Operation brake clutch device

By using a gear with a shank and a vertical shank on the shaft, along with a dual-sensor controlled running brake clutch device, the mechanical interference problem caused by the linkage between the electric brake and the handbrake in the traditional locomotive braking system has been solved. This has enabled rapid switching and low-resistance operation, extended component life, and reduced system complexity and maintenance costs.

CN224090212UActive Publication Date: 2026-04-07NINGDE HAIRONG AGRICULTURAL TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In traditional locomotive braking systems, there is mechanical interference when the electric brake and hand brake are linked, resulting in high resistance to manual braking, a high risk of motor backlash damage, and existing hybrid braking schemes are complex in structure, have delayed response, are prone to component wear, fail to brake the motor when power is cut off, and have poor operating feel.

Method used

It adopts a vertical handle structure with a gear and a rotating shaft, combined with dual sensor collaborative control, to achieve physical separation and rapid switching between electric brake and handbrake. Through modular design, it can be adapted to motors of different power and has the function of emergency braking in case of power failure.

Benefits of technology

It achieves a rapid switching response time of ≤100ms between electric brake and handbrake, reduces operating force by 40%, extends the life of key components to more than 50,000 cycles, reduces system complexity and maintenance costs, and ensures normal braking even when power is off.

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Abstract

The utility model discloses an operation brake clutch device which comprises a motor, a motor fixing plate, a gear with a handle, a first bearing, a rotating shaft with a handle, a machine frame, a shaft key, an operation in-place sensor, a brake in-place sensor, a brake cable, a second bearing and a brake rotating handle, the motor is installed on the machine frame through the motor fixing plate, and a motor shaft of the motor is connected with the rotating shaft with the handle. The rotating shaft with the handle is connected with the shaft key, a first bearing is further arranged between the rotating shaft with the handle and the gear with the handle, a first handle of the rotating shaft with the handle is matched with a second handle of the gear with the handle, the gear with the handle is meshed with a gear of the brake rotating handle, and a running in-place sensor and a brake in-place sensor are further arranged at the corresponding positions of the machine frame on one side of the gear of the brake rotating handle. A motor shaft of the motor is separably matched with the gear with the handle, the brake rotating handle is connected with a brake cable through a second bearing and a connecting piece, and the brake cable is arranged on the machine frame in a penetrating mode. According to the utility model, physical separation and rapid switching of the electric brake and the hand brake are realized (response lt; 100ms), and meanwhile, the operating force is reduced to 25N.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the locomotive brake system technical field, concretely relates to a running brake clutch device. BACKGROUND

[0002] The traditional locomotive brake system has mechanical interference problem when electric brake and hand brake linkage, resulting in high hand brake resistance, high risk of motor backflush damage, and the existing hybrid braking scheme (such as electromagnetic clutch or one-way bearing) has defects such as complex structure, response delay (200-300ms), and component wear (service life <20,000 times).

[0003] In view of the above, the utility model designs a running brake clutch device. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a running brake clutch device, which realizes physical separation and quick switching (response <100ms) of electric brake and hand brake, and reduces the operating force to 25N.

[0005] In order to achieve the above purpose, the utility model is implemented by the following technical scheme: a running brake clutch device, comprising a motor, a motor fixing plate, a handle gear, a first bearing, a handle shaft, a rack, a shaft key, a running in-place sensor, a brake in-place sensor, a brake wire, a second bearing and a brake handle, the motor is installed on the rack through the motor fixing plate, the motor shaft of the motor is connected with the handle shaft, the handle shaft is connected with the shaft key, the first bearing is further arranged between the handle shaft and the handle gear, the first handle of the handle shaft is matched with the second handle of the handle gear, the handle gear is engaged with the gear of the brake handle, the corresponding position of the rack on the side of the gear of the brake handle is further provided with the running in-place sensor and the brake in-place sensor, the motor shaft of the motor is in separable cooperation with the handle gear, the brake handle is connected with the brake wire through the second bearing and the connecting sheet, and the brake wire is arranged in the rack.

[0006] Preferably, the first handle and the second handle are arranged vertically.

