Arch breaking device for large funnel of ship unloader
By setting up an anti-bridging zone inside the large hopper of the ship unloader and using a drive mechanism to agitate it, the problems of material agglomeration and bridging were solved, thus improving the smoothness of material discharge and the efficiency of unloading.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-04-07
AI Technical Summary
In existing ship unloaders, materials in the large hopper are prone to clumping and bridging, resulting in uneven material discharge and affecting unloading efficiency.
Multiple anti-bridging belts are set up inside the large funnel, and the anti-bridging belts are driven by a drive mechanism to reciprocate in the horizontal plane. The elasticity and disturbance section of the anti-bridging belts are used to disturb the material, thereby breaking up agglomerates and bridging.
It improves the smoothness of material feeding, increases the feeding speed, and improves unloading efficiency.
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Figure CN224090853U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to port loading and unloading technical field especially relates to a ship unloader big hopper arch breaking device. BACKGROUND
[0002] The ship unloader is the main ship unloading equipment for bulk cargo raw materials (such as coal, iron, ore, etc.) in the port. The ship unloader has a material falling mechanism, which mainly consists of a central big hopper, a three-way distributor and a material falling pipe. During operation, the material continuously falls into the three-way distributor from the central big hopper, and then enters the corresponding material falling pipe after being distributed by the three-way distributor, and is guided to the corresponding conveying belt by the material falling pipe.
[0003] The existing ship unloader big hopper (such as the one disclosed in the application No. 201610422353.X) is prone to form clumps and arches in the material inside the big hopper during unloading, which causes the material to be discharged slowly and affects the unloading efficiency. SUMMARY
[0004] The utility model aims at overcoming the above technical deficiencies and providing a ship unloader big hopper arch breaking device to solve the technical problem that the material is prone to form clumps and arches in the big hopper, which causes the material to be discharged slowly and affects the unloading efficiency.
[0005] To achieve the above technical purpose, the utility model provides a ship unloader big hopper arch breaking device, which comprises:
[0006] A plurality of arch breaking belts, each of which is arranged in the cavity of the big hopper, and one end of each of the arch breaking belts is connected to the big hopper.
[0007] A driving mechanism connected to the other end of each of the arch breaking belts for driving the other end of each of the arch breaking belts to move so as to disturb the material.
[0008] Further, the upper end of each of the arch breaking belts is connected to the big hopper, and the driving mechanism is connected to the lower end of each of the arch breaking belts for driving the lower end of each of the arch breaking belts to make reciprocating motion in the horizontal plane.
[0009] Further, the arch breaking belt is at least partially elastic.
[0010] Further, the arch breaking belt comprises an elastic section and a disturbing section connected to each other, the upper end of the elastic section is connected to the big hopper, and the driving mechanism is connected to the lower end of the disturbing section.
[0011] Further, the elastic section is a spring.
[0012] Further, the perturbation section is a chain.
[0013] Further, the length of the elastic section in the initial state is less than the length of the perturbation section.
[0014] Further, the driving mechanism comprises a connecting frame, a rotating disc and a rotating driving member, the connecting frame is slidably connected with the large hopper and can move in the horizontal plane, the lower end of each arch-breaking belt is connected with one end of the connecting frame, the rotating disc is eccentrically connected with the other end of the connecting frame, and the output end of the rotating driving member is coaxially fixedly connected with the rotating disc for driving the rotating disc to rotate.
[0015] Further, the connecting frame comprises a horizontal rod, a vertical rod and a connecting rod, the horizontal rod is horizontally arranged and slidably penetrates the lower part of the large hopper, the vertical rod is arranged in the cavity of the large hopper and is fixedly connected with the horizontal rod in a cross manner, the lower end of each arch-breaking belt is connected with the horizontal rod and the vertical rod respectively, and the connecting rod is arranged outside the large hopper, one end of the connecting rod is hingedly connected with one end of the horizontal rod, and the rotating disc is eccentrically hingedly connected with the other end of the connecting rod.
[0016] Further, a part of the arch-breaking belts are symmetrically arranged on the two sides of the horizontal rod and connected with the vertical rod, and the other part of the arch-breaking belts are symmetrically arranged on the two sides of the vertical rod and connected with the horizontal rod.
