Magnet feeding device for loudspeaker assembly

Abstract

The utility model discloses a magnet feeding device for loudspeaker assembly, which comprises a bottom plate, two groups of side plates are arranged on the upper surface of the bottom plate, adjusting plate assemblies and a material loading assembly are arranged between the two groups of side plates, the material loading assembly is positioned between the adjusting plate assemblies, and a plurality of magnets are arranged on the material loading assembly. A jacking assembly used for jacking the magnet is arranged between the two sets of side plates, a pushing assembly is arranged at the upper end of the adjusting plate assembly, and a conveying belt used for conveying the magnet is arranged on one side of each side plate. The automatic feeding device has the advantages that the problems that traditional manual feeding consumes time and labor and is low in efficiency, the reject ratio is high due to positioning deviation, annular magnets are prone to being collided and damaged due to the fact that vibration disc feeding is adopted, equipment adaptability is poor, model changing and debugging are long, the magnets are prone to being adhered and clamped, jacking and pushing connection is not smooth, the magnets fall and incline, and efficiency and quality are affected are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of loudspeaker manufacturing equipment technology, and in particular to a magnet feeding device for loudspeaker assembly. Background Technology

[0002] In recent years, with the development of the electronics industry, loudspeakers, as common electronic devices, require the assembly of components such as T-irons, magnets, and frames, resulting in significant manpower investment in material handling at each stage. Among these, magnet handling demands high precision and efficiency. However, loudspeaker magnets are mostly ring-shaped, and existing automated production lines often use vibratory feeders for handling, which can easily lead to magnet damage during storage and retrieval, affecting product quality.

[0003] Traditional feeding methods have several drawbacks: First, manual feeding is labor-intensive and inefficient, and operational errors can easily cause magnet positioning deviations, affecting the magnetic circuit performance of the speaker. Second, existing equipment is difficult to adapt to magnets of different specifications, and changing product models requires adjustments to the mechanical structure, which is time-consuming and labor-intensive. Third, magnets are prone to attracting impurities or sticking together due to their magnetism, which can easily cause jamming during transmission and conveying, leading to feeding interruptions. Fourth, the lifting and pushing actions are not well coordinated, and inconsistent lifting heights or uneven pushing forces often cause magnets to fall or become misaligned, further reducing assembly efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a magnet feeding device for speaker assembly, which solves the problems of traditional manual feeding being time-consuming, labor-intensive, inefficient, and having a high defect rate due to positioning errors. Vibratory feeders are prone to causing damage to the ring magnets due to collisions, and the equipment has poor adaptability, requiring long adjustment and testing. Furthermore, magnets are prone to sticking and jamming, and poor connection between lifting and pushing can cause magnets to fall and become misaligned, affecting efficiency and quality.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A magnet feeding device for speaker assembly includes a base plate, two sets of side plates are provided on the upper surface of the base plate, an adjusting plate assembly and a loading assembly are provided between the two sets of side plates, the loading assembly is located between the adjusting plate assembly, a plurality of magnets are provided on the loading assembly, a lifting assembly for lifting the magnets is provided between the two sets of side plates, a pushing assembly is provided at the upper end of the adjusting plate assembly, and a conveyor belt for conveying the magnets is provided on one side of the side plate.

[0007] Furthermore, the adjusting plate assembly includes a first adjusting plate and a second adjusting plate. A first rack is provided at both ends of the lower surface of the first adjusting plate, and a second rack is provided at both ends of the lower surface of the second adjusting plate. Gears are rotatably connected to the inner sides of both sets of side plates. The gears mesh with the first and second racks respectively. Slider blocks are provided on both sides of the first and second adjusting plates. A sliding groove is formed on the inner side of each side plate, and the slider slides within the groove and is fixed by bolts. The distance between the first and second adjusting plates can be adjusted according to the specifications of the magnet.

[0008] Furthermore, the material-carrying assembly includes a fixing plate, which is inserted between the two sets of side plates. The fixing plate has two sets of insertion interfaces. A support plate is provided on the fixing plate. Several sets of limiting posts are provided on the upper surface of the support plate. Several magnets are sleeved on the limiting posts. The upper surface of the limiting posts is flush with the upper surface of the second adjusting plate. An insertion block is provided on the lower surface of the support plate. The insertion block is adapted to the insertion interface. The support plate and the limiting posts are integrated and can be replaced according to the magnet specifications. The width of the support plate is smaller than the diameter of the magnet.

[0009] Furthermore, the lifting assembly includes a lead screw rotatably connected to the outer side of the side plate and a guide rod fixedly connected to it. A motor is provided on the outer side of one of the side plates, and the output end of the motor is connected to the lead screw. A lifting plate is provided on the lead screw and the guide rod. The lifting plate is connected to the lead screw via a ball nut and to the guide rod via a linear bearing. The portion of the lifting plate located between the two sets of side plates is frame-shaped and located on the outer ring of the support plate, in contact with the magnet, so as to support the magnet.

