Auxiliary control device for elevation of reinforcement cage in long spiral pressure filling process
By designing an auxiliary control device for the elevation of a rebar cage, which includes columns, support arms, and limit rods, and using a cylindrical spirit level and laser line projector to precisely adjust the elevation of the rebar cage, the error problem caused by relying on experience during construction is solved, and high-precision control and safe construction are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-04-07
AI Technical Summary
In the construction of long spiral pressure grouting piles, the elevation control of the reinforcing cage mainly relies on the experience of the construction personnel, which leads to large errors, fails to meet the requirements of high-precision construction, increases rework costs, and brings safety hazards.
Design an auxiliary control device for the elevation of a rebar cage in a long spiral pressure grouting process, including a column, a support arm, and a limiting rod. The elevation of the rebar cage is precisely adjusted by a cylindrical level and a laser line projector, and precise control is achieved by using the limiting rod and connecting arm to avoid human error.
It improved the accuracy of steel cage elevation control, reduced rework costs, ensured construction safety, and enhanced building quality.
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Figure CN224092496U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of building construction, especially relates to a long spiral pressure grouting process reinforcement cage elevation auxiliary control device. BACKGROUND
[0002] In the long spiral pressure grouting pile construction process, the elevation control of the reinforcement cage has a decisive influence on the bearing capacity of the pile foundation and the stability of the building structure. However, in the actual construction process at present, the traditional control reinforcement cage elevation method mainly relies on the experience of construction personnel, so there will be the following defects:
[0003] When the reinforcement cage approaches the design elevation, the turning up of the concrete will interfere with the judgment of the actual position of the reinforcement cage, so it will cause the error of the judgment of the construction personnel to be larger, and it cannot meet the construction requirements of high precision, which not only will affect the quality of the pile foundation, but also may increase the post-operation cost, and bring safety hazards to the building engineering.
[0004] Therefore, it has important practical significance to develop an auxiliary device that can accurately control the elevation of the reinforcement cage. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving at least one of the technical defects in the background art.
[0006] Therefore, one purpose of the utility model is to provide a long spiral pressure grouting process reinforcement cage elevation auxiliary control device, which aims to solve the problem that the existing technology mainly relies on the experience of construction personnel to judge the elevation of the reinforcement cage, the error is large, cannot meet the construction requirements of high precision, and may increase the post-operation cost.
[0007] In order to achieve the above purpose, the embodiment of the utility model provides a long spiral pressure grouting process reinforcement cage elevation auxiliary control device, which comprises a stand and a support arm, the bottom of the stand is fixedly connected with a base, the bottom of the base is fixedly connected with a positioning column, the top of the stand is hingedly connected with a limiting rod, the top of the limiting rod is provided with a groove, the inside of the groove is fixedly installed with a cylindrical bubble level, one side of the stand is fixedly connected with a support plate, the inside of the support plate is screwedly connected with an adjusting bolt;
[0008] The bottom of the support arm is fixedly installed with a bearing, the support arm is rotatably connected with a sleeve through the bearing, the outer surface of the sleeve is screwedly connected with a fixing bolt, and the top of the support arm is fixedly installed with a connecting arm.
[0009] The beneficial effects are that: after the column is fixed on the ground on one side of the pile hole, the limiting rod is leveled, after the support arm is fixed on the main reinforcement of the reinforcement cage, the reinforcement cage is lifted and placed into the pile hole, when the connecting arm is lowered to the height close to the limiting rod, the connecting arm is located above the limiting rod by rotating the support arm, then the reinforcement cage is continuously lowered until the lower part of the connecting arm is in contact with the limiting rod, and the lowering of the reinforcement cage is stopped, so that the elevation of the reinforcement cage can be strictly controlled, the problem of large error caused by the observation of the eyes of the construction personnel is avoided, the precision of the elevation control is improved, the problem of post-production is avoided, and the cost of rework is saved.
[0010] Preferably in any of the above solutions, a receiving groove is formed in the side surface of the column, and a positioning bolt is threadedly connected to one side of the column.
