Modularized pipe gallery support skid convenient to mount quickly

Abstract

The utility model relates to the technical field of pipe gallery supports, in particular to a modularized pipe gallery support skid convenient to install quickly, which comprises a cross beam, a pipe bundle mechanism and a fixing mechanism are arranged on the cross beam, the fixing mechanism comprises a fixing shaft and a fixing box, the fixing box is installed on one side of the cross beam, and the fixing shaft is connected with the fixing shaft. The fixing shaft penetrates through the fixing box and the cross beam, a bearing seat is arranged between the fixing shaft and the cross beam, rotation of the angle position of the assembling mechanism is achieved through the fixing shaft in the two symmetrically-arranged fixing mechanisms, in practical application, workers can adjust the angle position of the assembling mechanism according to specific requirements of a site, and the assembling mechanism is simple in structure and convenient to operate. The angle of the assembly mechanism can be rapidly and accurately adjusted, the design of the whole system considers the requirement for simplifying the installation process, and a modular main body structure is adopted, which means that each assembly can be independently manufactured, transported and installed.

Description

Technical Field

[0001] This utility model relates to the field of pipe gallery support technology, specifically a modular pipe gallery support skid that is easy to install quickly. Background Technology

[0002] As is well known, traditional pipe gallery support installation projects present several technical challenges and inconveniences, which have prompted the emergence and development of this utility model. When adjusting the angle of a traditional pipe gallery support system, additional tools are often required to disassemble and re-fix multiple components. This process is not only time-consuming but also demands a certain level of skill from operators to ensure that all components are correctly aligned and secured. Furthermore, in some space-constrained or high-altitude working environments, this complex adjustment method further increases the construction difficulty. Previous pipe gallery support designs were typically fixed structures, meaning that once production is complete, angle adjustments become extremely difficult. For applications requiring flexible angle adjustments based on specific site conditions, this is undoubtedly a significant limitation. Some traditional fixing methods may not provide sufficient stability, especially when facing vibrations, wind, or other external forces, potentially leading to support loosening or even failure. This poses a potential threat to the safe operation of the pipeline system. Traditional installation methods typically involve multiple steps and require precise measurement and positioning, making the entire installation process inefficient. Especially in large projects, extended construction time can lead to cost overruns and project delays. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a modular pipe gallery support skid that is easy to install quickly.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a modular pipe gallery support skid block for easy and quick installation, comprising a crossbeam, on which a pipe bundle mechanism and a fixing mechanism are provided. The fixing mechanism includes a fixing shaft and a fixing box, the fixing box being installed on one side of the crossbeam, the fixing shaft passing through the fixing box and the crossbeam, a bearing seat being provided between the fixing shaft and the crossbeam, assembly mechanisms being provided at both ends of the fixing shaft, a gear being provided between the fixing shaft and the interior of the fixing box, a threaded hole being provided on one side of the fixing box, a threaded post being provided on the threaded hole, an adjusting bearing being provided at one end of the threaded post, a toothed block being provided between the adjusting bearing and the interior of the fixing box, the toothed block meshing against the gear, and two fixing mechanisms being provided and symmetrically arranged.

[0007] Furthermore, the present invention is improved in that the assembly mechanism includes an assembly column and an assembly plate. The assembly column is installed at one end of the fixed shaft. An adjustment groove is provided at the top of the assembly column. An adjustment shaft is provided on the adjustment groove. A connecting frame is provided between the adjustment shaft and the assembly plate. An assembly hole is provided on the assembly plate.

[0008] Furthermore, the present invention is improved in that the tube bundle mechanism includes an arc-shaped plate, and positioning plates are provided at both ends of the arc-shaped plate, and a fastening mechanism is provided between the positioning plates and the crossbeam.

[0009] Furthermore, the present invention is improved in that the fastening mechanism includes fastening holes and strip holes. The fastening holes are formed on the positioning plate, and the strip holes are formed on the crossbeam. A bolt is provided between the fastening holes and the strip holes, and a nut is provided on the bolt. Multiple sets of fastening holes and strip holes are provided.

[0010] Furthermore, the present invention is improved by providing vibration damping strips on the inner wall of the arc-shaped plate.

[0011] Furthermore, an improvement of this utility model is that the vibration damping strip is made of high and low temperature resistant rubber.

