Steam control system of steamer

Abstract

The utility model discloses a steam control system of a steamer, which comprises a steam tank, an air compressor is arranged on the side wall of the steam tank, the output end of the air compressor is fixedly connected with a booster water pump, the output end of the booster water pump is fixedly connected with the air compressor, the input end of the booster water pump is fixedly connected with a first water outlet pipe, and the first water outlet pipe is fixedly connected with a second water outlet pipe. A plurality of second water outlet pipes are fixedly connected to the side wall of the first water outlet pipe, an annular water pipe is fixedly connected to the ends, away from the first water outlet pipe, of the second water outlet pipes, a plurality of steam nozzles are fixedly connected to the inner surface of the annular water pipe, and a plurality of communicating pipes are fixedly connected to the front surface of the annular water pipe; and a plurality of flow control valves are arranged on the outer surface of each communicating pipe. And the outer surface of each communicating pipe is provided with a flow control valve, so that an operator can accurately control the amount of steam sprayed by the steam nozzles according to different textile fabric treatment requirements, a personalized steam treatment scheme is realized, and diversified production requirements are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of textile production technology, especially relates to the steam control system of steamer. BACKGROUND

[0002] Modern textile production tends to be automated and intelligent, and the steam control system is no exception. PLC (Programmable Logic Controller) based automation control technology is widely used, which can automatically control the temperature, pressure and flow of steam and other parameters to ensure the stability and reliability of the production process. At the same time, the system equipped with HMI (Human Machine Interface) screen can provide real-time monitoring, so that the operator can timely understand the running state of the steam system, and facilitate the adjustment and optimization of production process. Some advanced steam control systems can also be integrated with the overall production management system of the factory to realize the informatization and intelligent management of the production process.

[0003] In the use process of the steam control system of steamer, because there is no multi-angle distribution of node control, it cannot accurately control the amount of steam sprayed, and then cannot meet the diversified production requirements. UTILITY MODEL CONTENT

[0004] The utility model discloses a steam control system of steamer, through being equipped with flow control valve on the outer surface of each communication pipe, the operator can accurately adjust the flow of water flow in each communication pipe according to different textile cloth processing demand, can control the amount of steam sprayed by steam spray head, realizes the individualized steam processing scheme, satisfies the diversified production requirement.

[0005] To realize the above-mentioned purpose, provide the steam control system of steamer, include: steam tank, the lateral wall of steam tank is provided with air compressor, the output of air compressor is fixedly connected with booster water pump, and the output of booster water pump is fixedly connected with air compressor, the input of booster water pump is fixedly connected with first water outlet pipe, the lateral wall of first water outlet pipe is fixedly connected with a plurality of second water outlet pipes, the end away from first water outlet pipe of second water outlet pipe is fixedly connected with annular water pipe, the inner surface of annular water pipe is fixedly connected with a plurality of steam spray heads, the front surface of annular water pipe is fixedly connected with a plurality of communication pipes, the outer surface of each communication pipe is provided with a plurality of flow control valves, the inner surface top of steam tank is fixedly connected with a plurality of air pressure sensors, the inner surface bottom of steam tank is provided with water collecting tank, the inside of water collecting tank is fixedly connected with return water pipe, one end of return water pipe is fixedly connected with filter device, the output of filter device is fixedly connected with water inlet pipe, the input of water inlet pipe and air compressor is fixedly connected. Such structure can accurately control steam flow and pressure, realize efficient steam recycling, improve the stability of steamer steam supply.

[0006] According to the steam control system of the steamer, the flow control valve and the annular water pipe are arranged alternately, and the pressure sensor is located in the middle of the annular water pipe, also arranged alternately. This layout allows for uniform steam injection, more comprehensive and accurate pressure monitoring, and facilitates optimization of the steam environment inside the steamer.

[0007] According to the steam control system of the steamer, the number of flow control valves and the number of connecting pipes are correspondingly set, as are the number of steam nozzles and the number of annular water pipes. This corresponding setting facilitates individual adjustment of the steam flow rate in each area, ensuring appropriate steam supply to each part and improving the steam utilization efficiency.

