Reduction-free cleaning equipment based on one-bath dyeing process

Abstract

The utility model belongs to the field of cleaning, and particularly relates to reduction-free cleaning equipment based on a one-bath dyeing process, which comprises a dyeing pool, a supporting plate is arranged on the edge of one side of the top of the dyeing pool, a circulating water pump is installed on the surface of the supporting plate, the water pumping end of the circulating water pump is communicated with a barrel pipe through a multi-section pipe, a cavity is formed in the inner wall of the barrel pipe, a spiral coil is arranged in the barrel pipe, one end of the spiral coil penetrates through the multi-section pipe, and the other end of the spiral coil penetrates through one side of the bottom of the dyeing pool. The water supply end of the circulating water pump penetrates through one side of the top of the dyeing tank through an L-shaped pipe; a filter box is arranged on one side in the cavity of the barrel pipe; through the integrated heat exchange design of the spiral pipe and the barrel pipe, the circulating preheating function of waste heat of dyeing waste water on purified water is achieved, the problem of low efficiency caused by low washing water temperature is solved, and through the design principle of the multi-layer spiral structure of the spiral pipe and the annular purified water flow channel, the heat recovery efficiency is greatly improved through countercurrent heat transfer, and steam heating energy consumption is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cleaning, specifically a non-reduction cleaning device based on a one-bath dyeing process. Background Technology

[0002] One-bath dyeing typically refers to a method where dyeing and subsequent treatments are completed in the same bath, with the entire dyeing process taking place within the same dye bath. This process is mainly used for dyeing blended fabrics, where each selected dye is used to dye the fabric in the same bath, but frequent rinsing with clean water is necessary.

[0003] In existing technologies, during the cleaning process, the cleaning efficiency is too slow due to the low water temperature and the long waiting time for the water source to heat up. Furthermore, the presence of internal silk fibers affects the cleaning quality when the wastewater is discharged. Therefore, a non-reduction cleaning device based on a one-bath dyeing process is proposed to address the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, such as slow cleaning efficiency due to low water temperature and long waiting time for water to heat up, and the presence of internal silk fibers affecting cleaning quality during wastewater discharge, this invention proposes a non-reduction cleaning device based on a one-bath dyeing process.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: A non-reduction cleaning device based on a one-bath dyeing process, comprising a dyeing tank; a support plate is set on one edge of the top of the dyeing tank, a circulating water pump is installed on the surface of the support plate, the pumping end of the circulating water pump is connected to a barrel pipe through a multi-segment pipe, the inner wall of the barrel pipe has a cavity and a spiral coil is installed inside, one end of the spiral coil is connected to the multi-segment pipe and the other end is connected to one side of the bottom of the dyeing tank; the pumping end of the circulating water pump is connected to one side of the top of the dyeing tank through an L-pipe; a filter box is set on one side of the cavity of the barrel pipe, the spiral coil is connected to the filter box through a spiral connection, a square frame is slidably connected inside the filter box, and a filter screen is installed inside the square frame; one end of the barrel pipe is connected to the surface of the dyeing tank and the other end is connected to an inlet pipe, and a shut-off valve is set on the surface of the L-pipe and the multi-segment pipe.

[0006] Preferably, the inner wall of the filter box has a guide rail groove that slides with the square frame, and the outer wall of the square frame is provided with a handle that extends to the outside of the filter box.

[0007] Preferably, the spiral coil has a multi-layered spiral structure evenly distributed within the cavity of the barrel tube, and an annular clean water flow channel is formed between its tube wall and the inner wall of the barrel tube.

[0008] Preferably, the shut-off valve is a manual butterfly valve, with its valve plate rotation axis perpendicular to the center line of the pipeline, and a sealing rubber ring provided on the edge of the valve plate.

[0009] Preferably, the inlet end of the water inlet pipe is provided with a flange connector, the inner diameter of which is consistent with the inner diameter of the through end of the barrel pipe and the axis coincides with the inner diameter of the barrel pipe.

[0010] Preferably, the filter screen is a stainless steel woven mesh, and its mesh size decreases sequentially from the water inlet side to the water outlet side to form a gradient filtration structure.

[0011] The advantages of this utility model are:

[0012] 1. This utility model achieves the function of circulating preheating of purified water by the waste heat of dyeing wastewater through the integrated heat exchange design of spiral coil and barrel tube, which solves the problem of low efficiency caused by low washing water temperature. The design principle of multi-layer spiral structure of spiral coil and annular purified water flow channel greatly improves heat recovery efficiency and reduces steam heating energy consumption through countercurrent heat transfer.