[0010] Furthermore, the pushing assembly includes a cylinder, and a pusher plate is provided at the output end of the cylinder.

[0011] Beneficial effects: This utility model has the following beneficial effects:

[0012] 1. The adjusting plate assembly meshes with the first and second racks through gears and slides along the slide groove with the slider, which can flexibly adjust the distance between the first and second adjusting plates. The bearing plate and limiting post of the material loading assembly can be replaced according to the magnet specifications, which solves the problem of time-consuming changeover and debugging of traditional equipment and is compatible with magnets of different sizes.

[0013] 2. The limiting posts of the loading component provide stable support for the magnet, the frame-shaped lifting plate of the lifting component supports the magnet from the outer ring, and the push plate of the pushing component pushes the magnet smoothly, replacing the vibratory feeder to feed the magnet, reducing collisions, lowering the magnet damage rate, and ensuring product quality.

[0014] 3. The motor-driven lead screw of the lifting component drives the lifting plate to precisely lift the magnet, and the cylinder of the pushing component drives the push plate to push the magnet to the conveyor belt. The whole process is automated, reducing manual intervention, solving the problems of low efficiency and positioning deviation of manual feeding, and improving assembly efficiency.

[0015] 4. The bolt fixing of the adjusting plate assembly ensures stable spacing. The plug block and plug interface of the material loading assembly enhance the stability of the load-bearing plate. The guide rod of the lifting assembly ensures smooth movement of the lifting plate, avoids magnet sticking and jamming, and ensures uniform pushing force, reducing magnet falling or tilting, and ensuring continuous feeding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the adjustment plate assembly structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the material loading assembly structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the lifting component structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the pusher assembly structure of this utility model.

[0021] In the diagram: 1-base plate, 2-side plate, 3-adjusting plate assembly, 4-material loading assembly, 5-magnet, 6-lifting assembly, 7-push assembly, 8-conveyor belt;

[0022] 301-First adjusting plate, 302-Second adjusting plate, 303-First rack, 304-Second rack, 305-Gear, 306-Slider, 307-Slide groove, 401-Fixing plate, 402-Insertion interface, 403-Bearing plate, 404-Limiting post, 601-Lead screw, 602-Guide rod, 603-Motor, 604-Lifting plate, 701-Cylinder, 702-Push plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Combination Figures 1-5The illustrated magnet feeding device for speaker assembly includes a base plate 1, two sets of side plates 2 are provided on the upper surface of the base plate 1, an adjusting plate assembly 3 and a loading assembly 4 are provided between the two sets of side plates 2, the loading assembly 4 is located between the adjusting plate assembly 3, a plurality of magnets 5 are provided on the loading assembly 4, a lifting assembly 6 for lifting the magnets 5 is provided between the two sets of side plates 2, a pushing assembly 7 is provided at the upper end of the adjusting plate assembly 3, and a conveyor belt 8 for conveying the magnets 5 is provided on one side of the side plate 2.

[0025] The adjusting plate assembly 3 includes a first adjusting plate 301 and a second adjusting plate 302. Both ends of the lower surface of the first adjusting plate 301 are provided with a first rack 303, and both ends of the lower surface of the second adjusting plate 302 are provided with a second rack 304. Gears 305 are rotatably connected to the inner sides of both sets of side plates 2. When the magnet model needs to be changed, the first adjusting plate 301 is moved, and the gears 305 mesh with the first rack 303 and the second rack 304 respectively, causing the first adjusting plate 301 and the second adjusting plate 302 to move relative to or towards each other. Slider blocks 306 are provided on both sides of the first adjusting plate 301 and the second adjusting plate 302. A sliding groove 307 is provided on the inner side of the side plate 2, allowing the sliders 306 to slide within the groove 307, ensuring a smooth and uninterrupted adjustment process. The sliders are fixed with bolts. This structure solves the problem of requiring significant mechanical adjustments when changing magnet specifications in traditional equipment, greatly shortening the changeover and debugging time and improving production efficiency.

[0026] The material-carrying assembly 4 includes a fixing plate 401, which is inserted between two sets of side plates 2. The fixing plate 401 has two sets of insertion interfaces 402. A support plate 403 is provided on the fixing plate 401. Several sets of limiting posts 404 are provided on the upper surface of the support plate 403, which can separate the magnets 5 one by one to prevent them from sticking together due to magnetic attraction. The upper surface of the limiting posts 404 is flush with the upper surface of the second adjusting plate 302 to ensure that the magnets 5 are subjected to uniform force when pushing the material and to prevent jamming. The lower surface of the support plate 403 is provided with a plug-in block 405, which is adapted to the insertion interface 402. The support plate 403 and the limiting posts 404 are integrated and can be replaced according to the magnet specifications. With the design that the width is smaller than the diameter of the magnet 5, it can provide stable support for the magnets 5 without affecting the supporting action of the lifting assembly 6, thus solving the problem of poor adaptability of traditional material-carrying structures.

