Double-layer counting and subpackaging mechanism

Abstract

The utility model discloses a double-layer counting and sub-packaging mechanism, which belongs to a counting device in the technical field of packaging production equipment, and adopts the technical scheme that a visual lens is adjustably mounted in the vertical direction through a bracket; the temporary storage supporting frame is arranged on one side of the support; the upper end and the lower end of the subpackaging box are open, and the subpackaging box is fixed to the temporary storage supporting frame and located over a discharging opening of the temporary storage supporting frame. A material cutting assembly and a buffering assembly are sequentially arranged on the subpackaging box in the vertical direction, and the material cutting assembly and the buffering assembly are each provided with a telescopic baffle used for bearing materials in the subpackaging box. According to the double-layer counting and sub-packaging mechanism, the sub-packaging box is arranged on the buffer supporting frame, the cutting assembly and the buffer assembly are arranged in the sub-packaging box, and the visual lens arranged on one side is combined, so that counting operation on products is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of packing production equipment, specifically relates to a double -deck counting sub -packaging mechanism. BACKGROUND

[0002] With the rapid development of industrial production, sub-packaging technology has been widely used in many fields, especially in the pharmaceutical, food processing, electronic manufacturing and other industries, the importance of sub-packaging mechanism is increasingly prominent.The traditional sub-packaging device usually includes sub-packaging box, sub-packaging mechanism, sensor and control system and other components.The existing sub-packaging device has the following problems in the sub-packaging process: first, the sub-packaging precision is insufficient, especially in the scene that the sub-packaging precision is required, the existing device cannot meet the demand of accurate sub-packaging;Second, the sub-packaging efficiency is low, part of the device needs manual operation in the sub-packaging process, which leads to low production efficiency;In addition, the maintenance cost of the existing sub-packaging device is high, and part of the equipment is unstable, which affects the production stability.

[0003] In the prior art, the counting sub-packaging mechanism is a common sub-packaging device, and its core function is to detect the opening state of the sub-packaging box through the sensor, and control the movement of the sub-packaging mechanism according to the detection result, so as to sub-packaging the to-be-sub-packaging goods into the sub-packaging box.However, the existing counting sub-packaging mechanism still has the following shortcomings in the design and implementation process: (1) the sensor precision is low, which leads to unstable sub-packaging precision;(2) the reliability of the driving mechanism needs to be improved, and part of the device is prone to failure in operation;(3) the control algorithm of the sub-packaging mechanism is relatively simple, and it is difficult to realize intelligent sub-packaging, which limits the sub-packaging efficiency and precision;(4) the maintenance cost of part of the counting sub-packaging mechanism is high, and the replacement and maintenance of part of the key components are complex. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of double -deck counting sub-packaging mechanism, sub-packaging box is set on the buffer support frame of setting, and cut material assembly and buffer assembly are set in the sub-packaging box, and realize the counting operation to product in combination with the visual lens of one side setting.

[0005] The utility model aims at providing a kind of double -deck counting sub-packaging mechanism, sub-packaging box is set on the buffer support frame of setting, and cut material assembly and buffer assembly are set in the sub-packaging box, and realize the counting operation to product in combination with the visual lens of one side setting.

[0006] Visual lens, the visual lens is adjustable installation in vertical direction by support;

[0007] Buffer support frame, the buffer support frame is set in the one side of the support;

[0008] Sub-packaging box, the sub-packaging box is set and fixed on the buffer support frame with the opening in upper and lower ends, and is located just above the discharge port of buffer support frame;And

[0009] The cutting assembly and the buffer assembly are sequentially arranged in the vertical direction of the sub-packaging box, and each of the cutting assembly and the buffer assembly is provided with an extension baffle for material support in the sub-packaging box.

[0010] Further, the buffer support frame comprises a plurality of support rods arranged vertically and horizontal panels fixed on the support rods, two of the horizontal panels are sequentially and spaced apart in the height direction of the support rods, the cutting assembly is arranged on the upper first horizontal panel, and the buffer assembly is arranged on the lower second horizontal panel.

[0011] Further, the sub-packaging box sequentially passes through the first horizontal panel and the second horizontal panel, and the sub-packaging box is provided with corresponding extension grooves on the side close to the cutting assembly and the buffer assembly.

