realizing the positioning and installation of the corrugated roller 5, improving the installation accuracy of the corrugated roller 5, and providing sufficient guarantee for the subsequent use of the corrugated roller 5.

[0041] When stains adhere to the surface of the corrugated roller 5, the motor 19 is started. The motor 19 drives the rotating column 20 and the rotating roller 21 to rotate. Under the action of friction, the corrugated roller 5 will rotate. Then, the telescopic rod 201 is started. The telescopic rod 201 pushes the triangular plate 202 and the connecting rod 203 to the left. The push plate 204 will squeeze the cleaning liquid inside the hollow shell 205, so that the cleaning liquid will be sprayed onto the outer wall of the corrugated roller 5 through the holes on the pipe 206. The attached stains are then wiped away by the hollow plate 207, thus cleaning the corrugated roller 5, improving the service life of the corrugated roller 5, and reducing maintenance costs.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A corrugated roll mounting structure with rapid alignment function, including a mounting plate (1), characterized in that: The mounting plate (1) has sliding grooves (3) on both the left and right sides of its inner wall. A sliding column (4) is slidably connected to the inner wall of the sliding groove (3). A corrugated roller (5) is rotatably connected to the outer wall of the sliding column (4). A slider (6) is connected to the top of the left and right sides of the outer wall of the sliding column (4). A spring column (7) is fixedly connected to the top of the left and right sides of the inner wall of the mounting plate (1). A baffle (8) is fixedly connected to the bottom of the spring column (7). A fixed column (10) is rotatably connected to the rear top of the inner wall of the mounting plate (1). An L-shaped plate (12) is fixedly connected to the outer wall of the fixed column (10). A push plate (11) is fixedly connected to the rear outer wall of the sliding column (4). Limiting columns (9) are slidably connected to the left and right sides of the sliding column (4). A cleaning mechanism (2) is provided at the bottom of the inner wall of the mounting plate (1). The cleaning mechanism (2) is used to clean the corrugated roller (5).

2. The corrugated roll mounting structure with rapid alignment function according to claim 1, characterized in that: The cleaning mechanism (2) includes a telescopic rod (201), the right side of which is fixedly connected to the right side of the inner wall of the mounting plate (1), a triangular plate (202) is fixedly connected to the left side of the telescopic rod (201), a connecting rod (203) is fixedly connected to the left side of the triangular plate (202), a push plate (204) is fixedly connected to the left side of the connecting rod (203), a hollow shell (205) is fixedly connected to the middle of the inner wall of the mounting plate (1), a pipe (206) is connected to the left side of the hollow shell (205), and hollow plates (207) are fixedly connected to the front and rear sides of the bottom of the inner wall of the mounting plate (1), and a cleaning brush (208) is fixedly connected to the top of the hollow plate (207).

3. The corrugated roll mounting structure with rapid alignment function according to claim 1, characterized in that: The outer wall of the limiting post (9) is threaded with a limiting ring (13), and the bottom front and rear sides of the mounting plate (1) are fixedly connected with connecting rods (15).

4. The corrugated roll mounting structure with rapid alignment function according to claim 1, characterized in that: The mounting plate (1) has a weight reduction groove (14) on the bottom left and right sides of the outer wall, and a motor (19) is fixedly connected to the rear right side of the mounting plate (1).

5. The corrugated roll mounting structure with rapid alignment function according to claim 4, characterized in that: The output end of the motor (19) is fixedly connected to a rotating column (20), and a rotating roller (21) is fixedly connected to the outer wall of the rotating column (20).

6. The corrugated roll mounting structure with rapid alignment function according to claim 1, characterized in that: The top of the inner wall of the mounting plate (1) is provided with a plurality of weight-reducing grooves (22), which are arranged symmetrically among the plurality of weight-reducing grooves (22).

7. The corrugated roll mounting structure with rapid alignment function according to claim 1, characterized in that: A controller (16) is fixedly connected to the left front end of the mounting plate (1), and the controller (16) is electrically connected to the motor (19) and the telescopic rod (201).

8. The corrugated roll mounting structure with rapid alignment function according to claim 7, characterized in that: The left rear end of the controller (16) is fixedly connected to a display screen (18), and the left front end of the controller (16) is provided with a knob (17).

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