Low-power-consumption mesh belt type dehumidifying furnace

By using auxiliary material leveling components and auxiliary drying components in the mesh belt dehumidification furnace, the energy consumption problem caused by uneven material distribution was solved, achieving uniform hot air penetration and improved drying efficiency, while reducing total power consumption.

CN224094849UActive Publication Date: 2026-04-07NANJING ZHUO LEI FURNACE SCI & TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

When the material is unevenly laid out, the hot air cannot penetrate evenly, resulting in insufficient or excessive drying in some areas, which increases energy consumption.

Method used

By employing auxiliary material leveling and auxiliary drying components, and adjusting the height of the hollow rollers and injecting hot water, the material is ensured to be evenly spread and moisture evaporation is accelerated, thereby improving drying uniformity and efficiency.

Benefits of technology

This technology enables hot air to penetrate the material layer evenly, reducing additional energy consumption, improving drying efficiency and uniformity, and lowering total power consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-power-consumption mesh belt type moisture removal furnace which comprises a mesh belt type moisture removal furnace body, a feeding conveying belt and a Teflon high-temperature-resistant mesh belt. The auxiliary material uniformizing assembly comprises bearing blocks, a hollow roller, a circular groove and shaft rods, the bearing blocks are movably connected to the two sides of the top of the mesh belt type moisture removal furnace body, the circular groove is formed in the middle of each bearing block in a penetrating mode, the hollow roller is movably connected between the bearing blocks, and the shaft rods are fixedly connected to the two sides of the hollow roller. The height of the hollow roller can be adjusted by moving the bearing block up and down between the first rectangular plate and the second rectangular plate, then adaptive adjustment can be conducted according to the size of materials, and at the moment, the hollow roller rotates with the shaft rod as the axis under the acting force of material movement; therefore, materials on the Teflon high-temperature-resistant mesh belt are evenly spread, energy consumption which needs to be additionally increased due to insufficient local drying is reduced, and use power consumption is indirectly reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of mesh belt dehumidification furnaces, specifically a low-power mesh belt dehumidification furnace. Background Technology

[0002] Mesh belt dehumidification ovens typically use electric heating, converting electrical energy into heat energy via heating wires or heating tubes. The heat is then blown into the air inlet duct by a low-noise, high-pressure fan, forming a hot air circulation. The dehumidification principle is as follows: the material is evenly spread on the mesh belt and moved within the dryer by a transmission device. Hot air flows through the material, causing the moisture in the material to evaporate into water vapor. The water vapor is then discharged from the exhaust vents, thus achieving the purpose of dehumidification and drying.

[0003] In existing technologies, materials are typically spread manually on a flat plate. This process can easily lead to uneven distribution of materials on the conveyor belt, with some areas having thicker material build-up that makes it difficult for hot air to penetrate. To achieve the required drying in these areas, it is necessary to increase the heating temperature or extend the drying time, which increases the power consumption of the heating system. In areas where the material distribution is thinner, over-drying may occur, which also means a waste of energy. Therefore, a new structure is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a low-power mesh belt dehumidification furnace to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model is a low-power mesh belt dehumidification furnace, comprising:

[0006] The main body of the mesh belt dehumidification furnace, the feeding conveyor belt, and the Teflon high-temperature resistant mesh belt are provided. The feeding conveyor belt is provided at one end of the top of the main body of the mesh belt dehumidification furnace, and the Teflon high-temperature resistant mesh belt is movably installed on the top of the main body of the mesh belt dehumidification furnace.

[0007] An auxiliary material leveling component includes a receiving block, a hollow roller, a circular groove, and a shaft. The receiving blocks are movably connected to both sides of the top of the mesh belt dehumidification furnace body. A circular groove is opened through the middle of the receiving block. The hollow roller is movably connected between the receiving blocks. Shafts are fixedly connected to both sides of the hollow roller. The shaft is movably connected in the circular groove.

[0008] Furthermore, the auxiliary material leveling assembly also includes a limiting plate, which is fixedly connected to the side of the shaft.

[0009] Furthermore, the auxiliary material leveling component also includes a first rectangular plate and a second rectangular plate. The first rectangular plate and the second rectangular plate are fixedly connected to the top two sides of the mesh belt dehumidification furnace body, respectively, and a receiving block is movably connected between the first rectangular plate and the second rectangular plate.

[0010] Furthermore, the auxiliary material leveling component also includes a guide groove and a guide strip. The guide groove is formed on the side of the first rectangular plate, the guide strip is fixedly connected to the side of the receiving block, and the guide strip is movably connected in the guide groove.

[0011] Furthermore, the auxiliary material leveling component also includes a threaded groove and an adjusting screw. The threaded groove is formed through the second rectangular plate, and the adjusting screw is movably connected in the threaded groove.

[0012] Furthermore, it also includes an auxiliary drying component, which includes a water channel and a rubber plug. The water channel is opened through the hollow roller, and the rubber plug is movably inserted into the water channel.