[0012] Further, the cutting assembly comprises a first extension cylinder fixed horizontally on the first horizontal panel, and a cutting plate fixedly connected to the movable end of the first extension cylinder, and the cutting plate can pass through the corresponding extension groove on the sub-packaging box.

[0013] Further, the buffer assembly comprises a second extension cylinder fixed horizontally on the second horizontal panel, and a buffer plate fixedly connected to the movable end of the second extension cylinder, and the buffer plate can pass through the corresponding extension groove on the sub-packaging box.

[0014] Further, the sub-packaging box is provided with a chamber limiting push rod assembly on one side in the length direction, the chamber limiting push rod assembly comprises a limiting baffle vertically arranged in the sub-packaging box and a plurality of guide rods movably arranged on the sub-packaging box, and the end portions of the plurality of guide rods are fixedly connected with the limiting baffle.

[0015] Further, the chamber limiting push rod assembly further comprises a threaded adjusting rod, the threaded adjusting rod is in threaded connection with the sub-packaging box, the end portion of the threaded adjusting rod is in rotational connection with the limiting baffle, and the limiting baffle is fixed relative to the limiting baffle in the length direction of the sub-packaging box.

[0016] Further, the cutting plate and the buffer plate are provided with a plurality of through grooves in the width direction, and the plurality of through grooves are used for inserting the cutting plate and the buffer plate into the sub-packaging box and passing relative to the limiting baffle.

[0017] Further, the support frame is provided with an illuminating device, and the illuminating device is arranged above the visual lens.

[0018] Further, one end of the threaded adjusting rod arranged outside the sub-packaging box is provided with a rotating handle.

[0019] The beneficial effects of the utility model lie in:

[0020] The utility model discloses a double -deck counting and sub -packaging mechanism, including the sub -packaging box, the visual camera, the support, the buffer support frame, the buffer component, the cutting component, the support rod, the first horizontal panel, the second horizontal panel, the extension slot, the first extension pneumatic cylinder, the cutting board, the second extension pneumatic cylinder, the buffer board, the chamber limiting push rod component, the limiting baffle, the guide rod, the screw adjusting rod, the through slot, the lighting device, the rotary handle, the visual camera is arranged on the one side of the sub -packaging box, the buffer support frame is arranged on the one side of the visual camera, the buffer component is arranged in the sub -packaging box, the cutting component is arranged in the sub -packaging box, the support rod is arranged on the one side of the cutting component, the first horizontal panel is arranged on the one side of the support rod, the second horizontal panel is arranged on the one side of the support rod, the extension slot is arranged on the one side of the first horizontal panel, the first extension pneumatic cylinder is arranged on the one side of the second horizontal panel, the cutting board is arranged on the one side of the second extension pneumatic cylinder, the buffer board is arranged on the one side of the second extension pneumatic cylinder, the chamber limiting push rod component is arranged on the one side of the buffer board, the limiting baffle is arranged on the one side of the chamber limiting push rod component, the guide rod is arranged on the one side of the limiting baffle, the screw adjusting rod is arranged on the one side of the guide rod, the through slot is arranged on the one side of the screw adjusting rod, the lighting device is arranged on the one side of the through slot, the rotary handle is arranged on the one side of the lighting device. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the specific embodiments of the utility model or the technical scheme in prior art, the following will be to the specific embodiments or prior art description needed to use the drawing briefly introduced. In all the drawings, similar elements or parts are generally identified by similar reference signs. In the drawings, various elements or parts are not necessarily drawn according to actual proportion.

[0022] Fig. 1 It is the whole structure schematic diagram of the utility model double -deck counting and sub -packaging mechanism;

[0023] Fig. 2 It is the utility model chamber limiting push rod component and sub -packaging box distribution schematic diagram;

[0024] Fig. 3 It is the utility model double -deck counting and sub -packaging mechanism bottom structure schematic diagram.

[0025] In the drawings, 1-visual camera, 2-support, 3-buffer support frame, 4-sub-packaging box, 5-discharge port, 6-cutting component, 7-buffer component, 9-support rod, 11-first horizontal panel, 12-second horizontal panel, 15-extension slot, 16-first extension pneumatic cylinder, 17-cutting board, 18-second extension pneumatic cylinder, 19-buffer board, 20-chamber limiting push rod component, 21-limiting baffle, 22-guide rod, 23-screw adjusting rod, 24-through slot, 25-illumination device, 26-rotary handle. DETAILED DESCRIPTION

[0026] The embodiments of the technical scheme of the utility model will be described in detail below with reference to the drawings. The following examples are only used to more clearly illustrate the technical scheme of the utility model, therefore only as example, and cannot limit the protection scope of the utility model by this.