[0012] Furthermore, the present invention is improved by providing reinforcing ribs inside the crossbeam.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a modular pipe rack support skid that is easy to install quickly, and has the following advantages:

[0015] This modular pipe rack support skid, which facilitates rapid installation, achieves angular rotation of the assembly mechanism through fixed shafts in two symmetrically arranged fixing mechanisms. In practical applications, workers can quickly and accurately adjust the angle of the assembly mechanism according to specific site requirements, greatly improving construction adaptability and reducing the need for redesign, production, or adjustment due to angle mismatch. Once the desired angle is reached, the threaded post on the threaded hole on one side of the fixing box can be rotated to engage the gear with the toothed block, thereby firmly locking the position of the fixed shaft. This ensures the stability and safety of the support system even when subjected to external force vibration. The entire system is designed with the need for simplified installation in mind and adopts a modular main structure, which means that each component can be manufactured, transported, and installed independently. This not only reduces logistics costs but also allows for rapid assembly and use on the construction site. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged front half-sectional view of the central fixed box;

[0018] Figure 3 This utility model Figure 1 Enlarged top half-sectional view of the central fixed box;

[0019] Figure 4 This utility model Figure 1 Enlarged left half-section view of the central crossbeam.

[0020] In the diagram: 1. Crossbeam; 2. Fixed shaft; 3. Fixed box; 4. Bearing seat; 5. Gear; 6. Threaded column; 7. Adjusting bearing; 8. Gear block; 9. Assembly column; 10. Assembly plate; 11. Connecting frame; 12. Arc plate; 13. Positioning plate; 14. Bolt; 15. Nut; 16. Vibration damping strip; 17. Reinforcing rib. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4This utility model relates to a modular pipe rack support skid for easy and quick installation, comprising a crossbeam 1, on which a pipe bundle mechanism and a fixing mechanism are provided. The fixing mechanism includes a fixing shaft 2 and a fixing box 3. The fixing box 3 is installed on one side of the crossbeam 1. The fixing shaft 2 passes through the fixing box 3 and the crossbeam 1. A bearing seat 4 is provided between the fixing shaft 2 and the crossbeam 1. Assembly mechanisms are provided at both ends of the fixing shaft 2. A gear 5 is provided between the fixing shaft 2 and the interior of the fixing box 3. A threaded hole is opened on one side of the fixing box 3, and a threaded post 6 is provided on the threaded hole. An adjusting bearing 7 is provided at one end of the threaded post 6. A toothed block 8 is provided between the adjusting bearing 7 and the interior of the fixing box 3. The toothed block 8 meshes with the gear 5. Two fixing mechanisms are provided and symmetrically arranged. In this embodiment, the fixed shaft 2 of the two symmetrically arranged fixing mechanisms rotates the angular position of the assembly mechanism, making it easy for personnel to rotate and fix the assembly mechanism to the top or side wall of the building as needed. The angle can be flexibly adjusted. When the specified angle is adjusted, the threaded post 6 on the threaded hole on one side of the fixing box 3 is rotated. The threaded post 6 rotates and moves in the threaded hole. The threaded post 6 drives the toothed block 8 to move through the adjusting bearing 7. The toothed block 8 slides linearly inside the fixing box 3, so that the toothed block 8 meshes with the gear 5. At this time, the gear 5 locks the angle, thereby fixing the angle of the assembly mechanism. The angle can be flexibly adjusted and fixed. The pipe clamping mechanism can easily fix the pipe to the crossbeam 1. Through the flexible angle adjustment and the reliable angle fixing method, the convenience and stability of personnel during use can be guaranteed.

[0023] To facilitate fixing the beam 1 to a designated position on the wall, the assembly mechanism in this design includes an assembly column 9 and an assembly plate 10. The assembly column 9 is installed at one end of the fixed shaft 2, and an adjustment groove is provided at the top of the assembly column 9. An adjustment shaft is provided on the adjustment groove, and a connecting frame 11 is provided between the adjustment shaft and the assembly plate 10. The assembly plate 10 has assembly holes. The fixed shaft 2 drives the assembly column 9 to rotate, thereby facilitating the selection of fixed assembly on the top or side wall of the building according to personnel needs. The angle of the assembly plate 10 on the connecting frame 11 is adjusted by the adjustment shaft on the adjustment groove, facilitating alignment with the interior top or side wall. Then, screws and other parts are used to assemble it onto the building through the assembly holes, thereby achieving rapid fixing.