[0011] The beneficial effects are that: when not in use, the limiting rod is located in the receiving groove by rotating it, which can avoid the problem of bending and subsequent inability to use caused by collision of the limiting rod, and the limiting rod can be fixed in the receiving groove by tightening the positioning bolt, thereby avoiding the problem of the limiting rod rotating out of the receiving groove during transportation.
[0012] Preferably in any of the above solutions, a hinge sleeve is fixedly connected to the top of the support arm, and the connecting arm is hinged in the hinge sleeve.
[0013] The beneficial effects are that: when the reinforcement cage is lowered and the connecting arm is in contact with the limiting rod, if the lowering of the reinforcement cage is not stopped in time, the connecting arm can be rotated through the hinge sleeve, thereby avoiding the problem of the connecting arm pressing down the limiting rod and causing the connecting arm or the limiting rod to bend and affect subsequent use.
[0014] Preferably in any of the above solutions, the column comprises a sleeve and a vertical rod, a piston rod is fixedly connected to the bottom end of the vertical rod, the piston rod is slidingly inserted into the sleeve, a limiting bolt is threadedly connected to one side of the sleeve, and an anti-skid pad is embedded in one side of the piston rod.
[0015] The beneficial effects are that: by sliding the piston rod in the sleeve, the overall height of the column can be adjusted, so that the height of the column can be appropriately adjusted according to the elevation of the reinforcement cage, thereby being applicable to reinforcement cages of different elevations and having a wide range of applications.
[0016] Preferably in the above solution, a fixed plate is fixedly connected to the outer surface of the sleeve, a laser line projector is arranged on the top of the fixed plate, a plurality of positioning grooves are formed in the top of the fixed plate, and the number of the laser line projectors is two.
[0017] The beneficial effect is that whether the steel reinforcement cage is vertical can be judged by observing whether the plumb line projected by the laser line projector coincides with the main reinforcement of the steel reinforcement cage, so that if the steel reinforcement cage is inclined, the inclination can be found in time and adjusted, and the two laser line projectors can avoid misjudgment, thereby improving the precision of the verticality of the steel reinforcement cage.
[0018] Some of the aspects and advantages of the present application will be presented in the following description, some will become apparent from the following description, or will be understood through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0019] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, taken in conjunction with the accompanying drawings, in which:
[0020] Figure 1 It is a structural schematic view of the present application embodiment one.
[0021] Figure 2 It is a structural schematic view of the present application support arm.
[0022] Figure 3 It is a structural schematic view of the column in the present application embodiment two.
[0023] Figure 4 It is a structural schematic view of the present application embodiment three.
[0024] In which: 1, the column, 11, sleeve, 111, limit bolt, 12, vertical rod, 121, piston rod, 122, non-slip mat, 2, support arm, 21, bearing, 22, sleeve, 23, fixed bolt, 24, connecting arm, 25, hinged sleeve, 3, base, 31, positioning column, 4, limit rod, 41, groove, 42, cylindrical level bubble, 43, support plate, 44, adjusting bolt, 5, storage groove, 51, positioning bolt, 6, fixed plate, 61, laser line projector, 62, positioning groove. DETAILED DESCRIPTION
[0025] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0026] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication, for ordinary skilled person in the art, can understand the specific meaning of above-mentioned terms in the utility model according to specific circumstances.
[0027] The utility model provides a long spiral pressure irrigation process reinforcement cage elevation auxiliary control device.
[0028] Embodiment one:
[0029] As Figures 1-2 It includes stand 1 and support arm 2, and the bottom of stand 1 is fixedly connected with base 3, and the bottom of base 3 is fixedly connected with positioning column 31, and the bottom end of positioning column 31 is a sharp head, and by stepping on base 3, positioning column 31 is inserted into the ground through the sharp head, so that stable supporting force can be provided for stand 1, and the top of stand 1 is hingedly connected with limiting rod 4, and recess 41 is formed in the top of limiting rod 4, and cylindrical bubble 42 is fixedly installed in recess 41, and one side of stand 1 is fixedly connected with support plate 43, and adjusting bolt 44 is screw-connected in support plate 43, and limiting rod 4 is rotated, and the bottom of limiting rod 4 is overlapped on the top of adjusting bolt 44, and by rotating adjusting bolt 44 in support plate 43, limiting rod 4 can be rotated, and the height of one end of limiting rod 4 is adjusted, and then whether the straight line where limiting rod 4 is located is horizontal or not can be judged by cylindrical bubble 42.