[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be the usual meaning understood by the skilled person in the field to which the present application belongs.

[0028] With reference to Figs. 1-3 A double-layer counting and sub-packaging mechanism comprises:

[0029] A visual lens 1 is adjustably mounted in the vertical direction by a support 2;

[0030] A buffer support frame 3 is arranged on one side of the support 2;

[0031] A sub-packaging box 4 is arranged and fixed on the buffer support frame 3 with openings at both upper and lower ends and located directly above a discharge port 5 of the buffer support frame 3; and

[0032] The sub-packaging box 4 is sequentially provided with a cutting component 6 and a buffer component 7 in the vertical direction, and both the cutting component 6 and the buffer component 7 are provided with telescopic baffles for material support in the sub-packaging box 4.

[0033] Since the cutting component 6 and the buffer component 7 are arranged in the sub-packaging box 4, double-layer counting and sub-packaging operation can be realized for the products conveyed into the sub-packaging box 4. Specifically, the visual lens 1 arranged on one side of the sub-packaging box 4 realizes counting operation for the products conveyed above the sub-packaging box 4 and falling into the sub-packaging box 4. The products entering the sub-packaging box 4 are buffered or stayed in the cutting component 6 and the buffer component 7, thereby realizing sub-packaging in batches after counting, i.e. the products are first stacked in the telescopic baffles of the cutting component 6 after counting, and when the stacking of the predetermined number is completed, the telescopic baffles of the cutting component 6 are extended out of the sub-packaging box 4, the telescopic baffles of the buffer component 7 are extended into the sub-packaging box 4 for secondary buffering, and when the total number is reached, the telescopic baffles of the cutting component 6 are extended into the sub-packaging box 4, and the telescopic baffles of the buffer component 7 are extended out of the sub-packaging box 4, thereby realizing centralized conveying of the products with the determined number to the lower carrier for subsequent conveying operation.

[0034] Preferably, the buffer support frame 3 comprises a plurality of support rods 9 arranged vertically and horizontal panels fixed on the support rods 9, two of which are sequentially and spaced apart in the height direction of the support rods 9, the cutting component 6 is arranged on the upper first horizontal panel 11, the buffer component 7 is arranged on the lower second horizontal panel 12, and the discharge port 5 is arranged in the second horizontal panel 12.

[0035] It can be understood that the corresponding first horizontal panel 11 and second horizontal panel 12 are sequentially fixed and installed in the vertical direction by the set buffer support frame 3, and the fixed installation and setting of the sub-packaging box 4 in the vertical direction are realized, wherein the sub-packaging box 4 is set through the first horizontal panel 11 and the second horizontal panel 12, and the sub-packaging box 4 has a space penetrating in the vertical direction, and the cutting assembly 6 is set on the first horizontal panel 11 to control the corresponding telescopic baffle, i.e., the cutting plate 17, to be telescopic in the sub-packaging box 4, thereby forming a blocking controllable storage space. Similarly, the buffer assembly 7 is set on the second horizontal panel 12 below to control the corresponding telescopic baffle, i.e., the buffer plate 19, thereby making the entire sub-packaging box 4 form two connected controllable storage spaces in the vertical direction, and realizing the sub-packaging operation of the product after counting.

[0036] As a preferred, the sub-packaging box 4 is sequentially set through the first horizontal panel 11 and the second horizontal panel 12, and the side of the sub-packaging box 4 close to the cutting assembly 6 and the buffer assembly 7 is provided with a corresponding telescopic groove 15.

[0037] By setting the corresponding telescopic groove 15 on the side of the sub-packaging box close to the cutting assembly 6 and the buffer assembly 7, the horizontal extension and retraction operation of the cutting plate 17 and the buffer plate 19 in the sub-packaging box 4 is realized, thereby dividing the sub-packaging box 4 into two movable cavities in the vertical direction, and realizing the double-layer counting operation.