[0024] To facilitate the fixing and assembly of the pipes, in this design, the pipe assembly mechanism includes an arc-shaped plate 12, with positioning plates 13 at both ends. A fastening mechanism is provided between the positioning plates 13 and the crossbeam 1. The arc-shaped plate 12 rests against the pipe via its inner side, and then the positioning plates 13 rest against the crossbeam 1. The arc-shaped plate 12 is fixed in place by the fastening mechanism, thereby fixing the pipe assembly to the crossbeam 1. The fastening mechanism includes fastening holes and slotted holes, with the fastening holes located on the positioning plates 13. The strip-shaped hole is opened on the crossbeam 1. A bolt 14 is provided between the fastening hole and the strip-shaped hole. A nut 15 is provided on the bolt 14. Multiple sets of fastening holes and strip-shaped holes are provided. The fastening hole of the positioning plate 13 is aligned with the strip-shaped hole. Then, the bolt 14 passes through the fastening hole and the strip-shaped hole. Finally, the nut 15 is tightened to fix the positioning plate 13. Multiple sets of fastening holes and strip-shaped holes can improve the fixing stability of the arc plate 12, thereby facilitating the positioning and assembly of the arc plate 12.

[0025] In order to improve the vibration reduction performance of the pipeline, in this solution, the inner wall of the arc plate 12 is provided with vibration damping strips 16, which can reduce the vibration of the pipeline fastened to the inner wall of the arc plate 12.

[0026] In order to improve the temperature resistance of the vibration damping strip 16, in this solution, the vibration damping strip 16 is made of high and low temperature resistant rubber material, which can be used in high temperature and extremely cold low temperature environments to play a normal vibration damping effect.

[0027] In order to improve the structural strength of the crossbeam 1, in this design, the crossbeam 1 is provided with a reinforcing rib 17 inside, which can improve the structural strength of the crossbeam 1.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A modular pipe rack support skid for easy and quick installation, comprising a crossbeam (1), wherein the crossbeam (1) is provided with a pipe bundle mechanism and a fixing mechanism, characterized in that, The fixing mechanism includes a fixing shaft (2) and a fixing box (3). The fixing box (3) is installed on one side of the crossbeam (1). The fixing shaft (2) passes through the fixing box (3) and the crossbeam (1). A bearing seat (4) is provided between the fixing shaft (2) and the crossbeam (1). Assembly mechanisms are provided at both ends of the fixing shaft (2). A gear (5) is provided between the fixing shaft (2) and the interior of the fixing box (3). A threaded hole is opened on one side of the fixing box (3). A threaded post (6) is provided on the threaded hole. An adjusting bearing (7) is provided at one end of the threaded post (6). A toothed block (8) is provided between the adjusting bearing (7) and the interior of the fixing box (3). The toothed block (8) meshes with the gear (5). There are two fixing mechanisms arranged symmetrically.

2. The modular pipe rack support skid block for easy and rapid installation according to claim 1, characterized in that, The assembly mechanism includes an assembly column (9) and an assembly plate (10). The assembly column (9) is installed at one end of the fixed shaft (2). An adjustment groove is provided at the top of the assembly column (9). An adjustment shaft is provided on the adjustment groove. A connecting frame (11) is provided between the adjustment shaft and the assembly plate (10). An assembly hole is provided on the assembly plate (10).

3. The modular pipe rack support skid block for easy and rapid installation according to claim 1, characterized in that, The tube bundle mechanism includes an arc plate (12), and positioning plates (13) are provided at both ends of the arc plate (12). A fastening mechanism is provided between the positioning plates (13) and the crossbeam (1).

4. The modular pipe rack support skid block for easy and rapid installation according to claim 3, characterized in that, The fastening mechanism includes fastening holes and strip holes. The fastening holes are opened on the positioning plate (13), and the strip holes are opened on the crossbeam (1). A bolt (14) is provided between the fastening holes and the strip holes. A nut (15) is provided on the bolt (14). Multiple sets of fastening holes and strip holes are provided.

5. A modular pipe rack support skid for easy and rapid installation according to claim 3, characterized in that, The inner wall of the arc-shaped plate (12) is provided with vibration damping strips (16).

6. A modular pipe rack support skid for easy and rapid installation according to claim 5, characterized in that, The damping strip (16) is made of high and low temperature resistant rubber.

7. A modular pipe rack support skid for easy and rapid installation according to claim 1, characterized in that, The beam (1) is provided with reinforcing ribs (17) inside.

Images