[0027] The lifting assembly 6 includes a lead screw 601 rotatably connected to the outer side of the side plate 2 and a guide rod 602 fixedly connected. A motor 603 is provided on the outer side of one side plate 2, and the output end of the motor 603 is connected to the lead screw 601. A lifting plate 604 is provided on the lead screw 601 and the guide rod 602. The lifting plate 604 is connected to the lead screw 601 through a ball nut and to the guide rod 602 through a linear bearing. The part of the lifting plate 604 located between the two sets of side plates 2 is frame-shaped and located on the outer ring of the bearing plate 403, in contact with the magnet 5, so as to support the magnet 5. This structural design makes the magnet 5 subjected to uniform force during the lifting process, and will not deform or be damaged due to excessive local force. Compared with the vibratory feeder feeding method, the magnet damage rate is greatly reduced.

[0028] The pushing component 7 includes a cylinder 701, and a pusher plate 702 is provided at the output end of the cylinder 701. When the lifting component 6 lifts the magnet 5 to a specified height, the cylinder 701 drives the pusher plate 702 to move forward at a constant speed, accurately pushing the magnet 5 onto the conveyor belt 8. The pushing force of the pusher plate 702 can be adjusted by air pressure to avoid damage to the magnet 5 due to excessive force.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A magnet feeding device for loudspeaker assembly, characterized in that: Includes a base plate (1), on the upper surface of the base plate (1) are provided two sets of side plates (2), between the two sets of side plates (2) are provided an adjusting plate assembly (3) and a material loading assembly (4), the material loading assembly (4) is located between the adjusting plate assembly (3), a plurality of magnets (5) are provided on the material loading assembly (4), between the two sets of side plates (2) is provided a lifting assembly (6) for lifting the magnets (5), the upper end of the adjusting plate assembly (3) is provided with a pushing assembly (7), and a conveyor belt (8) for conveying the magnets (5) is provided on one side of the side plate (2).

2. The magnet feeding device for speaker assembly according to claim 1, characterized in that: The adjusting plate assembly (3) includes a first adjusting plate (301) and a second adjusting plate (302). The first adjusting plate (301) has a first rack (303) at both ends of its lower surface, and the second adjusting plate (302) has a second rack (304) at both ends of its lower surface. The inner sides of the two sets of side plates (2) are rotatably connected with gears (305). The gears (305) mesh with the first rack (303) and the second rack (304) respectively. The sides of the first adjusting plate (301) and the second adjusting plate (302) are provided with sliders (306). The inner side of the side plate (2) is provided with a groove (307). The sliders (306) slide in the groove (307) and are fixed by bolts. The distance between the first adjusting plate (301) and the second adjusting plate (302) can be adjusted according to the specifications of the magnet.

3. The magnet feeding device for loudspeaker assembly according to claim 2, characterized in that: The material loading assembly (4) includes a fixing plate (401), which is inserted between two sets of side plates (2). The fixing plate (401) has two sets of insertion interfaces (402). The fixing plate (401) is provided with a support plate (403). The upper surface of the support plate (403) is provided with several sets of limiting posts (404). Several magnets (5) are sleeved on the limiting posts (404). The upper surface of the limiting posts (404) is flush with the upper surface of the second adjusting plate (302). The lower surface of the support plate (403) is provided with a plug-in block (405). The plug-in block (405) is adapted to the insertion interface (402). The support plate (403) and the limiting posts (404) are integrated and can be replaced according to the magnet specifications. The width of the support plate (403) is smaller than the diameter of the magnet (5).

4. A magnet feeding device for loudspeaker assembly according to claim 3, characterized in that: The lifting assembly (6) includes a lead screw (601) rotatably connected to the outer side of the side plate (2) and a guide rod (602) fixedly connected. A motor (603) is provided on the outer side of one of the side plates (2). The output end of the motor (603) is connected to the lead screw (601). A lifting plate (604) is provided on the lead screw (601) and the guide rod (602). The lifting plate (604) is connected to the lead screw (601) by a ball nut and to the guide rod (602) by a linear bearing. The lifting plate (604) is frame-shaped in the part between the two sets of side plates (2) and is located on the outer ring of the bearing plate (403), in contact with the magnet (5) so as to support the magnet (5).

5. A magnet feeding device for loudspeaker assembly according to claim 4, characterized in that: The feeding assembly (7) includes a cylinder (701), and a pusher plate (702) is provided at the output end of the cylinder (701).

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