[0017] Compared with the prior art, the beneficial effects of the utility model include: in use, by controlling the driving mechanism, the driving mechanism can drive the other end of each arch-breaking belt to move, so that each arch-breaking belt can disturb the materials, break the arching and bridging of the materials in the large hopper, ensure the smoothness of the material discharging, speed up the discharging speed and improve the discharging efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic view of a large hopper arch-breaking device of an unloader provided by the utility model;
[0019] Figure 2 is a structural schematic view of a large hopper arch-breaking device of an unloader provided by the utility model;
[0020] Figure 3 is Figure 2 is a side view of a large hopper arch-breaking device of an unloader in the utility model;
[0021] In the drawing: 1-large hopper, 100-arch-breaking belt, 110-elastic section, 120-perturbation section, 200-driving mechanism, 210-connecting frame, 211-horizontal rod, 212-vertical rod, 213-connecting rod, 220-rotating disc, 230-rotating driving member. DETAILED DESCRIPTION
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0023] This utility model provides a device for breaking arches in the large funnel of a ship unloader, the structure of which is as follows: Figure 1 and Figure 2 As shown, it includes multiple anti-bridging belts 100 and a driving mechanism 200. Each anti-bridging belt 100 is disposed in the cavity of the large funnel 1, and one end of each anti-bridging belt 100 is connected to the large funnel 1. The driving mechanism 200 is connected to the other end of each anti-bridging belt 100 and is used to drive the other end of each anti-bridging belt 100 to move so that each anti-bridging belt 100 disturbs the material.
[0024] In use, one end of each of the arch-breaking belts 100 is connected to the large funnel 1, and the driving mechanism 200 is connected to the other end of each of the arch-breaking belts 100. Material is put into the large funnel 1. By operating the driving mechanism 200, the driving mechanism 200 can drive the other end of each of the arch-breaking belts 100 to move, thereby causing each of the arch-breaking belts 100 to disturb the material, break up the agglomerates and bridging formed in the large funnel 1, ensure the smoothness of material discharge, speed up the discharge speed, and improve the unloading efficiency.
[0025] As a preferred embodiment, please refer to Figure 1 and Figure 2 The upper end of each of the arch-breaking belts 100 is connected to the large funnel 1, and the driving mechanism 200 is connected to the lower end of each of the arch-breaking belts 100. It is used to drive the lower end of each of the arch-breaking belts 100 to reciprocate in the horizontal plane. On the one hand, this allows each of the arch-breaking belts 100 to disturb the material laterally, improving the arch-breaking effect on the material. On the other hand, the vertical arrangement of each of the arch-breaking belts 100 also facilitates the arrangement of the driving mechanism 200.
[0026] As a preferred embodiment, please refer to Figure 2 The arch-breaking belt 100 is at least partially elastic. When the driving mechanism 200 drives the lower end of each of the arch-breaking belts 100 to reciprocate in the horizontal plane, each of the arch-breaking belts 100 will be continuously stretched and reset. During the deformation of the arch-breaking belt 100, it will also cause longitudinal disturbance to the nearby material, further improving the arch-breaking effect on the material.
[0027] As a preferred embodiment, please refer to Figure 2The arch-breaking belt 100 includes an elastic section 110 and a disturbance section 120 connected to each other. The upper end of the elastic section 110 is connected to the large funnel 1, and the driving mechanism 200 is connected to the lower end of the disturbance section 120. The disturbance section 120 disturbs the material laterally, and the elastic section 110 disturbs the material longitudinally, resulting in a significant arch-breaking effect.
[0028] As a preferred embodiment, please refer to Figure 2 The elastic segment 110 is a spring. When the driving mechanism 200 drives the lower ends of each of the arch-breaking belts 100 to reciprocate in the horizontal plane, each of the springs will be continuously stretched and continuously reset. During the deformation of the spring, a force will be applied to the disturbance segment 120, thereby causing longitudinal disturbance to the nearby materials.
[0029] As a preferred embodiment, please refer to Figure 2 The disturbance section 120 is a chain, which can laterally disturb the material.
[0030] As a preferred embodiment, please refer to Figure 2 The length of the elastic segment 110 in its initial state is less than the length of the disturbance segment 120, and the breaking of the arch of the material mainly depends on the lateral disturbance of the disturbance segment 120.
[0031] As a preferred embodiment, please refer to Figure 2 The driving mechanism 200 includes a connecting frame 210, a turntable 220, and a rotation driving component 230. The connecting frame 210 is slidably connected to the large funnel 1 and can move in the horizontal plane. The lower end of each of the arch-breaking belts 100 is connected to one end of the connecting frame 210. The turntable 220 is eccentrically connected to the other end of the connecting frame 210. The output end of the rotation driving component 230 is coaxially fixedly connected to the turntable 220 and is used to drive the turntable 220 to rotate. When the rotation driving component 230 is activated, the output end of the rotation driving component 230 rotates, driving the turntable 220 to rotate. During the rotation of the turntable 220, it will drive the connecting frame 210 to reciprocate, so that the lower ends of each of the arch-breaking belts 100 reciprocate in the horizontal plane, and each of the arch-breaking belts 100 can laterally disturb the material.
