Vacuum roller high-pressure water cleaning device
By designing a high-pressure water cleaning device for vacuum rolls, and utilizing hydraulic push rods and buffer structures, automated cleaning without stopping the machine is achieved. This solves the problem of machine downtime caused by blockage of the vacuum suction roll orifices, and improves cleaning efficiency and paper machine operating efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-07
AI Technical Summary
The existing vacuum suction rollers require manual cleaning when the holes become clogged, which causes paper machine downtime, is time-consuming and labor-intensive, and affects operating efficiency.
Design a vacuum roller high-pressure water cleaning device. Through a high-pressure water washing structure and a stable buffer structure, a hydraulic push rod drives the water pipe to move inside and outside the roller body, spraying high-pressure water to clean the dirt in the holes. Combined with a buffer spring and guide rod, automatic cleaning can be achieved without stopping the machine.
It achieves automated cleaning without stopping the machine, improves cleaning efficiency, reduces manual operation time and labor intensity, and enhances paper machine operating efficiency.
Smart Images

Figure CN224092234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, and in particular to a vacuum roller high-pressure water cleaning device. Background Technology
[0002] The dewatering effect and cleanliness of the vacuum suction roller directly affect the paper quality and roller maintenance cycle. After 3-4 months of operation, many paper machine vacuum suction rollers become severely clogged, requiring manual cleaning of the inner wall of the vacuum suction roller using a cleaning device.
[0003] In practical applications, existing cleaning devices have relatively complete structures and functions, which can meet basic usage requirements, but the following problems still exist:
[0004] In actual cleaning, when the holes of the vacuum suction roller become severely clogged, manual cleaning is required after the machine is shut down. This manual cleaning requires stopping the machine and manually cleaning the parts, which is time-consuming, labor-intensive, and affects the overall operating efficiency of the paper machine, making it very inconvenient.
[0005] Therefore, this utility model provides a vacuum roller high-pressure water cleaning device. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies and provide a vacuum roller high-pressure water cleaning device.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: a vacuum roller high-pressure water cleaning device, comprising a roller body and a mounting cover, wherein an annular plate is fixedly connected to one side of the roller body, and the annular plate is fixedly connected to the mounting cover by bolts; an auxiliary annular plate is fixedly connected to one side of the mounting cover; a high-pressure water washing structure is provided on one side of the mounting cover, the high-pressure water washing structure comprising a mounting plate, the mounting plate being fixedly connected to one side of the mounting cover; two mounting blocks are symmetrically fixedly connected to both sides of the mounting plate, and an auxiliary mounting block is fixedly connected to the top of the mounting blocks; a stabilizing buffer structure is provided on one side of the mounting plate, the stabilizing buffer structure comprising a U-shaped plate, one side of the U-shaped plate being fixedly connected to one side of the mounting plate.
[0008] In a preferred embodiment, a hydraulic push rod is fixedly installed on one side of the mounting block, and a fixing plate is fixedly connected to the output end of the hydraulic push rod. A rectangular block is fixedly connected to one side of the mounting plate, and a first guide rod is fixedly connected between the mounting block and the rectangular block. A first sliding plate is fixedly connected to the bottom of the fixing plate, and the inner wall of the first sliding plate is slidably connected to the outer surface of the first guide rod. A water pipe is fixedly connected to the inner wall of the fixing plate, and a nozzle is provided on the outer surface of the water pipe. A rubber tube is fixedly connected to one end of the water pipe, and a pipe frame is fixed to one side of the mounting cover.
[0009] The technical effect of adopting the above-mentioned further solution is that, under the action of the fixed plate, the water pipe and the nozzle can be installed. At this time, under the action of the hydraulic push rod, the fixed plate can be driven to move, which in turn can drive the water pipe and the nozzle to move, thereby performing high-pressure rinsing on the inside of the roller body, spraying high-pressure water from the inside out, and then passing through the holes to break up the dirt accumulated in the holes and discharge it to the outside.
[0010] In a preferred embodiment, a second guide rod is fixedly connected between the two sides of the inner wall of the U-shaped plate, a second sliding plate is slidably connected to the outer surface of the second guide rod, and the inner wall of the second sliding plate is fixedly connected to the water pipe.
[0011] The technical effect of adopting the above-mentioned further solution is that the second guide rod can cooperate with the second sliding plate, so that the water pipe can slide on the outer surface of the second guide rod, thereby providing auxiliary guidance for the water pipe and making the water pipe more stable during movement.
[0012] In a preferred embodiment, a buffer spring is fitted on the outer surface of the second guide rod, and the two ends of the buffer spring are fixedly connected to the second sliding plate and the U-shaped plate, respectively.