[0030] The bottom of support arm 2 is fixedly installed with bearing 21, and support arm 2 is rotatably connected with sleeve pipe 22 through bearing 21, and the outer surface of sleeve pipe 22 is screw-connected with fixed bolt 23, and fixed bolt 23 penetrates into the inside of sleeve pipe 22, and sleeve pipe 22 is sleeved on the top end of one main reinforcement of reinforcement cage, and then by rotating fixed bolt 23, the top of fixed bolt 23 abuts against the main reinforcement of reinforcement cage, so that sleeve pipe 22 can be fixed on the outer surface of the main reinforcement of reinforcement cage, and the top of support arm 2 is fixedly installed with connecting arm 24.
[0031] Preferably, as Figure 1 The side surface of stand 1 is provided with receiving groove 5, and when not in use, limiting rod 4 can be rotated into receiving groove 5, so as to avoid the problem that limiting rod 4 is bumped in the process of carrying and is bent, and one side of stand 1 is screw-connected with positioning bolt 51, and after limiting rod 4 is rotated into receiving groove 5, positioning bolt 51 is rotated, so that the surface of limiting rod 4 is abutted against, limiting rod 4 is positioned, and the problem that limiting rod 4 is rotated out in the process of carrying can be avoided.
[0032] Preferably, as Figure 2As shown, a hinge sleeve 25 is fixedly connected to the top of the support arm 2, and the connecting arm 24 is hinged inside the hinge sleeve 25. When the support arm 2 descends with the steel cage, the connecting arm 24 presses against the top of the limiting rod 4. If the steel cage continues to descend, the connecting arm 24 will rotate inside the hinge sleeve 25 to prevent the connecting arm 24 from pressing hard on the limiting rod 4, which could cause the connecting arm 24 or the limiting rod 4 to deform or bend.
[0033] The working principle of this embodiment is as follows: The column 1 and support arm 2 are customized according to the elevation of the top of the steel cage. When in use, the column 1 is fixed to one side of the pile hole through the base 3 and the positioning column 31 at the bottom. Then, the limiting rod 4 is rotated so that it overlaps the top of the adjusting bolt 44. The height of one end of the limiting rod 4 is adjusted by adjusting the adjusting bolt 44. By observing the cylindrical spirit level 42, the limiting rod 4 is adjusted to be horizontal.
[0034] The support arm 2 is fixed to the top of one of the main bars of the steel cage by the sleeve 22 and the fixing bolt 23. Then, the steel cage is lowered into the pile hole by the hoisting equipment. When the connecting arm 24 is lowered to a certain height and is about to approach the height of the limit rod 4, the support arm 2 is rotated so that the connecting arm 24 is directly above the limit rod 4. Then the steel cage continues to be lowered. When the connecting arm 24 contacts the limit rod 4, the descent stops, thereby achieving the purpose of strictly controlling the elevation of the steel cage.
[0035] Example 2:
[0036] like Figure 3 As shown, based on Embodiment 1, the column 1 includes a sleeve 11 and a vertical rod 12. A piston rod 121 is fixedly connected to the bottom end of the vertical rod 12. The piston rod 121 is slidably inserted into the inside of the sleeve 11. By sliding the piston rod 121 up and down inside the sleeve 11, the overall height of the column 1 can be adjusted. A limit bolt 111 is threadedly connected to one side of the sleeve 11. By tightening the limit bolt 111, it is pressed against the surface of the piston rod 121, thereby fixing the piston rod 121 and achieving the purpose of fixing the height of the column 1. An anti-slip pad 122 is embedded in one side of the piston rod 121. The anti-slip pad 122 is elastic. By tightening the limit bolt 111, the end of the limit bolt 111 can be inserted into the inside of the anti-slip pad 122, thereby improving the firmness of the limit bolt 111 in fixing the piston rod 121.