[0032] As a preferred embodiment, please refer to Figure 2The connecting frame 210 includes a horizontal bar 211, a vertical bar 212, and a connecting rod 213. The horizontal bar 211 is horizontally arranged and slides through the lower part of the large funnel 1. The vertical bar 212 is disposed in the cavity of the large funnel 1 and is fixedly connected to the horizontal bar 211. The lower ends of each of the arch-breaking belts 100 are respectively connected to the horizontal bar 211 and the vertical bar 212. The connecting rod 213 is disposed outside the large funnel 1. One end of the connecting rod 213 is hinged to one end of the horizontal bar 211. The turntable 220 is eccentrically hinged to the other end of the connecting rod 213. The rotation drive component... When 230 is started, the output end of the rotation drive 230 rotates, driving the turntable 220 to rotate. During the rotation of the turntable 220, the horizontal bar 211 will reciprocate through the transmission action of the connecting rod 213, and the vertical bar 212 will reciprocate, so that the lower ends of each of the arch-breaking belts 100 reciprocate in the horizontal plane. Each of the arch-breaking belts 100 can laterally disturb the material. The rotation drive 230 can be directly and coaxially fixedly connected to the turntable 220 by a suitable type of motor, or it can be connected to the turntable 220 by a transmission mechanism such as a gear set or pulley set.
[0033] As a preferred embodiment, please refer to Figure 2 and Figure 3 One portion of the arch-breaking bands 100 are symmetrically arranged on both sides of the crossbar 211 and connected to the longitudinal bar 212, while another portion of the arch-breaking bands 100 are symmetrically arranged on both sides of the longitudinal bar 212 and connected to the crossbar 211.
[0034] As a preferred embodiment, please refer to Figure 2 and Figure 3 The anti-arching band 100 has four sections, two of which are arranged opposite each other on both sides of the crossbar 211, and the other two are arranged opposite each other on both sides of the longitudinal bar 212. The lower ends of the disturbance sections 120 of the two anti-arching bands 100 arranged opposite each other on the crossbar 211 are connected to the longitudinal bar 212, and the lower ends of the disturbance sections 120 of the two anti-arching bands 100 arranged opposite each other on the longitudinal bar 212 are connected to the crossbar 211. When the crossbar 211 moves back and forth in the horizontal plane, the two anti-arching bands 100 arranged opposite each other on the crossbar 211 will swing back and forth, and the two anti-arching bands 100 arranged opposite each other on the longitudinal bar 212 will alternately move closer to or away from the center of the large funnel 1, thereby achieving all-round disturbance of the material.
[0035] In a preferred embodiment, the ship unloader large funnel arch-breaking device further includes a support frame, the crossbar 211 is slidably connected to the support frame, and the rotation drive component 230 is fixedly connected to the support frame.
[0036] To better understand this utility model, the following is combined with... Figure 1 - Figure 3 The working principle of the technical solution of this utility model will be described in detail below:
[0037] In use, material is fed into the large funnel 1, the rotation drive 230 is activated, and the output end of the rotation drive 230 rotates, driving the turntable 220 to rotate. During the rotation of the turntable 220, the horizontal bar 211 reciprocates in the horizontal plane via the transmission action of the connecting rod 213, and the vertical bar 212 reciprocates in the horizontal plane. When the horizontal bar 211 and the vertical bar 212 reciprocate in the horizontal plane, the two anti-arching bands 100 arranged on both sides of the horizontal bar 211 will swing back and forth, and the two anti-arching bands 100 arranged on both sides of the vertical bar 212 will alternately approach or... The material is moved away from the center of the large funnel 1, thus achieving all-round disturbance of the material, breaking up the agglomeration and bridging of the material within the large funnel 1, ensuring smooth material discharge, accelerating the discharge speed, and improving unloading efficiency. As the lower ends of each of the arch-breaking belts 100 reciprocate in the horizontal plane, the elastic segments 110 of each of the arch-breaking belts 100 are continuously stretched and reset. During the deformation of the elastic segments 110, longitudinal disturbance is also generated on the nearby material, further improving the arch-breaking effect. Each disturbance segment 120 causes lateral disturbance to the material, and each elastic segment 110 causes longitudinal disturbance to the material, resulting in a significant arch-breaking effect.