[0008] According to the steam control system of the steamer, support blocks are fixedly connected to both the left and right sides of the inner surface of the steam tank, and sliding grooves are formed on the upper surface of the support blocks. This facilitates the placement and flexible movement of items to be steamed, improving the convenience of item placement and operational flexibility.

[0009] According to the steam control system of the steamer, a water supply pipe is fixedly connected to the input end of the air compressor, and a controller is fixedly connected to the upper surface of the air compressor. The water supply pipe can replenish water in a timely manner, and the controller can conveniently regulate the operation of the equipment, enhancing the ease of operation and reliability of the equipment.

[0010] According to the steam control system of the steamer, a first connecting block is fixedly connected to the side of the steam tank away from the air compressor. A rotating block is rotatably connected to the inner wall of the first connecting block, and a cover is fixedly connected to the side wall of the rotating block. The size of the cover is adapted to the size of the steam tank. The cover is designed to facilitate opening and closing of the steam tank, allowing items to enter and exit, and effectively seals the steam tank, reducing steam leakage.

[0011] According to the steam control system of the steamer, a second connecting block is fixedly connected to the side of the cover door near the air compressor. The second connecting block has a rotating groove inside, and a positioning column is fixedly connected to the inner wall of the rotating groove. A limit block is rotatably connected to the outside of the positioning column. This limit block structure effectively fixes the position of the cover door, preventing accidental opening and ensuring operational safety and stable equipment operation.

[0012] According to the steam control system of the steamer, a positioning block is fixedly connected to the side of the steam tank near the air compressor. The positioning block has a mating groove inside, which is movably connected to a rotating column. A limit block is provided on the outer surface of the rotating column, and the limit block abuts against the rear surface of the positioning block. A sliding hole is provided inside the limit block, and the sliding hole is sleeved with the rotating column. The rotating column is fixedly connected to the limit block by a nut. This structure further enhances the sealing effect of the cover, ensuring good sealing of the steam tank during operation and improving the safety and stability of the equipment.

[0013] The above-mentioned solution has the following beneficial effects:

[0014] This utility model includes an air compressor, a booster water pump, a first water outlet pipe, a second water outlet pipe, a ring water pipe, a steam nozzle, a connecting pipe, a flow control valve, a pressure sensor, a steam tank, a water collection tank, a return water pipe, a filter device, and a water inlet pipe. Each connecting pipe has a flow control valve on its outer surface, allowing operators to precisely adjust the water flow in each connecting pipe according to different textile processing needs. This enables accurate control of the amount of steam emitted from the steam nozzle, achieving personalized steam processing solutions and meeting diverse production requirements.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a perspective view of the steam control system of the steamer of this utility model;

[0018] Figure 2 This is a front view of the steam control system of the steamer of this utility model;

[0019] Figure 3 This is a cross-sectional perspective view of the steam control system of the steamer of this utility model;

[0020] Figure 4 For utility model Figure 3 Enlarged view of the structure at point A in the middle;

[0021] Figure 5 For utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0022] Legend:

[0023] 1. Steam tank; 2. Cover; 3. First connecting block; 4. Rotating block; 5. Air compressor; 6. Controller; 7. Water supply pipe; 8. Booster water pump; 9. First water outlet pipe; 10. Second water outlet pipe; 11. Water inlet pipe; 12. Filter device; 13. Return water pipe; 14. Support block; 15. Sliding groove; 16. Water collection tank; 17. Air pressure sensor; 18. Annular water pipe; 19. Steam nozzle; 20. Connecting pipe; 21. Flow control valve; 22. Second connecting block; 23. Rotating groove; 24. Positioning column; 25. Rotating column; 26. Limiting block; 27. Sliding hole; 28. Nut; 29. ​​Positioning block; 30. Mating groove. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] Reference Figures 1-5The steam control system of the steamer in this embodiment includes: a steam tank 1, an air compressor 5 installed on the side wall of the steam tank 1, the air compressor 5 compressing the gas in the steam tank 1 to provide power for the entire steam control system, enabling the fluid in the system to flow as required, and a booster water pump 8 fixedly connected to the output end of the air compressor 5. The booster water pump 8, powered by the air compressor 5, pressurizes the water, ensuring sufficient pressure for water delivery in the pipeline. The fixed connection between the output end of the booster water pump 8 and the air compressor 5 allows the pressurized water to return to the air compressor 5, achieving water circulation within the system. The input end of the booster pump 8 is fixedly connected to a first water outlet pipe 9, which can transport the water drawn by the booster pump 8 to the subsequent pipeline. Several second water outlet pipes 10 are fixedly connected to the side wall of the first water outlet pipe 9. The second water outlet pipes 10 divert the water in the first water outlet pipe 9 to various directions to supply water to the annular water pipe 18. The end of the second water outlet pipe 10 away from the first water outlet pipe 9 is fixedly connected to the annular water pipe 18, which can disperse the water around it to provide a uniform water source for the steam nozzles 19. Several steam nozzles 19 are fixedly connected to the inner surface of the annular water pipe 18, which can spray the water in the annular water pipe 18 in the form of steam. The steam tank 18 is equipped with several connecting pipes 20 fixedly connected to its front surface to achieve the steam spraying function. These connecting pipes 20 allow the annular water pipe 18 to connect with other components, ensuring water flow. Each connecting pipe 20 has several flow control valves 21 on its outer surface, which precisely control the water flow rate within the connecting pipe 20, thereby regulating the steam output. Several pressure sensors 17 are fixedly connected to the top of the inner surface of the steam tank 1, monitoring the pressure inside the steam tank 1 in real time and providing feedback for stable system operation. A water collection trough 16 is located at the bottom of the inner surface of the steam tank 1 to collect steam. The condensate in the steam tank 1 is easily recycled. A return water pipe 13 is fixedly connected inside the water collection tank 16. The return water pipe 13 transports the water in the water collection tank 16 to the filter device 12 to realize water recycling. One end of the return water pipe 13 is fixedly connected to the filter device 12, which can remove impurities in the water, ensure the quality of the circulating water, and prevent impurities from damaging the system. The output end of the filter device 12 is fixedly connected to the inlet pipe 11, which transports the filtered water back to the air compressor 5 to complete the water circulation. The inlet pipe 11 is fixedly connected to the input end of the air compressor 5 to ensure that the filtered water can re-enter the system and participate in the circulation.

[0026] The flow control valves 21 and the annular water pipes 18 are staggered. This arrangement allows the flow control valves 21 to better control the water flow within the annular water pipes 18, improving the accuracy of regulation. The pressure sensor 17 is located in the middle of the annular water pipes 18 and is staggered front and back. This layout allows the pressure sensor 17 to more comprehensively and accurately monitor pressure changes within the steam tank 1. The number of flow control valves 21 corresponds to the number of connecting pipes 20, ensuring that each connecting pipe 20 has a corresponding flow control valve 21 for flow control. The number of steam nozzles 19 and the annular water pipes 18 are also staggered. The number of pipes 18 is correspondingly set to ensure that each annular water pipe 18 has enough steam nozzles 19 to achieve steam spraying. Support blocks 14 are fixedly connected to both the left and right sides of the inner surface of the steam tank 1. The support blocks 14 provide support for the textile transfer frame, ensuring its stability within the steam tank 1. A sliding groove 15 is provided on the upper surface of the support block 14. The sliding groove 15 is suitable for placing and moving the textile transfer frame, facilitating the operator to put or take the textile transfer frame into or out of the steam tank 1. It also facilitates fine-tuning of the transfer frame's position during steam treatment. The air compressor 5... A water supply pipe 7 is fixedly connected to the input end, which can replenish water in time when the system is short of water to ensure the normal operation of the system. A controller 6 is fixedly connected to the upper surface of the air compressor 5. The controller 6 can intelligently control the air compressor 5, booster pump 8 and flow control valve 21 based on the feedback information of the air pressure sensor 17 to realize the automated operation of the system. A first connecting block 3 is fixedly connected to the side of the steam tank 1 away from the air compressor 5. The first connecting block 3 provides an installation position for the rotating block 4, so that the rotating block 4 can rotate stably. The inner wall of the first connecting block 3 is rotatably connected to a rotating... The movable block 4 can rotate around the first connecting block 3, driving the opening and closing of the cover door 2. The cover door 2 is fixedly connected to the side wall of the rotating block 4. The cover door 2 is used to seal the steam tank 1 to prevent steam leakage and ensure that the steam treatment process is carried out in a relatively closed environment. The size of the cover door 2 is adapted to the size of the steam tank 1 to ensure that the cover door 2 can completely seal the steam tank 1 and improve the system's sealing performance. The side of the cover door 2 closest to the air compressor 5 is fixedly connected to the second connecting block 22. The second connecting block 22 provides a carrier for the opening of the rotating groove 23 and facilitates the installation and rotation of the limiting block 26.