[0038] As a preferred mode of the embodiment, the cutting assembly 6 includes a first telescopic cylinder 16 horizontally fixed on the first horizontal panel 11, and a cutting plate 17 fixedly connected to the movable end of the first telescopic cylinder 16, wherein the cutting plate 17 can penetrate through the corresponding telescopic groove of the sub-packaging box 4.

[0039] As a preferred mode of the embodiment, the buffer assembly 7 includes a second telescopic cylinder 18 horizontally fixed on the second horizontal panel 12, and a buffer plate 19 fixedly connected to the movable end of the second telescopic cylinder 18, wherein the buffer plate 19 can penetrate through the corresponding telescopic groove of the sub-packaging box 4.

[0040] As a preferred, the side of the sub-packaging box 4 in the length direction is provided with a chamber limiting push rod assembly 20, the chamber limiting push rod assembly 20 includes a limiting baffle 21 vertically in the sub-packaging box 4 and a plurality of guide rods 22 movably arranged on the sub-packaging box 4, and the end of each of the plurality of guide rods 22 is fixedly connected with the limiting baffle 21.

[0041] As shown in FIG. 2, the chamber limiting push rod assembly 20 is arranged on one side of the sub-packaging box 4 in the length direction, so that the capacity of the sub-packaging box 4 can be set and controlled, and the products to be counted can be better collected and neatly dropped and stacked, wherein the limiting baffle 21 arranged in the chamber limiting push rod assembly 20 is pushed by the plurality of guide rods 22 arranged on the sub-packaging box 4, so that the internal capacity of the sub-packaging box 4 is limited and controlled.

[0042] Preferably, the chamber limiting push rod assembly 20 further comprises a threaded adjusting rod 23, the threaded adjusting rod 23 is threadedly connected with the sub-packaging box 4, and the end of the threaded adjusting rod 23 is rotationally connected with the limiting baffle 21 and is fixed opposite to the limiting baffle 21 in the length direction of the sub-packaging box 4.

[0043] In order to realize the adjustment and control of the limiting baffle 21 in the sub-packaging box 4, the threaded adjusting rod 23 is arranged in the chamber limiting push rod assembly 20, the threaded adjusting rod 23 is threadedly connected with the sub-packaging box 4, and the end of the threaded adjusting rod 23 is rotationally connected with the limiting baffle 21, so that the position adjustment of the limiting baffle 21 in the sub-packaging box 4 can be controlled by rotating the threaded adjusting rod 23, and the internal chamber size of the sub-packaging box 4 can be effectively divided.

[0044] Preferably, the cutting plate 17 and the buffer plate 19 are provided with a plurality of through grooves 24 in the width direction, and the through grooves 24 are used for inserting the cutting plate 17 and the buffer plate 19 into the sub-packaging box 4 and passing the limiting baffle 21.

[0045] By arranging the plurality of through grooves 24 on the cutting plate 17 and the buffer plate 19 in the width direction, when the limiting baffle 21 is located at different positions in the sub-packaging box 4, the cutting plate 17 and the buffer plate 19 can pass through the through grooves 24 when they are inserted into the sub-packaging box 4, and the limiting baffle 21 will not be blocked, thereby avoiding the interference problem between the limiting baffle 21 and the cutting plate 17 and the buffer plate 19.

[0046] Preferably, the support 2 is provided with a lighting device 25, and the lighting device 25 is arranged above the visual lens 1.

[0047] In order to realize better counting of the products conveyed by the visual lens 1, the lighting device 25 is arranged above the visual lens 1 to improve the accuracy of counting.

[0048] Preferably, one end of the threaded adjusting rod 23 arranged outside the sub-packaging box 4 is provided with a rotating handle 26.

[0049] By setting the rotating handle 26 at the end of the threaded adjusting rod 23 placed outside the sub-packaging box 4, the rotation control of the threaded adjusting rod 23 can be better.