[0037] The working principle of this embodiment is as follows: In use, according to the elevation of the top of the steel cage, after fixing the column 1, the height of the column 1 can be adjusted by sliding the piston rod 121 in the sleeve 11, thereby achieving the purpose of adjusting the height of the limit rod 4. Therefore, it can be used for steel cages with different elevations without the need to customize the column 1, thus having universality.
[0038] Example 3:
[0039] As Figure 4 shown, on the basis of example two, the outer surface of the sleeve 11 is fixedly connected with the fixed plate 6, the top of the fixed plate 6 is provided with the laser line projector 61, the laser line projector 61 is the prior art, and the use method and structural principle thereof are the technology well known to the person skilled in the art, the laser line projector 61 is leveled before use, can project the plumb line, before the reinforcement cage enters the pile hole, by observing whether the plumb line and the main reinforcement of the reinforcement cage coincide, whether the reinforcement cage is vertical can be judged, the top of the fixed plate 6 is provided with a plurality of positioning grooves 62, three feet at the bottom of the laser line projector 61 are used for inserting into the positioning grooves 62, the laser line projector 61 can be simply fixed, and the problem of the laser line projector 61 falling off is avoided.
[0040] When the reinforcement cage is inclined to the direction of the laser line projector 61, the plumb line projected by the laser line projector 61 can still coincide with one of the main reinforcements of the reinforcement cage, thus possibly leading to the misjudgment, in order to solve the problem, preferably, the number of the laser line projectors 61 is two, by making the two laser line projectors 61 project two plumb lines, two plumb lines coincide with one or two main reinforcements of the reinforcement cage, thus when the reinforcement cage is inclined, one plumb line will not coincide with the main reinforcement of the reinforcement cage, thus the problem of misjudgment can be avoided.
[0041] The working principle of the embodiment is as follows: in use, after the reinforcement cage is vertically hoisted, the laser line projector 61 is leveled, then the plumb line is projected on the main reinforcement of the reinforcement cage, whether the plumb line and the main reinforcement coincide can be observed to judge whether the reinforcement cage is vertical, thus the reinforcement cage is convenient to adjust.
Claims
1. An auxiliary control device for the elevation of a reinforcing cage in a long spiral pressure grouting process, comprising a column (1) and a support arm (2), characterized in that, The bottom of the column (1) is fixedly connected to a base (3), the bottom of the base (3) is fixedly connected to a positioning column (31), the top of the column (1) is hinged to a limiting rod (4), the top of the limiting rod (4) is provided with a groove (41), a cylindrical spirit level (42) is fixedly installed inside the groove (41), a support plate (43) is fixedly connected to one side of the column (1), and an adjusting bolt (44) is threaded inside the support plate (43). A bearing (21) is fixedly installed at the bottom of the support arm (2), and a sleeve (22) is rotatably connected to the support arm (2) through the bearing (21). A fixing bolt (23) is threaded on the outer surface of the sleeve (22), and a connecting arm (24) is fixedly installed at the top of the support arm (2).
2. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 1, characterized in that, The side of the column (1) is provided with a storage groove (5), and a positioning bolt (51) is threadedly connected to one side of the column (1).
3. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 1, characterized in that, The top of the support arm (2) is fixedly connected to a hinge sleeve (25), and the connecting arm (24) is hinged inside the hinge sleeve (25).
4. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 1, characterized in that, The column (1) includes a sleeve (11) and a vertical rod (12). A piston rod (121) is fixedly connected to the bottom end of the vertical rod (12). The piston rod (121) is slidably inserted into the inside of the sleeve (11), and a limit bolt (111) is threadedly connected to one side of the sleeve (11).
5. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 4, characterized in that, An anti-slip pad (122) is embedded in one side of the piston rod (121).
6. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 5, characterized in that, A fixing plate (6) is fixedly connected to the outer surface of the sleeve (11), and a laser projector (61) is provided on the top of the fixing plate (6).
7. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 6, characterized in that, The top of the fixing plate (6) is provided with multiple positioning grooves (62).
8. The auxiliary control device for the elevation of the reinforcing cage in the long spiral pressure grouting process according to claim 6, characterized in that, The number of laser line projectors (61) is two.