[0027] The second connecting block 22 has a rotating groove 23 inside, which provides space for the rotation of the limiting block 26, allowing it to flexibly cooperate with the positioning block 29. The inner wall of the rotating groove 23 is fixedly connected to the positioning post 24, which provides the rotation center for the limiting block 26, ensuring that the limiting block 26 can rotate accurately. The outer side of the positioning post 24 is rotatably connected to the limiting block 26, which can rotate around the positioning post 24 to limit the position of the cover door 2 and prevent it from opening arbitrarily. The side of the steam tank 1 closest to the air compressor 5 is fixedly connected to the positioning block 29, which provides a position for the rotating post 25 and the limiting block 26 to lock the cover door 2. The positioning block 29 has a mating groove 30 inside, which is movably connected to the rotating post 25, ensuring that the rotating post 25 can rotate and move flexibly within it. The rotating column 25 is movably connected to the interior of the mating groove 30. The rotating column 25 can rotate and move within the mating groove 30, and cooperates with the limiting block 26 to lock and unlock the cover 2. The outer surface of the rotating column 25 is provided with the limiting block 26, and the rear surface of the limiting block 26 and the positioning block 29 abuts against each other. Through the abutment between the limiting block 26 and the positioning block 29, the cover 2 is firmly locked onto the steam tank 1. The interior of the limiting block 26 is provided with a sliding hole 27, and the sliding hole 27 is sleeved with the rotating column 25. The sliding hole 27 allows the limiting block 26 to slide on the rotating column 25, which facilitates the adjustment of the position of the limiting block 26. The rotating column 25 is fixedly connected to the limiting block 26 by a nut 28. The nut 28 fixes the rotating column 25 and the limiting block 26 together to ensure the stability of their connection, thereby ensuring the locking effect of the cover 2.

[0028] Working principle: First, open the cover door 2, rotate the rotating block 4 to open the cover door 2 around the first connecting block 3, and place the textile transfer frame smoothly into the steam tank 1 through the sliding groove 15 on the support block 14. The position of the transfer frame can be finely adjusted on the sliding groove 15 as needed. Close the cover door 2, rotate the rotating block 4 to close the cover door 2, place the rotating column 25 into the mating groove 30 of the positioning block 29, rotate the limiting block 26 to make it abut against the rear surface of the positioning block 29, and then use the nut 28 to fix the rotating column 25 and the limiting block 26 to ensure that the cover door 2 is firmly locked. Turn on the controller 6, and the controller 6 starts the air compressor 5 according to the preset program. The air compressor 5 starts working and compresses the gas in the steam tank 1 to provide power to the system. The air compressor 5 drives the booster water pump 8 to work. The booster water pump 8 draws filtered water from the water collection tank 16 through the return water pipe 13, the filter device 12 and the inlet water pipe 11. Water is pressurized and transported through the first outlet pipe 9, then distributed through the second outlet pipe 10 to various annular water pipes 18. The water in the annular water pipes 18 is sprayed out as steam through the steam nozzles 19 to treat the textile fabric in the steam tank 1. The pressure sensor 17 monitors the pressure in the steam tank 1 in real time and feeds the data back to the controller 6. The controller 6 adjusts the working state of the air compressor 5 according to the pressure to ensure stable pressure in the tank. The operator can adjust the opening of the flow control valve 21 to precisely control the flow rate of the water in the connecting pipe 20, thereby adjusting the amount of steam sprayed by the steam nozzles 19. The water formed by the condensation of steam in the steam tank 1 flows into the water collection tank 16. The water in the water collection tank 16 enters the filter device 12 through the return water pipe 13 to remove impurities, and then returns to the air compressor 5 through the inlet water pipe 11, realizing the recycling of water.