[0013] The technical effect of adopting the above-mentioned further solution is that, under the action of the buffer spring, the second sliding plate can be buffered in conjunction with the buffer spring during the sliding process.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0015] By setting up a high-pressure water washing structure, the water pipe can be driven to move left and right under the action of the hydraulic push rod. This allows the water pipe, together with the rubber hose, to connect with the external high-pressure water tank (not shown in the figure). This allows the water pipe to spray from the inside of the roller body outwards, thereby discharging cement from the holes and assisting in cleaning the inside of the roller body. The entire process does not require stopping the machine, which can improve efficiency. By setting up a stable buffer structure, the second sliding plate can be driven to slide on the outer surface of the second guide rod under the action of the second guide rod. This can be combined with the buffer spring for buffering, thereby guiding and buffering the movement of the water pipe. Attached Figure Description
[0016] Figure 1 A schematic diagram of the structure of a vacuum roller high-pressure water cleaning device provided by this utility model;
[0017] Figure 2 A schematic diagram of the roller body structure of a vacuum roller high-pressure water cleaning device provided by this utility model;
[0018] Figure 3A schematic diagram of the mounting plate of a vacuum roller high-pressure water cleaning device provided by this utility model;
[0019] Figure 4 A schematic diagram of the water pipe structure of a vacuum roller high-pressure water cleaning device provided by this utility model.
[0020] Legend:
[0021] 1. Roller body; 2. Annular plate; 3. Mounting cover; 4. Auxiliary annular plate;
[0022] 5. High-pressure water washing structure; 51. Mounting plate; 52. Pipe frame; 53. Mounting block; 54. Mounting auxiliary block; 55. Hydraulic push rod; 56. Fixing plate; 57. First sliding plate; 58. Rectangular block; 59. First guide rod; 510. Water pipe; 511. Nozzle; 512. Rubber hose;
[0023] 6. Stable buffer structure; 61. U-shaped plate; 62. Second guide rod; 63. Second sliding plate; 64. Buffer spring. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-4As shown, this embodiment provides a technical solution: a vacuum roller high-pressure water cleaning device, including a roller body 1 and a mounting cover 3. An annular plate 2 is fixedly connected to one side of the roller body 1, and the annular plate 2 and the mounting cover 3 are fixedly connected by bolts. An auxiliary annular plate 4 is fixedly connected to one side of the mounting cover 3. A high-pressure water washing structure 5 is provided on one side of the mounting cover 3. The high-pressure water washing structure 5 includes a mounting plate 51, which is fixedly connected to one side of the mounting cover 3. Two mounting blocks 53 are symmetrically fixedly connected to both sides of the mounting plate 51, and an auxiliary mounting block 54 is fixedly connected to the top of the mounting blocks 53. A stabilizing buffer structure 6 is provided on one side of the mounting plate 51. The stabilizing buffer structure 6 includes a U-shaped plate 61, and one side of the U-shaped plate 61 is fixedly connected to one side of the mounting plate 51. By setting up a high-pressure water washing structure 5, under the action of the hydraulic push rod 55, the water pipe 510 can be driven to move left and right. This allows the water pipe 510, together with the rubber tube 512, to connect with the external high-pressure water tank (not shown in the figure). This allows the water pipe 510 to spray from the inside of the roller body 1 outwards, thereby discharging cement from the holes and assisting in cleaning the inside of the roller body 1. The entire process does not require stopping the machine, which can improve efficiency. By setting up a stable buffer structure 6, under the action of the second guide rod 62, the second sliding plate 63 can be driven to slide on the outer surface of the second guide rod 62. This can work with the buffer spring 64 to buffer the movement of the water pipe 510.
[0026] Going a step further, such as Figure 4 As shown: A hydraulic push rod 55 is fixedly installed on one side of the mounting block 54. A fixing plate 56 is fixedly connected to the output end of the hydraulic push rod 55. A rectangular block 58 is fixedly connected to one side of the mounting plate 51. A first guide rod 59 is fixedly connected between the mounting block 53 and the rectangular block 58. A first sliding plate 57 is fixedly connected to the bottom of the fixing plate 56. The inner wall of the first sliding plate 57 is slidably connected to the outer surface of the first guide rod 59. A water pipe 510 is fixedly connected to the inner wall of the fixing plate 56. The outer surface of the water pipe 510 is provided with... The nozzle 511 and the water pipe 510 are fixedly connected to a rubber tube 512 at one end. The mounting cover 3 is fixed to one side of a pipe frame 52. Under the action of the fixing plate 56, the water pipe 510 and the nozzle 511 can be installed. At this time, under the action of the hydraulic push rod 55, the fixing plate 56 can be moved, which in turn can move the water pipe 510 and the nozzle 511, thereby performing high-pressure rinsing on the inside of the roller body 1. High-pressure water is sprayed from the inside to the outside, and then passes through the holes to break up the dirt accumulated in the holes and discharge it outward.