[0038] The arch-breaking device for a large funnel of a ship unloader provided by this utility model has the following beneficial effects:
[0039] (1) When the lower end of each of the arch-breaking belts 100 reciprocates in the horizontal plane, the elastic segment 110 of each of the arch-breaking belts 100 will be continuously stretched and continuously reset. During the deformation of the elastic segment 110, it will also cause longitudinal disturbance to the nearby material, further improving the arch-breaking effect on the material. Each of the disturbance segments 120 causes lateral disturbance to the material, and each of the elastic segments 110 causes longitudinal disturbance to the material, resulting in a significant arch-breaking effect.
[0040] (2) When the crossbar 211 and the longitudinal bar 212 move back and forth in the horizontal plane, the two arch-breaking bands 100 arranged on both sides of the crossbar 211 will swing back and forth, and the two arch-breaking bands 100 arranged on both sides of the longitudinal bar 212 will alternately move closer to or away from the center of the large funnel 1, thereby achieving all-round disturbance of the material.
[0041] (3) Each of the arch-breaking belts 100 disturbs the material, breaks the agglomeration and bridging of the material in the large funnel 1, ensures the smoothness of material discharge, speeds up the discharge speed and improves the unloading efficiency.
[0042] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A device for breaking arches in a large funnel of a ship unloader, characterized in that, include: Multiple arch-breaking bands are provided, each of which is disposed within the cavity of the large funnel, and one end of each of the arch-breaking bands is connected to the large funnel. A drive mechanism, which is connected to the other end of each of the arch-breaking belts, is used to drive the other end of each of the arch-breaking belts to move so that each of the arch-breaking belts disturbs the material.
2. The arch-breaking device for the large funnel of the unloading machine according to claim 1, characterized in that, The upper end of each of the arch-breaking belts is connected to the large funnel, and the driving mechanism is connected to the lower end of each of the arch-breaking belts, for driving the lower end of each of the arch-breaking belts to reciprocate in the horizontal plane.
3. The arch-breaking device for the large funnel of the unloading machine according to claim 1, characterized in that, The arch-breaking band is at least partially elastic.
4. The arch-breaking device for the large funnel of the unloading machine according to claim 3, characterized in that, The arch-breaking band includes an elastic section and a disturbance section connected to each other. The upper end of the elastic section is connected to the large funnel, and the driving mechanism is connected to the lower end of the disturbance section.
5. The arch-breaking device for the large funnel of the unloading machine according to claim 4, characterized in that, The elastic segment is a spring.
6. The arch-breaking device for the large funnel of the unloading machine according to claim 4, characterized in that, The disturbance segment is a chain.
7. The arch-breaking device for the large funnel of the unloading machine according to claim 4, characterized in that, The length of the elastic segment in its initial state is less than the length of the disturbance segment.
8. The arch-breaking device for the large funnel of the unloading machine according to claim 4, characterized in that, The driving mechanism includes a connecting frame, a turntable, and a rotation driving component. The connecting frame is slidably connected to the large funnel and can move in the horizontal plane. The lower end of each of the arch-breaking belts is connected to one end of the connecting frame. The turntable is eccentrically connected to the other end of the connecting frame. The output end of the rotation driving component is coaxially and fixedly connected to the turntable for driving the turntable to rotate.
9. The arch-breaking device for the large funnel of the unloading machine according to claim 8, characterized in that, The connecting frame includes a horizontal bar, a vertical bar, and a connecting rod. The horizontal bar is horizontally arranged and slides through the lower part of the large funnel. The vertical bar is arranged inside the cavity of the large funnel and is fixedly connected to the horizontal bar. The lower ends of each of the arch-breaking bands are respectively connected to the horizontal bar and the vertical bar. The connecting rod is arranged outside the large funnel, with one end of the connecting rod hinged to one end of the horizontal bar, and the turntable eccentrically hinged to the other end of the connecting rod.
10. The arch-breaking device for the large funnel of the unloading machine according to claim 9, characterized in that, One portion of the arch-breaking bands are symmetrically arranged on both sides of the horizontal bar and connected to the vertical bar, while another portion of the arch-breaking bands are symmetrically arranged on both sides of the vertical bar and connected to the horizontal bar.
Citation Information
Patent Citations
Large funnel for ship unloader
CN107487553A