[0007] The utility model discloses a beneficial effect: the utility model discloses a reasonable structure design, through the vertical handle cooperation structure of handle gear and rotating shaft, the cooperation double sensor collaborative control has realized the physical separation and quick switching (response time is less than or equal to 100ms) of electric brake and hand brake, effectively solved the problem such as the big brake resistance (operation force reduces 40% to 25N) caused by mechanical interference in traditional braking system, motor recoil damage etc. BRIEF DESCRIPTION OF DRAWINGS

[0008] The utility model discloses in combination with the drawings and specific embodiment to explain in detail the utility model in the following;

[0009] Fig. 1 It is the overall structure schematic diagram of the utility model;

[0010] Fig. 2 It is the exploded schematic diagram of the utility model. SPECIFIC EMBODIMENT

[0011] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further explained in the following in combination with specific embodiment.

[0012] REFERENCE Figs. 1-2 , the specific embodiment adopts the following technical scheme: a running brake clutch device, including motor 1, motor fixed plate 2, handle gear 3, first bearing 4, handle rotating shaft 5, rack 6, shaft key 7, running in place sensor 8, brake in place sensor 9, brake line 10, second bearing 11 and brake handle 12, motor 1 is installed on rack 6 through motor fixed plate 2, and the motor shaft of motor 1 is connected with handle rotating shaft 5, handle rotating shaft 5 is connected with shaft key 7, and first bearing 4 is still provided between handle rotating shaft 5 and handle gear 3, and the first handle 51 of handle rotating shaft 5 cooperates with the second handle 31 of handle gear 3, handle gear 3 is engaged with the gear of brake handle 12, and the corresponding position of rack 6 at the gear side of brake handle 12 is also provided with running in place sensor 8 and brake in place sensor 9, and the motor shaft of motor 1 can be separated with handle gear 3, brake handle 12 is matched with brake line 10 through second bearing 11 and connecting piece, and brake line 10 is arranged on rack 6.

[0013] It is worth noting that the first handle 51 and the second handle 31 are vertically arranged.

[0014] The working principle of the embodiment is as follows: when the control circuit receives a brake signal, the motor 1 drives the handle shaft 5 to rotate, and through the vertical matching of the first handle 51 and the second handle 31 of the handle gear 3, the handle gear 3 is driven to rotate in mesh with the gear of the brake handle 12, and the brake action is triggered; after the in-place sensor 9 detects that the brake is in place, the motor 1 reverses and delays to stop, so that the handle shaft 5 is separated from the gear 3, and the gear 3 restores the free rotating state. When the hand brake is operated, the gear 3 and the brake handle 12 can rotate independently and are completely separated from the motor drive system, so that the physical separation of the electric brake and the hand brake is realized.

[0015] The electric brake and the hand brake of the embodiment are physically isolated through the gear clutch mechanism, and when the hand brake is manually operated, there is no motor resistance (the measured operation force is reduced by more than 40%); the mode switching time is less than or equal to 100 ms through sensor cooperative control, which is 2 times faster than the traditional electromagnetic clutch; the vertical handle matching design of the handle shaft and the gear avoids the wear caused by axial movement (the service life is more than 50,000 cycles); the modular structure is suitable for different power motors, and the mechanical brake function can still be normally used when power is off.

[0016] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A braking clutch device, characterized in that, The components include a motor (1), a motor mounting plate (2), a gear with a handle (3), a first bearing (4), a shaft with a handle (5), a frame (6), a key (7), a running position sensor (8), a brake position sensor (9), a brake cable (10), a second bearing (11), and a brake lever (12). The motor (1) is mounted on the frame (6) via the motor mounting plate (2). The motor shaft of the motor (1) is connected to the shaft with a handle (5), which is connected to the key (7). A first shaft is also provided between the shaft with a handle (5) and the gear with a handle (3). The first handle (51) of the shaft (5) with handle engages with the second handle (31) of the gear (3) with handle. The gear (3) with handle meshes with the gear of the brake lever (12). A running position sensor (8) and a brake position sensor (9) are also provided at the corresponding positions on the frame (6) on the side of the gear of the brake lever (12). The motor shaft of the motor (1) can be separated from the gear (3). The brake lever (12) is connected to the brake line (10) through the second bearing (11) and the connecting piece. The brake line (10) is threaded on the frame (6).

2. The operating brake clutch device according to claim 1, characterized in that, The first handle (51) and the second handle (31) are arranged perpendicularly.