[0013] 2. This utility model achieves graded interception of silk and cotton impurities in dyeing wastewater through the synergistic effect of the filter box and gradient filter screen, solving the problem of secondary pollution of washing water by impurities. The gradient pore size distribution principle of the stainless steel woven mesh filters large particles to fine fibers layer by layer, ensuring stable washing water quality. The sliding fit design of the square frame and guide rail groove realizes the function of quick replacement and maintenance of the filter screen, solving the problem of inconvenient cleaning of traditional filter screens. The structural principle of the handle extension and sliding guide rail simplifies the operation process and reduces downtime. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the dyeing pool structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the barrel-tube structure of this utility model;

[0018] Figure 4 For the present utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0019] In the diagram: 1. Dyeing tank; 2. Support plate; 3. Circulating water pump; 4. Multi-section pipe; 5. Barrel pipe; 6. Spiral coil pipe; 7. L-shaped pipe; 8. Filter box; 9. Square frame; 10. Filter screen; 11. Inlet pipe; 12. Shut-off valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0021] Please see Figures 1-4 As shown, a non-reduction cleaning device based on a one-bath dyeing process includes a dyeing tank 1; a support plate 2 is set on one edge of the top of the dyeing tank 1, and a circulating water pump 3 is installed on the surface of the support plate 2. The water pump 3's pumping end is connected to a barrel pipe 5 through a multi-segment pipe 4. A cavity is opened in the inner wall of the barrel pipe 5 and a spiral coil 6 is installed inside. One end of the spiral coil 6 is connected to the multi-segment pipe 4 and the other end is connected to one side of the bottom of the dyeing tank 1; the water pump 3's delivery end is connected to one side of the top of the dyeing tank 1 through an L-pipe 7; a filter box 8 is set on one side of the cavity of the barrel pipe 5, and the spiral coil 6 is connected to the filter box 8 through a spiral connection. A square frame 9 is slidably connected inside the filter box 8, and a filter screen 10 is installed inside the square frame 9; one end of the barrel pipe 5 is connected to the surface of the dyeing tank 1 and the other end is connected to an inlet pipe 11. A shut-off valve 12 is set on the surface of both the L-pipe 7 and the multi-segment pipe 4.

[0022] During operation, the circulating water pump 3 starts and draws high-temperature wastewater from the dyeing tank 1, which is then transported to the spiral coil 6 through the multi-section pipe 4. At the same time, clean water enters the annular clean water flow channel in the cavity of the barrel pipe 5 from the inlet pipe 11. The waste heat of the wastewater is conducted to the clean water preheating through the pipe wall of the spiral coil 6. After preheating, the clean water is reinjected into the dyeing tank 1 through the L pipe 7. The filter screen 10 in the filter box 8 intercepts fibrous impurities in the wastewater. The shut-off valve 12 controls the opening and closing of the pipeline. The waste heat recovery of the spiral coil 6 and the impurity interception of the filter screen 10 work together to solve the problems of low washing water temperature and water pollution, and improve the washing efficiency.

[0023] Furthermore, a guide rail groove is provided on the inner wall of the filter box 8 to slide with the square frame 9, and a handle is provided on the outer wall of the square frame 9 and the handle extends to the outside of the filter box 8.

[0024] During operation, the guide rail groove on the inner wall of the filter box 8 slides in conjunction with the square frame 9, and the handle is exposed on the surface of the filter box 8. The filter screen 10 can be replaced or cleaned by pulling out the square frame 9. The guide rail groove restricts the frame from shifting.

[0025] Furthermore, the spiral coil 6 is evenly distributed in the cavity of the barrel tube 5 in a multi-layer spiral structure, and an annular clean water flow channel is formed between its tube wall and the inner wall of the barrel tube 5.

[0026] During operation, the multi-layer spiral structure of the spiral coil 6 is evenly distributed in the cavity of the barrel tube 5. Its tube wall and the inner wall of the barrel tube 5 form an annular flow channel. When the clean water flows along the annular flow channel, it exchanges heat with the high-temperature wastewater in the spiral coil 6 in a countercurrent flow.

[0027] Furthermore, the gate valve 12 is a manual butterfly valve, with its valve plate rotation axis perpendicular to the pipeline centerline, and a sealing rubber ring is provided on the edge of the valve plate;

[0028] When in operation, the valve plate of the manual butterfly valve rotates around the vertical axis. When closed, the sealing rubber ring presses against the inner wall of the pipe to block the water flow. When opened, the valve plate is parallel to the pipe to reduce flow resistance.

