Integrated tension belt display carrier roller

Abstract

The utility model discloses an integrated tension belt display carrier roller, and particularly relates to the field of tension belt display carrier rollers, the integrated tension belt display carrier roller comprises two fixing blocks, the two fixing blocks are symmetrically arranged, a carrier roller is rotatably arranged between the two fixing blocks, and two supporting devices are symmetrically arranged on one side of each fixing block. When in use, the device is simple to operate, after the motor is started, power is transmitted to the synchronous assembly to drive the electrostatic roller clamped with the supporting device to rotate at a high speed, and under the action of electrostatic adsorption, the rotating electrostatic roller can effectively remove dust and impurities on the surface of the carrier roller, so that the carrier roller is always kept clean, and the service life of the carrier roller is prolonged. According to the device, dust accumulation is prevented from affecting normal operation of equipment, a spring of the supporting device is pressed, a second fixing plate can drive a clamping block to be separated from an electrostatic roller clamping groove, the electrostatic roller is easily disassembled, great convenience is provided for follow-up cleaning and replacing work, and the equipment maintenance efficiency is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of tension belt display idler rollers, and more specifically, to an integrated tension belt display idler roller. Background Technology

[0002] Advances in sensor technology have made it possible to monitor the operating status of idler rollers. For example, tension sensors can accurately measure changes in tension belt tension, converting force changes into measurable signals such as electrical signals, providing data support for tension display and control. Furthermore, other types of sensors, such as displacement sensors and speed sensors, can also be used to monitor parameters such as the rotational speed and position of the idler rollers, laying the foundation for intelligent control and monitoring of the entire system.

[0003] When existing devices are in use, dust accumulation on the surface of the tension display roller can alter the contact state between the roller and the conveyor belt or other objects. When the conveyor belt applies pressure to the tension display roller, the dust may act as a buffer or unevenly distribute the pressure, causing a deviation between the force sensed by the tension sensor and the actual tension, resulting in inaccurate measurement results.

[0004] Therefore, it is necessary to redesign the integrated tension belt display idler roller to address the aforementioned issues. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide an integrated tension belt display roller.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An integrated tension belt display roller includes two fixed blocks arranged symmetrically. A roller is rotatably mounted between the two fixed blocks. Two support devices are symmetrically provided on one side of each of the two fixed blocks. An electrostatic roller is connected between the two support devices that are in corresponding positions. Two collection grooves are symmetrically opened on the outer wall of each electrostatic roller. A synchronization component is provided on one side of one of the fixed blocks, and the output end of the synchronization component is connected to the output ends of the two support devices that are in corresponding positions.

[0008] like Figures 1-4As shown, the specific implementation method is as follows: by setting up devices such as electrostatic roller, support device, motor, and synchronization component, after the motor starts, it can drive the synchronization component to operate, thereby driving the electrostatic roller that is engaged with the support device to rotate. During this process, the electrostatic roller can clean and adsorb dust and impurities on the surface of the idler roller, effectively preventing dust from accumulating on the idler roller. By setting up the support device, when pressure is applied to the spring of the support device to compress it, the second fixing plate will move accordingly, thereby driving the locking block to disengage from the locking groove on the electrostatic roller. This design can realize the convenient disassembly of the electrostatic roller, providing great convenience for the subsequent replacement and cleaning of the electrostatic roller.

[0009] In a preferred embodiment, each of the support devices includes a fixed shaft, which is rotatably mounted on one side of a fixed block. One end of the fixed shaft is fixedly connected to a first fixed plate. Two springs are symmetrically fixedly mounted on one side of the first fixed plate. The ends of the two springs away from the first fixed plate are jointly fixedly connected to a second fixed plate. A telescopic rod is jointly installed between the first fixed plate and the second fixed plate. A locking block is fixedly mounted on the side of the second fixed plate away from the spring.

[0010] In a preferred embodiment, each of the electrostatic rollers has a slot at both ends, and the locking block is slidably locked in the corresponding slot.

[0011] In a preferred embodiment, the synchronization component includes two drive shafts, which are symmetrically rotatably mounted on one side of a fixed block at corresponding positions. One end of each drive shaft passes through one side of the fixed block and is fixedly connected to one end of the fixed shaft. A first synchronous pulley and a second synchronous pulley are fixedly connected to the outer walls of the two drive shafts, and a synchronous belt is installed between the first synchronous pulley and the second synchronous pulley.

[0012] In a preferred embodiment, a connecting plate is fixedly installed between the two fixed blocks, and two scrapers are symmetrically fixedly installed on the upper end face of the connecting plate, with the two scrapers respectively contacting the two electrostatic rollers.

[0013] In a preferred embodiment, a mounting bracket is fixedly installed on the fixing block located on one side of the synchronization component, and a motor is fixedly installed on the mounting bracket, with the output shaft of the motor fixedly connected to one side of the first synchronization pulley.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model is equipped with an electrostatic roller, a support device, a motor, a synchronization component, etc. After the motor is started, it can drive the synchronization component to operate, which in turn drives the electrostatic roller that is engaged with the support device to rotate. During this process, the electrostatic roller can clean and adsorb dust and impurities on the surface of the roller, effectively preventing dust from accumulating on the roller.