[0027] The above solution also has the problem that the middle part of the water pipe 510 is easily subjected to pressure, bending, and damage during movement. Figure 4As shown: In this scheme, a second guide rod 62 is fixedly connected between the two sides of the inner wall of the U-shaped plate 61. A second sliding plate 63 is slidably connected to the outer surface of the second guide rod 62. The inner wall of the second sliding plate 63 is fixedly connected to the water pipe 510. The second guide rod 62 can cooperate with the second sliding plate 63 to allow the water pipe 510 to slide on the outer surface of the second guide rod 62, thereby providing auxiliary guidance for the water pipe 510 and making the water pipe 510 more stable during movement.
[0028] The above solution also has the problem that the water pipe 510 is subjected to excessive force during the movement of the hydraulic push rod 55, which may lead to damage. Figure 4 As shown, a buffer spring 64 is sleeved on the outer surface of the second guide rod 62. The two ends of the buffer spring 64 are fixedly connected to the second sliding plate 63 and the U-shaped plate 61, respectively. Under the action of the buffer spring 64, the second sliding plate 63 can slide and be buffered in conjunction with the buffer spring 64.
[0029] Working principle:
[0030] like Figures 1-4 As shown:
[0031] In use: Connect the water pipe 510 to the external high-pressure water tank equipment through the rubber tube 512. At this time, activate the hydraulic push rod 55, which can drive the fixed plate 56 to move, thereby driving the first sliding plate 57 to slide on the outer surface of the first guide rod 59, which in turn drives the water pipe 510 to move, so that the water inside the water pipe 510 is sprayed from the nozzle 511, thereby flushing out the impurities inside the hole of the roller body 1. During the movement of the water pipe 510, the second sliding plate 63 can slide on the outer surface of the second guide rod 62, thereby driving the buffer spring 64 to deform, thereby providing buffering.
[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A vacuum roller high-pressure water cleaning device, comprising a roller body (1) and a mounting cover (3), characterized in that, An annular plate (2) is fixedly connected to one side of the roller body (1), and the annular plate (2) is fixedly connected to the mounting cover (3) by bolts. An auxiliary annular plate (4) is fixedly connected to one side of the mounting cover (3). A high-pressure water washing structure (5) is provided on one side of the mounting cover (3). The high-pressure water washing structure (5) includes a mounting plate (51). The mounting plate (51) is fixedly connected to one side of the mounting cover (3). Two mounting blocks (53) are symmetrically fixedly connected to both sides of the mounting plate (51). An auxiliary mounting block (54) is fixedly connected to the top of the mounting block (53). A stabilizing buffer structure (6) is provided on one side of the mounting plate (51). The stabilizing buffer structure (6) includes a U-shaped plate (61), one side of which is fixedly connected to one side of the mounting plate (51).
2. The vacuum roller high-pressure water cleaning device according to claim 1, characterized in that: A hydraulic push rod (55) is fixedly installed on one side of the mounting block (54), and a fixing plate (56) is fixedly connected to the output end of the hydraulic push rod (55).
3. The vacuum roller high-pressure water cleaning device according to claim 1, characterized in that: A rectangular block (58) is fixedly connected to one side of the mounting plate (51), and a first guide rod (59) is fixedly connected between the mounting block (53) and the rectangular block (58).
4. The vacuum roller high-pressure water cleaning device according to claim 2, characterized in that: The bottom of the fixed plate (56) is fixedly connected to a first sliding plate (57), and the inner wall of the first sliding plate (57) is slidably connected to the outer surface of the first guide rod (59).
5. The vacuum roller high-pressure water cleaning device according to claim 2, characterized in that: A water pipe (510) is fixedly connected to the inner wall of the fixing plate (56), a nozzle (511) is provided on the outer surface of the water pipe (510), a rubber tube (512) is fixedly connected to one end of the water pipe (510), and a pipe frame (52) is fixed on one side of the mounting cover (3).
6. The vacuum roller high-pressure water cleaning device according to claim 5, characterized in that: A second guide rod (62) is fixedly connected between the two sides of the inner wall of the U-shaped plate (61). A second sliding plate (63) is slidably connected to the outer surface of the second guide rod (62). The inner wall of the second sliding plate (63) is fixedly connected to the water pipe (510).
7. The vacuum roller high-pressure water cleaning device according to claim 6, characterized in that: A buffer spring (64) is sleeved on the outer surface of the second guide rod (62), and the two ends of the buffer spring (64) are fixedly connected to the second sliding plate (63) and the U-shaped plate (61) respectively.