[0029] Furthermore, a flange connector is provided at the inlet end of the water inlet pipe 11, the inner diameter of which is consistent with the inner diameter of the through end of the barrel pipe 5 and the axis coincides with it.

[0030] During operation, the inlet flange connector of the water inlet pipe 11 is coaxially connected to the through end of the barrel pipe 5. After the flange bolts are fixed, the water flows smoothly into the barrel pipe 5 along the axis, avoiding turbulent energy loss.

[0031] Furthermore, the filter screen 10 is a stainless steel woven mesh, and its mesh size decreases sequentially from the water inlet side to the water outlet side to form a gradient filtration structure.

[0032] During operation, the larger mesh on the inlet side of filter 10 intercepts coarse fibers, while the smaller mesh on the outlet side filters out fine impurities. The stainless steel material is corrosion-resistant and can be repeatedly washed and reused.

[0033] Working principle: The circulating water pump 3 draws high-temperature wastewater from the dyeing tank 1 and enters the spiral coil 6 through the multi-section pipe 4. The purified water flows into the annular purified water channel of the tank pipe 5 through the inlet pipe 11 and exchanges heat with the wastewater in the spiral coil 6 in a countercurrent flow to raise its temperature. The preheated purified water is reinjected into the dyeing tank 1 through the L pipe 7 for cleaning. At the same time, the wastewater carries impurities into the filter box 8. The gradient filter screen 10 intercepts the silk floss particles step by step. The square frame 9 can be pulled out and the filter screen can be replaced through the guide rail groove. The shut-off valve 12 controls the pipeline opening and closing. The flange connection ensures that the water flow is stable in the axial direction, realizing the synergistic effect of waste heat recovery, impurity filtration and cleaning water temperature increase.

[0034] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, or similar improvements made within the theoretical and principle content of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A non-reduction-free cleaning device based on a one-bath dyeing process, characterized in that: The system includes a dyeing tank (1); a support plate (2) is provided on one side of the top edge of the dyeing tank (1), a circulating water pump (3) is installed on the surface of the support plate (2), the pumping end of the circulating water pump (3) is connected to a barrel pipe (5) through a multi-segment pipe (4), the barrel pipe (5) has a cavity in its inner wall and a spiral coil (6) is provided inside, one end of the spiral coil (6) is connected to the multi-segment pipe (4) and the other end is connected to one side of the bottom of the dyeing tank (1); the pumping end of the circulating water pump (3) is connected to one side of the top of the dyeing tank (1) through an L-pipe (7); A filter box (8) is provided on one side of the cavity of the barrel tube (5). The spiral coil (6) is spirally connected to the filter box (8). A square frame (9) is slidably connected inside the filter box (8). A filter screen (10) is installed inside the square frame (9). One end of the barrel tube (5) is connected to the surface of the dyeing pool (1), and the other end is connected to the water inlet pipe (11). A shut-off valve (12) is provided on the surface of the L-tube (7) and the multi-section pipe (4).

2. The non-reduction-free cleaning equipment based on a one-bath dyeing process according to claim 1, characterized in that: The inner wall of the filter box (8) is provided with a guide rail groove that slides with the square frame (9), and the outer wall of the square frame (9) is provided with a handle that extends to the outside of the filter box (8).

3. The non-reduction-free cleaning equipment based on a one-bath dyeing process according to claim 1, characterized in that: The spiral coil (6) is evenly distributed in a multi-layer spiral structure within the cavity of the barrel tube (5), and an annular water purification channel is formed between its tube wall and the inner wall of the barrel tube (5).

4. The non-reduction-free cleaning equipment based on a one-bath dyeing process according to claim 1, characterized in that: The shut-off valve (12) is a manual butterfly valve, with its valve plate rotation axis perpendicular to the center line of the pipeline, and a sealing rubber ring is provided on the edge of the valve plate.

5. The non-reduction-free cleaning equipment based on a one-bath dyeing process according to claim 1, characterized in that: The inlet end of the water inlet pipe (11) is equipped with a flange connector, the inner diameter of which is consistent with the inner diameter of the through end of the barrel pipe (5) and the axis coincides.

6. The non-reduction-free cleaning equipment based on a one-bath dyeing process according to claim 1, characterized in that: The filter screen (10) is a stainless steel woven mesh, and its mesh size decreases sequentially from the water inlet side to the water outlet side to form a gradient filtration structure.

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