[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. The steam control system for the steamer, including: A steam tank (1) is characterized in that: an air compressor (5) is provided on the side wall of the steam tank (1), the output end of the air compressor (5) is fixedly connected to a booster water pump (8), and the output end of the booster water pump (8) is fixedly connected to the air compressor (5), the input end of the booster water pump (8) is fixedly connected to a first water outlet pipe (9), a plurality of second water outlet pipes (10) are fixedly connected to the side wall of the first water outlet pipe (9), an annular water pipe (18) is fixedly connected to the end of the second water outlet pipe (10) away from the first water outlet pipe (9), and a plurality of steam nozzles (19) are fixedly connected to the inner surface of the annular water pipe (18). (18) has several connecting pipes (20) fixedly connected to its front surface. Each connecting pipe (20) has several flow control valves (21) on its outer surface. Several pressure sensors (17) are fixedly connected to the top of the inner surface of the steam tank (1). A water collection tank (16) is opened at the bottom of the inner surface of the steam tank (1). A return water pipe (13) is fixedly connected inside the water collection tank (16). A filter device (12) is fixedly connected to one end of the return water pipe (13). A water inlet pipe (11) is fixedly connected to the output end of the filter device (12). The water inlet pipe (11) is fixedly connected to the input end of the air compressor (5).

2. The steam control system for the steamer according to claim 1, characterized in that: The flow control valve (21) and the annular water pipe (18) are arranged alternately, and the air pressure sensor (17) is located in the middle of the annular water pipe (18) and is arranged alternately.

3. The steam control system for the steamer according to claim 1, characterized in that: The number of flow control valves (21) and the number of connecting pipes (20) are set accordingly, and the number of steam nozzles (19) and the number of annular water pipes (18) are set accordingly.

4. The steam control system for the steamer according to claim 1, characterized in that: The steam tank (1) has support blocks (14) fixedly connected to both the left and right sides of its inner surface, and the upper surface of the support blocks (14) has a sliding groove (15).

5. The steam control system for the steamer according to claim 1, characterized in that: The input end of the air compressor (5) is fixedly connected to a water supply pipe (7), and the upper surface of the air compressor (5) is fixedly connected to a controller (6).

6. The steam control system for the steamer according to claim 1, characterized in that: The steam tank (1) is fixedly connected to a first connecting block (3) on the side away from the air compressor (5). A rotating block (4) is rotatably connected to the inner wall of the first connecting block (3). A cover (2) is fixedly connected to the side wall of the rotating block (4). The size of the cover (2) is compatible with the size of the steam tank (1).

7. The steam control system for the steamer according to claim 6, characterized in that: The cover (2) is fixedly connected to a second connecting block (22) on the side near the air compressor (5). The second connecting block (22) has a rotating groove (23) inside. The inner wall of the rotating groove (23) is fixedly connected to a positioning column (24), and the outer side of the positioning column (24) is rotatably connected to a limit block (26).

8. The steam control system for the steamer according to claim 7, characterized in that: A positioning block (29) is fixedly connected to the side of the steam tank (1) near the air compressor (5). The positioning block (29) has a mating groove (30) inside. The interior of the mating groove (30) is movably connected to the rotating column (25). A limit block (26) is provided on the outer surface of the rotating column (25). The limit block (26) and the rear surface of the positioning block (29) abut against each other. A sliding hole (27) is provided inside the limit block (26). The sliding hole (27) and the rotating column (25) are sleeved together. The rotating column (25) is fixedly connected to the limit block (26) by a nut (28).

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