Jacking device for descaling by electrolyzed water
By adjusting the speed of the cylinder rod extension rate with a synchronous motor and a balance valve, and by improving the cylinder structure, combined with easily detachable parts and a dirt collection module, the problems of incomplete scraping of dirt off the cathode plate and oil leakage due to cylinder wear in the water electrolysis device have been solved, thus improving the device's performance and ease of maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2026-04-07
AI Technical Summary
In existing water electrolysis devices, when scraping dirt off the cathode plate, gaps are created due to asynchronous strokes of the lifting cylinders, making it impossible to completely remove the dirt, which affects the electrolytic adsorption effect. Furthermore, the cylinder components are prone to wear and oil leakage.
The speed of the cylinder rod extension rate is adjusted by using a synchronous motor and a balance valve in series. Combined with the improved cylinder structure and easy-to-disassemble component design, the cylinder stroke consistency is ensured, and the dirt collection module enables efficient scraping and collection of dirt.
It achieves thorough removal of dirt from the cathode plate, reduces wear and oil leakage in the cylinder components, and improves the performance and maintenance convenience of the water electrolysis device.
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Figure CN224091676U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water electrolysis technology, specifically to a water electrolysis descaling lifting device. Background Technology
[0002] In circulating water treatment systems, water hardness is one of the parameters reflecting the amount of metal ions such as calcium and magnesium contained in the water. As water evaporates, the hardness of the water increases. High water hardness affects water flow performance and can cause pipe network blockage due to scaling. Therefore, in the water treatment process, it is necessary to reduce the hardness of the water. Common methods for hardness treatment include: 1. Softening treatment; 2. Reverse osmosis membrane treatment; 3. Ion exchange resin treatment; 4. Electrolytic water anion exchange.
[0003] The device used for water electrolysis is called an electrolytic cell, and its main internal component is the electrode plate. Common water electrolysis equipment is often simply called an electrolyzer or ionized water generator. Depending on the type of salt in the circulating cooling water, "sulfates," "bicarbonates," or a small amount of "chlorides," through appropriate power, flow rate, and other electrolysis conditions, can be used to produce separately dissolved "calcium ions" or "magnesium ions," which precipitate on the cathode plate surface to form solid salts, which are then scraped off by a hanging plate. High hardness in circulating water can seriously affect the operation and lifespan of equipment in industrial production. Reasonable measures can be taken to reduce the concentration of calcium, magnesium, and other metal ions in the water.
[0004] Because calcium and magnesium ions in the water are precipitated on the cathode plate through the electrolysis device, the cathode plate needs to be scraped off by a scraper to remove the solids attached to its surface. In conventional devices, the uneven stroke of the lifting cylinder during the scraping process can cause gaps between the scraper and the cathode plate, resulting in the scale on the cathode plate not being completely removed, which affects the electrolytic adsorption effect. At the same time, due to the imbalance of the cylinder, the O-rings and dust seals inside the cylinder will wear out, leading to oil leakage.
[0005] Based on this, an electrolytic water descaling lifting device is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content
[0006] The purpose of this invention is to provide an electrolytic water descaling lifting device to solve the problems in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] An electrolytic water descaling lifting device includes: an electrolytic cell, an anode assembly inside the electrolytic cell, a cathode mounting plate on the top of the electrolytic cell, cathode plates evenly distributed on the bottom of the cathode mounting plate, scrapers fitted on the outer ends of the cathode plates and fixedly connected inside the electrolytic cell, fixing seats fixedly connected to the outer walls at both ends of the electrolytic cell, and a lifting mechanism on the top of the fixing seats, the lifting mechanism being connected to the cathode mounting plate through easily detachable parts, and a scale collection module at the bottom of the electrolytic cell.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative embodiment: the lifting mechanism includes two hydraulic cylinders, one end of each cylinder is fixedly connected to the upper end of a fixed base, and the other end of each cylinder is fixedly connected to a cylinder head. A cylinder rod is slidably connected inside each cylinder, and a piston is fixedly connected to one end of the cylinder rod inside the cylinder. A piston support ring is fixedly connected to the outer end of the piston, and the piston support ring contacts the inner wall of the cylinder. A cylinder head support ring is provided at the connection between the cylinder head and the cylinder body, and the cylinder head support ring is sleeved on the outer end of the cylinder rod. An internal cylinder limiter is sleeved on the outer end of the cylinder rod, and the internal cylinder limiter is fixedly connected to the cylinder body. Both cylinders are connected to a synchronous motor and a balance valve, which are fixedly connected to the fixed base. A cylinder head dustproof ring is provided on the contact surface between the cylinder head and the cylinder rod.