[0016] 2. By setting up a support device, when pressure is applied to the spring of the support device to compress it, the second fixing plate will move accordingly, thereby driving the locking block to disengage from the slot on the electrostatic roller. This design enables convenient disassembly of the electrostatic roller, providing great convenience for subsequent replacement and cleaning of the electrostatic roller.

[0017] In summary, this utility model is simple to operate. After the motor starts, the power is transmitted to the synchronization component, which in turn drives the electrostatic roller, which is engaged with the support device, to rotate at high speed. Under the effect of electrostatic adsorption, the rotating electrostatic roller can effectively remove dust and impurities from the surface of the idler roller, ensuring that the idler roller is always clean and preventing the equipment from being affected by dust accumulation. By pressing the spring of the support device, the second fixing plate will drive the locking block to disengage from the electrostatic roller slot, easily realizing the disassembly of the electrostatic roller, which greatly facilitates subsequent cleaning and replacement work and effectively improves the equipment maintenance efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the integrated tension belt display roller proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the synchronization component of the integrated tension belt display idler roller proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the support device for the integrated tension belt display roller proposed in this utility model;

[0021] Figure 4 This is a schematic diagram of the electrostatic roller portion of the integrated tension belt display idler roller proposed in this utility model.

[0022] In the diagram: 1. Fixing block, 2. Connecting plate, 3. Mounting bracket, 4. Motor, 5. Idler roller, 6. Collection trough, 7. First synchronous pulley, 8. Second synchronous pulley, 9. Synchronous belt, 10. Electrostatic roller, 11. First fixing plate, 12. Spring, 13. Telescopic rod, 14. Second fixing plate, 15. Scraper, 16. Locking block, 17. Locking groove, 18. Fixing shaft. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-4 The integrated tension belt display roller includes two fixed blocks 1, which are symmetrically arranged. A roller 5 is rotatably mounted between the two fixed blocks 1. Two support devices are symmetrically provided on one side of each of the two fixed blocks 1. An electrostatic roller 10 is connected between the two support devices in corresponding positions. Two collection grooves 6 are symmetrically opened on the outer wall of each electrostatic roller 10. A synchronization component is provided on one side of one of the fixed blocks 1, and the output end of the synchronization component is connected to the output end of the two support devices in corresponding positions.

[0025] like Figures 1-4 As shown, the specific implementation method is as follows: by setting up devices such as electrostatic roller, support device, motor 4, and synchronization component, after the motor 4 is started, it can drive the synchronization component to operate, thereby driving the electrostatic roller 10, which is engaged with the support device, to rotate. During this process, the electrostatic roller 10 can clean and adsorb dust and impurities on the surface of the idler roller 5, effectively preventing dust from accumulating on the idler roller 5. By setting up the support device, when pressure is applied to the spring 12 of the support device to compress it, the second fixing plate 14 will move accordingly, thereby driving the locking block 16 to disengage from the locking groove 17 on the electrostatic roller 10. This design can realize the convenient disassembly of the electrostatic roller 10, which greatly facilitates the subsequent replacement and cleaning of the electrostatic roller 10.

[0026] Each support device includes a fixed shaft 18, which is rotatably mounted on one side of the fixed block 1. One end of the fixed shaft 18 is fixedly connected to a first fixed plate 11. Two springs 12 are symmetrically fixedly mounted on one side of the first fixed plate 11. The ends of the two springs 12 away from the first fixed plate 11 are jointly fixedly connected to a second fixed plate 14. A telescopic rod 13 is installed between the first fixed plate 11 and the second fixed plate 14. A locking block 16 is fixedly mounted on the side of the second fixed plate 14 away from the springs 12. The elastic properties of the springs 12 can be used to make the second fixed plate 14 drive the locking block 16 to be engaged with the locking groove 17.

[0027] Each electrostatic roller 10 has a slot 17 at both ends, and the locking block 16 is slidably locked in the corresponding slot 17.

[0028] The synchronization assembly includes two drive shafts, which are symmetrically rotated and mounted on one side of a corresponding fixed block 1. One end of each drive shaft passes through one side of the fixed block 1 and is fixedly connected to one end of a fixed shaft 18. A first synchronous pulley 7 and a second synchronous pulley 8 are fixedly connected to the outer walls of the two drive shafts, respectively. A synchronous belt 9 is installed between the first synchronous pulley 7 and the second synchronous pulley 8. The rotation of the first synchronous pulley 7 can synchronously drive the second synchronous pulley 8 to rotate synchronously through the synchronous belt 9.