[0050] The working principle and working process of the utility model are as follows:

[0051] The double-layer counting and sub-packaging mechanism provided by the utility model realizes the double-layer counting and sub-packaging operation of the products conveyed into the sub-packaging box 4, specifically, the visual lens 1 arranged at one side of the sub-packaging box 4 realizes the counting operation of the products conveyed above the sub-packaging box 4 and dropped into the sub-packaging box 4, the products entering the sub-packaging box 4 are cached or stayed in the cutting assembly 6 and the buffer assembly 7, thereby realizing the batch sub-packaging after counting, that is, the products after counting are stacked in the telescopic baffle in the cutting assembly 6 first, when the stacking of the products of the predetermined quantity is completed, the telescopic baffle in the cutting assembly 6 is extended out of the sub-packaging box 4, the telescopic baffle in the buffer assembly 7 is extended into the sub-packaging box 4 for the secondary caching, when the total quantity is reached, the telescopic baffle in the cutting assembly 6 is extended into the sub-packaging box 4, and the telescopic baffle in the buffer assembly 7 is extended out of the sub-packaging box 4, thereby realizing the centralized conveying of the products of the determined quantity into the carrier below for the subsequent conveying operation.

[0052] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should be covered in the scope of the claims and the specification of the utility model.

Claims

1. A double-layer counting and dispensing mechanism, characterized in that, include: A visual lens (1) is vertically adjustable via a bracket (2); A cache support frame (3) is disposed on one side of the bracket (2); The dispensing box (4) has openings at both the top and bottom and is fixed to the buffer support frame (3), and is located directly above the discharge port (5) of the buffer support frame (3); and The packaging box (4) is provided with a cutting component (6) and a buffer component (7) in the vertical direction. Both the cutting component (6) and the buffer component (7) are provided with telescopic baffles for supporting materials in the packaging box (4).

2. The double-layer counting and dispensing mechanism according to claim 1, characterized in that, The buffer support frame (3) includes a plurality of vertically arranged support rods (9) and a horizontal panel fixed on the support rods (9). Two horizontal panels are arranged at intervals in the height direction of the support rods (9). The cutting component (6) is arranged on the upper first horizontal panel (11), the buffer component (7) is arranged on the lower second horizontal panel (12), and the discharge port (5) is placed in the second horizontal panel (12).

3. The double-layer counting and dispensing mechanism according to claim 2, characterized in that, The packaging box (4) is arranged to pass through the first horizontal panel (11) and the second horizontal panel (12) in sequence. The packaging box (4) has a corresponding telescopic groove (15) on the side near the cutting assembly (6) and the buffer assembly (7).

4. The double-layer counting and dispensing mechanism according to claim 3, characterized in that, The cutting assembly (6) includes a first telescopic cylinder (16) fixed horizontally on the first horizontal panel (11) and a cutting plate (17) fixedly connected to the movable end of the first telescopic cylinder (16). The cutting plate (17) can pass through the corresponding telescopic groove on the packaging box (4).

5. The double-layer counting and dispensing mechanism according to claim 4, characterized in that, The buffer assembly (7) includes a second telescopic cylinder (18) fixed horizontally on the second horizontal panel (12) and a buffer plate (19) fixedly connected to the movable end of the second telescopic cylinder (18). The buffer plate (19) can pass through the corresponding telescopic groove on the packaging box (4).

6. The double-layer counting and dispensing mechanism according to claim 5, characterized in that, The packaging box (4) is provided with a chamber limiting push rod assembly (20) on one side of its length direction. The chamber limiting push rod assembly (20) includes a limiting baffle (21) vertically in the packaging box (4) and a plurality of guide rods (22) movably disposed on the packaging box (4). The ends of the plurality of guide rods (22) are fixedly connected to the limiting baffle (21).

7. The double-layer counting and dispensing mechanism according to claim 6, characterized in that, The chamber limiting push rod assembly (20) also includes a threaded adjusting rod (23), which is threadedly connected to the packaging box (4). The end of the threaded adjusting rod (23) is rotatably connected to the limiting baffle (21) and is fixed relative to the limiting baffle (21) in the length direction of the packaging box (4).

8. The double-layer counting and dispensing mechanism according to claim 6, characterized in that, The cutting plate (17) and the buffer plate (19) are provided with a plurality of through slots (24) in the width direction. The plurality of through slots (24) are used for the cutting plate (17) and the buffer plate (19) to pass through the packaging box (4) relative to the limiting baffle (21).

9. The double-layer counting and dispensing mechanism according to any one of claims 1-8, characterized in that, The bracket (2) is provided with a lighting device (25), which is positioned above the vision lens (1).

10. The double-layer counting and dispensing mechanism according to claim 7, characterized in that, The threaded adjusting rod (23) is provided with a rotating handle (26) at one end outside the packaging box (4).

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