[0011] In one alternative embodiment: the easily detachable component includes two fixing blocks, which are fixedly connected to both ends of the cathode mounting plate. Each fixing block has a slot at its upper end and a sliding groove on its side. A locking block is slidably connected inside the sliding groove. One end of the locking block extends into the slot, and the other end is fixedly connected to one end of a pull rod. The other end of the pull rod extends out of the sliding groove and is fixedly connected to the outer end of the fixing block. A spring is provided in the sliding groove, with one end fixedly connected to the locking block and the other end fixedly connected to the inner wall of the sliding groove. A sliding block is slidably connected inside the slot, and the sliding block has a groove that engages with the locking block. The sliding block is fixedly connected to the mounting plate, and the mounting plate is fixedly connected to the cylinder rod.
[0012] In one alternative: the dirt collection module includes a collection tank, which is located at the bottom of the electrolytic cell. A rotating shaft is provided in the collection tank. One end of the rotating shaft is rotatably connected to the collection tank, and the other end of the rotating shaft extends out of the collection tank and is fixedly connected to the output shaft of a motor. The motor is fixedly connected to the outer end of the collection tank. A drain port is provided at the end of the collection tank away from the motor. A spiral blade is fixedly connected to the outer end of the rotating shaft.
[0013] In one alternative: the cylinder head support ring is lengthened and widened, and the piston support ring is lengthened.
[0014] In one alternative: the cathode mounting plate is made of an insulating material.
[0015] In one alternative: both cylinder bodies are connected to a synchronous motor and a balance valve, which are fixedly connected to a fixed base.
[0016] In one alternative: the lower end of the collection trough is fixedly connected to four support legs.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This invention uses a synchronous motor connected in series with a balance valve to regulate the extension rate of the cylinder rod, thus better ensuring the consistency of the cylinder's stroke during operation. By modifying the internal structure of the cylinder and calculating its bending deformation value, an internal limiter is added to the cylinder barrel. Furthermore, the support rings of the cylinder head and piston are lengthened while meeting the cylinder speed requirements, ensuring the cylinder's strength, satisfying the lateral offset of the scraper, and guaranteeing the equipment's performance. The easily detachable components facilitate the disassembly and installation of the cathode mounting plate, and the dirt collection module facilitates the collection and discharge of dirt. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the structure of the anode assembly of this utility model.
[0021] Figure 3 This is a schematic diagram of the internal structure of the cylinder body of this utility model.
[0022] Figure 4 This is a structural diagram of the easily detachable component of this utility model.
[0023] Figure 5 This is a schematic diagram of the dirt collection module of this utility model.
[0024] Figure reference numerals: 100, Electrolytic cell; 101, Fixing base; 201, Anode mounting plate; 202, Anode plate; 301, Cathode mounting plate; 302, Cathode plate; 303, Scraper; 401, Cylinder body; 402, Cylinder head; 403, Cylinder rod; 404, Piston; 405, Piston support ring; 406, Cylinder head support ring; 407, Cylinder barrel internal limiter; 408, Synchronous motor; 409, Balance valve; 410, Cylinder head dust seal; 501, Fixing block; 502, Slot; 503, Slide groove; 504, Locking block; 505, Pull rod; 506, Pulling block; 507, Spring; 508, Sliding block; 509, Mounting plate; 601, Collection tank; 602, Rotating shaft; 603, Motor; 604, Drain port; 605, Spiral blade; 700, Support foot. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0026] In one embodiment, such as Figures 1-5 As shown, the electrolytic water descaling lifting device includes an electrolytic cell 100. An anode assembly is located inside the electrolytic cell 100. A cathode mounting plate 301 is mounted on the top of the electrolytic cell 100. Equally spaced cathode plates 302 are fixedly mounted on the bottom of the cathode mounting plate 301. Scrapers 303 are fitted onto the outer ends of the cathode plates 302 and are fixedly connected to the electrolytic cell 100. Fixing seats 101 are fixedly connected to the outer walls of both ends of the electrolytic cell 100, and a lifting mechanism is provided on the top of the fixing seats 101. The cathode mounting plate 301 is connected to the electrolytic cell 100 via easily detachable components. The bottom of the electrolytic cell 100 is equipped with a dirt collection module. The anode assembly and cathode plate 302 in the electrolytic cell 100 cooperate to electrolyze water. When there is a lot of dirt on the cathode plate 302, the lifting mechanism drives the cathode mounting plate 301 and the cathode plate 302 to move up and down. The dirt on the cathode plate 302 is scraped off by the scraper 303. The dirt is then collected and centrally processed by the dirt collection module. The easily detachable components facilitate the installation, disassembly and maintenance of the cathode mounting plate 301.