[0029] A connecting plate 2 is fixedly installed between the two fixed blocks 1. Two scrapers 15 are symmetrically fixedly installed on the upper end face of the connecting plate 2, and the two scrapers 15 are in contact with the two electrostatic rollers 10 respectively. When impurities are adsorbed on the electrostatic rollers 10, the impurities can be scraped into the collection tank 6 by the scrapers 15.

[0030] A mounting bracket 3 is fixedly installed on a fixed block 1 located on one side of the synchronization component. A motor 4 is fixedly installed on the mounting bracket 3, and the output shaft of the motor 4 is fixedly connected to one side of the first synchronization pulley 7.

[0031] In use, the motor 4 is mounted on the mounting bracket 3. The output shaft of the motor 4 is connected to the first synchronous pulley 7. When the motor 4 starts, the output shaft rotates, causing the first synchronous pulley 7 to rotate. Since the first synchronous pulley 7 and the second synchronous pulley 8 are connected by a synchronous belt 9, according to the principle of synchronous belt 9 transmission, the rotation of the first synchronous pulley 7 will be transmitted to the second synchronous pulley 8 through the synchronous belt 9, so that the second synchronous pulley 8 rotates synchronously. The two synchronous pulleys are respectively fixed on the transmission shaft, and the transmission shaft is fixedly connected to the fixed shaft 18. Therefore, the fixed shaft 18 will rotate together with the transmission shaft. The fixed shaft 18 in each support device is rotatably mounted on one side of the fixed block 1. When the fixed shaft 18 rotates, it will drive the first fixed plate 11 to rotate. The first fixed plate 11 is connected to the second fixed plate 14 through the spring 12 and the telescopic rod 13. The locking block 16 on the second fixed plate 14 is locked in the locking groove 17 at both ends of the electrostatic roller 10. At this time, the electrostatic roller 10 will rotate synchronously, which can adsorb impurities on the surface of the roller 5.

[0032] Two scrapers 15 are symmetrically installed on the connecting plate 2 fixed between the two fixed blocks 1. The scrapers 15 are in contact with the electrostatic roller 10. When the electrostatic roller 10 rotates, the scrapers 15 can scrape the impurities or materials on the surface of the electrostatic roller 10 into the collection tank 6, keeping the surface of the electrostatic roller 10 clean.

[0033] By compressing the spring 12, the second fixing plate 14 can drive the locking block 16 to disengage from the slot 17, thereby facilitating the disassembly of the electrostatic roller 10 and enabling the cleaning of the electrostatic roller 10.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated tension belt display idler roller, comprising two fixing blocks (1) arranged symmetrically, characterized in that: A roller (5) is rotatably mounted between the two fixed blocks (1). Two support devices are symmetrically provided on one side of each of the two fixed blocks (1). An electrostatic roller (10) is connected between the two support devices that are in corresponding positions. Two collection grooves (6) are symmetrically opened on the outer wall of each electrostatic roller (10). A synchronization component is provided on one side of one of the fixed blocks (1), and the output end of the synchronization component is connected to the output end of the two support devices that are in corresponding positions.

2. The integrated tension belt display roller according to claim 1, characterized in that: Each of the support devices includes a fixed shaft (18), and the fixed shaft (18) is rotatably mounted on one side of the fixed block (1). One end of the fixed shaft (18) is fixedly connected to a first fixed plate (11). Two springs (12) are symmetrically fixedly mounted on one side of the first fixed plate (11). The ends of the two springs (12) away from the first fixed plate (11) are jointly fixedly connected to a second fixed plate (14). A telescopic rod (13) is jointly installed between the first fixed plate (11) and the second fixed plate (14). A locking block (16) is fixedly mounted on the side of the second fixed plate (14) away from the springs (12).

3. The integrated tension belt display idler roller according to claim 1, characterized in that: Each of the electrostatic rollers (10) has a slot (17) at both ends, and the locking block (16) is slidably locked in the corresponding slot (17).

4. The integrated tension belt display idler roller according to claim 1, characterized in that: The synchronization component includes two drive shafts, which are symmetrically rotated and installed on one side of a fixed block (1) in a corresponding position. One end of each drive shaft passes through one side of the fixed block (1) and is fixedly connected to one end of a fixed shaft (18). A first synchronous pulley (7) and a second synchronous pulley (8) are fixedly connected to the outer walls of the two drive shafts respectively. A synchronous belt (9) is installed between the first synchronous pulley (7) and the second synchronous pulley (8).

5. The integrated tension belt display idler roller according to claim 1, characterized in that: A connecting plate (2) is fixedly installed between the two fixed blocks (1). Two scrapers (15) are symmetrically fixedly installed on the upper end face of the connecting plate (2), and the two scrapers (15) are in contact with the two electrostatic rollers (10) respectively.

6. The integrated tension belt display idler roller according to claim 1, characterized in that: A mounting bracket (3) is fixedly installed on the fixing block (1) located on one side of the synchronization component. A motor (4) is fixedly installed on the mounting bracket (3), and the output shaft of the motor (4) is fixedly connected to one side of the first synchronization wheel (7).

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