[0027] In this embodiment, as Figure 1 and Figure 3As shown, the lifting mechanism includes two hydraulic cylinder bodies 401. One end of each hydraulic cylinder body 401 is fixedly connected to the upper end of the fixed base 101, and the other end of each hydraulic cylinder body 401 is fixedly connected to a cylinder head 402. A hydraulic cylinder rod 403 is slidably connected inside each hydraulic cylinder body 401. One end of the hydraulic cylinder rod 403 located inside the hydraulic cylinder body 401 is fixedly connected to a piston 404. A piston support ring 405 is fixedly connected to the outer end of the piston 404, and the piston support ring 405 contacts the inner wall of the hydraulic cylinder body 401. A cylinder head support ring 406 is provided at the connection between the cylinder head 402 and the hydraulic cylinder body 401. The cylinder head support ring 406 is sleeved on the outer end of the hydraulic cylinder rod 403. An inner cylinder limiter 407 is sleeved on the outer end of the hydraulic cylinder rod 403, and the inner cylinder limiter 407 is fixedly connected to the hydraulic cylinder body 401. Both hydraulic cylinder bodies 401... A synchronous motor 408 and a balance valve 409 are connected, and the synchronous motor 408 and the balance valve 409 are fixedly connected to the fixed base 101. The contact surface between the cylinder head 402 and the cylinder rod 403 is provided with a cylinder head dustproof ring 410. The speed of the cylinder rod 403 extending from the cylinder body 401 is adjusted by connecting the synchronous motor 408 in series with the balance valve 409, so as to better ensure the consistency of the stroke of the cylinder during operation. The piston support ring 405 increases the airtightness between the piston 404 and the inner wall of the cylinder body 401. The cylinder head support ring 406 supports the cylinder rod 403 to prevent the cylinder rod 403 from not being perpendicular and putting pressure on the cylinder head 402. An internal limiter 407 is added to ensure that there is a certain distance between the cylinder piston and the cylinder head, so as to ensure that the bending deformation of the cylinder is within a certain range and to ensure the strength and stability of the system.
[0028] In one embodiment, such as Figure 4As shown, the easily detachable component includes two fixing blocks 501, which are fixedly connected to both ends of the cathode mounting plate 301. Each fixing block 501 has a slot 502 on its upper end and a sliding groove 503 on its side. A locking block 504 is slidably connected inside the sliding groove 503. One end of the locking block 504 extends into the slot 502, and the other end of the locking block 504 is fixedly connected to one end of a pull rod 505. The other end of the pull rod 505 extends out of the sliding groove 503 and is fixedly connected to a pull block 506 at the outer end of the fixing block 501. A spring 507 is provided in the sliding groove 503. One end of the spring 507 is fixedly connected to the locking block 504, and the other end of the spring 507 is fixedly connected to the sliding groove 502. 3. The inner wall is fixedly connected. A sliding block 508 is slidably connected in the slot 502. The sliding block 508 is provided with a groove that cooperates with the locking block 504. The sliding block 508 is fixedly connected to the mounting plate 509. The mounting plate 509 is fixedly connected to the cylinder rod 403. By inserting the sliding block 508 into the slot 502, the locking block 504 cooperates with the groove on the sliding block 508 to fix the sliding block 508, thereby fixing the cathode mounting plate 301. When disassembly is required, pull the pull block 506. The pull block 506 pulls the pull rod 505. The pull rod 505 pulls the locking block 504 to compress the spring 507. The locking block 504 retracts into the slot 503, and the cathode mounting plate 301 can be removed.
[0029] In one embodiment, such as Figure 5 As shown, the dirt collection module includes a collection tank 601, which is located at the bottom of the electrolytic cell 100. A rotating shaft 602 is installed in the collection tank 601. One end of the rotating shaft 602 is rotatably connected to the collection tank 601, and the other end extends out of the collection tank 601 and is fixedly connected to the output shaft of a motor 603. The motor 603 is fixedly connected to the outer end of the collection tank 601. A drain port 604 is located at the end of the collection tank 601 away from the motor 603. A spiral blade 605 is fixedly connected to the outer end of the rotating shaft 602. Dirt scraped off by the scraper 303 falls into the collection tank 601 at the bottom of the electrolytic cell 100. When the motor 603 is started, it drives the rotating shaft 602 to rotate, which in turn drives the spiral blade 605 to rotate, pushing the dirt in the collection tank 601 out through the drain port 604, facilitating cleaning and maintenance by staff.
[0030] In one embodiment, such as Figure 3 As shown, the cylinder head support ring 406 is lengthened and widened, and the piston support ring 405 is lengthened. The lengthening and widening of the cylinder head support ring 406 ensures the uniformity of the force on the cylinder head dust seal and reduces oil leakage from the cylinder head dust seal. The lengthening of the piston support ring 405 increases the support force.
[0031] In one embodiment, such as Figure 2 As shown, the anode assembly includes an anode mounting plate 201, and anode plates 202 are fixedly mounted at equal intervals on the bottom of the anode mounting plate 201. The positions of the anode plates 202 and the cathode plates 302 are staggered. The anode mounting plate 201 is made of insulating material. The anode plates 202 are fixedly mounted in the electrolytic cell 100 through the anode mounting plate 201, which facilitates energizing the anode plates 202 and electrolyzing water in the cathode plates 302.
[0032] In one embodiment, such as Figure 1 As shown, the cathode mounting plate 301 is made of insulating material, which provides insulation and prevents leakage.
[0033] In one embodiment, such as Figure 1 As shown, the lower end of the collection tank 601 is fixedly connected to four support feet 700 to support the device and ensure the stability of the device during operation.
[0034] The above embodiment discloses an electrolytic water descaling lifting device. When there is a lot of scale on the cathode plate 302, the speed of the cylinder rod 403 extending from the cylinder body 401 is adjusted by a synchronous motor 408 connected in series with a balance valve 409. This drives the cathode mounting plate 301 and the cathode plate 302 to move up and down. The scale on the cathode plate 302 is scraped off by a scraper 303. The scale scraped off by the scraper 303 falls into the collection tank 601 at the bottom of the electrolytic cell 100. The motor 603 is started, and the motor 603 drives the rotating shaft 602 to rotate. The rotating shaft 602 drives the spiral blade 605. Rotation pushes the dirt in the collection tank 601 out of the drain port 604, facilitating cleaning and maintenance by staff. By inserting the sliding block 508 into the slot 502, the locking block 504 cooperates with the groove on the sliding block 508 to fix the sliding block 508, thereby fixing the cathode mounting plate 301. When disassembly is required, pull the pull block 506, which pulls the pull rod 505. The pull rod 505 pulls the locking block 504 to compress the spring 507, and the locking block 504 retracts into the slide groove 503, allowing the cathode mounting plate 301 to be removed for easy maintenance by staff.
[0035] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An electrolytic water descaling lifting device, comprising: An electrolytic cell (100) is characterized in that an anode assembly is provided inside the electrolytic cell (100), a cathode mounting plate (301) is provided at the top of the electrolytic cell (100), and cathode plates (302) distributed at equal intervals are fixedly installed at the bottom of the cathode mounting plate (301). A scraper (303) is sleeved on the outer end of the cathode plate (302), and the scraper (303) is fixedly connected inside the electrolytic cell (100). Fixing seats (101) are fixedly connected to the outer walls of both ends of the electrolytic cell (100), and a lifting mechanism is provided at the top of the fixing seat (101). The lifting mechanism is connected to the cathode mounting plate (301) through a detachable component, and a dirt collection module is provided at the bottom of the electrolytic cell (100).
2. The electrolytic water descaling lifting device according to claim 1, characterized in that, The lifting mechanism includes two cylinder bodies (401). One end of each cylinder body (401) is fixedly connected to the upper end of a fixed base (101), and the other end of each cylinder body (401) is fixedly connected to a cylinder head (402). A cylinder rod (403) is slidably connected inside each cylinder body (401). One end of the cylinder rod (403) located inside the cylinder body (401) is fixedly connected to a piston (404). A piston support ring (405) is fixedly connected to the outer end of the piston (404). The piston support ring (405) contacts the inner wall of the cylinder body (401). The cylinder head (402) is connected to the cylinder body (401). 401) A cylinder head support ring (406) is provided at the connection point. The cylinder head support ring (406) is sleeved on the outer end of the cylinder rod (403). The outer end of the cylinder rod (403) is sleeved with an inner cylinder limiter (407). The inner cylinder limiter (407) is fixedly connected to the cylinder body (401). Both cylinder bodies (401) are connected to a synchronous motor (408) and a balance valve (409). The synchronous motor (408) and the balance valve (409) are fixedly connected to a fixed seat (101). The contact surface between the cylinder head (402) and the cylinder rod (403) is provided with a cylinder head dustproof ring (410).
3. The electrolytic water descaling lifting device according to claim 1, characterized in that, The easily detachable component includes two fixing blocks (501), which are fixedly connected to both ends of the cathode mounting plate (301). Each fixing block (501) has a slot (502) at its upper end and a sliding groove (503) on its side. A locking block (504) is slidably connected inside the sliding groove (503). One end of the locking block (504) extends into the slot (502), and the other end of the locking block (504) is fixedly connected to one end of a pull rod (505). The other end of the pull rod (505) extends out of the sliding groove (503) and... The outer end of the fixed block (501) is fixedly connected to the pull block (506). The slide groove (503) is provided with a spring (507). One end of the spring (507) is fixedly connected to the locking block (504), and the other end of the spring (507) is fixedly connected to the inner wall of the slide groove (503). The sliding block (508) is slidably connected in the locking groove (502). The sliding block (508) is provided with a groove that cooperates with the locking block (504). The sliding block (508) is fixedly connected to the mounting plate (509), and the mounting plate (509) is fixedly connected to the cylinder rod (403).
4. The electrolytic water descaling lifting device according to claim 1, characterized in that, The dirt collection module includes a collection tank (601) which is located at the bottom of the electrolytic cell (100). A rotating shaft (602) is provided in the collection tank (601). One end of the rotating shaft (602) is rotatably connected to the collection tank (601), and the other end of the rotating shaft (602) extends out of the collection tank (601) and is fixedly connected to the output shaft of a motor (603). The motor (603) is fixedly connected to the outer end of the collection tank (601). A drain port (604) is provided at the end of the collection tank (601) away from the motor (603). A spiral blade (605) is fixedly connected to the outer end of the rotating shaft (602).
5. The electrolytic water descaling lifting device according to claim 2, characterized in that, The cylinder head support ring (406) is lengthened and widened, and the piston support ring (405) is lengthened.
6. The electrolytic water descaling lifting device according to claim 1, characterized in that, The anode assembly includes an anode mounting plate (201), and anode plates (202) are fixedly mounted at equal intervals on the bottom of the anode mounting plate (201). The positions of the anode plates (202) and the cathode plates (302) are staggered. The anode mounting plate (201) is made of insulating material.
7. The electrolytic water descaling lifting device according to claim 1, characterized in that, The cathode mounting plate (301) is made of insulating material.
8. The electrolytic water descaling lifting device according to claim 4, characterized in that, The lower end of the collection tank (601) is fixedly connected to four support feet (700).