[0013] Furthermore, the auxiliary drying assembly also includes an arc-shaped groove and an arc-shaped plate. The arc-shaped groove is opened on the hollow roller, and the arc-shaped plate is movably connected in the arc-shaped groove. The top of the rubber plug is fixedly connected to the arc-shaped plate.

[0014] This utility model has the following beneficial effects:

[0015] This invention allows for height adjustment of the hollow roller by moving the receiving block up and down between the first and second rectangular plates. Tightening the adjusting screw at the threaded groove creates a clamping force on the receiving block, thus fixing the hollow roller after height adjustment. This allows for adaptive adjustment based on material size. Under the force of material movement, the hollow roller rotates around its shaft, evenly spreading the material on the Teflon high-temperature resistant mesh belt. This ensures that hot air penetrates the material layer uniformly, improving drying uniformity and efficiency, reducing additional energy consumption due to insufficient localized drying, and indirectly lowering power consumption.

[0016] Based on the aforementioned beneficial effects, hot water can be injected into the hollow roller in conjunction with the water trough and rubber stopper. The temperature of the hot water is usually higher than the initial temperature of the material. The heat is transferred from the hollow roller to the material, which can increase the temperature of the material and accelerate the evaporation of moisture inside the material. At the same time, the heat on the surface of the hollow roller can also cause the moisture on the surface of the material to vaporize quickly, forming water vapor that is released into the surrounding environment, further promoting the drying process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0019] Figure 2 This is a schematic diagram of the hollow roller connection of this utility model;

[0020] Figure 3 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0021] Figure 4 This is a schematic diagram of the rubber stopper connection of this utility model.

[0022] The attached diagram lists the components represented by each number as follows:

[0023] 101. Main body of mesh belt dehumidification furnace; 102. Feeding conveyor belt; 103. Teflon high-temperature resistant mesh belt;

[0024] 201. Receiving block; 202. Hollow roller; 203. Circular groove; 204. Shaft; 205. Limiting plate; 206. First rectangular plate; 207. Second rectangular plate; 208. Guide groove; 209. Guide strip; 2010. Threaded groove; 2011. Adjusting screw;

[0025] 301. Water channel; 302. Rubber stopper; 303. Arc-shaped groove; 304. Arc-shaped plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0028] Please see Figure 1-4 As shown, this utility model is a low-power mesh belt dehumidification furnace, comprising:

[0029] The mesh belt dehumidification furnace body 101, the feeding conveyor belt 102, and the Teflon high-temperature resistant mesh belt 103 are provided. The feeding conveyor belt 102 is provided at one end of the top of the mesh belt dehumidification furnace body 101, and the Teflon high-temperature resistant mesh belt 103 is movably installed on the top of the mesh belt dehumidification furnace body 101.

[0030] The auxiliary material leveling component includes a receiving block 201, a hollow roller 202, a circular groove 203, and a shaft 204. The receiving blocks 201 are movably connected to both sides of the top of the mesh belt dehumidification furnace body 101. A circular groove 203 is opened through the middle of the receiving block 201. The hollow roller 202 is movably connected between the receiving blocks 201. The shaft 204 is fixedly connected to both sides of the hollow roller 202. The shaft 204 is movably connected in the circular groove 203.

[0031] The main body 101 of the mesh belt dehumidification furnace is model BWD-32-10. The feeding conveyor belt 102 is used to transport materials onto the Teflon high-temperature resistant mesh belt 103. The setting of the receiving block 201 provides a guarantee for the movable connection of the hollow roller 202. The circular groove 203 and the shaft 204 work together to ensure the rotation of the hollow roller 202 under force.

[0032] The auxiliary material leveling component also includes a limiting plate 205, and the limiting plate 205 is fixedly connected to the side of the shaft 204;

[0033] The setting of the limit plate 205 can prevent the hollow roller 202 from swaying left and right.

[0034] The auxiliary material equalization component also includes a first rectangular plate 206 and a second rectangular plate 207. The first rectangular plate 206 and the second rectangular plate 207 are fixedly connected to the top two sides of the mesh belt dehumidification furnace body 101 respectively. A receiving block 201 is movably connected between the first rectangular plate 206 and the second rectangular plate 207.

[0035] The arrangement of the first rectangular plate 206 and the second rectangular plate 207 provides a guarantee for the limited movable connection of the receiving block 201.

[0036] The auxiliary material leveling component also includes a guide groove 208 and a guide strip 209. The guide groove 208 is opened on the side of the first rectangular plate 206, and the guide strip 209 is fixedly connected to the side of the receiving block 201. The guide strip 209 is movably connected in the guide groove 208.

[0037] The guide groove 208 and guide bar 209 work together to ensure the smooth up and down movement of the receiving block 201.

[0038] The auxiliary material leveling component also includes a threaded groove 2010 and an adjusting screw 2011. The threaded groove 2010 is opened through the second rectangular plate 207, and the adjusting screw 2011 is movably connected in the threaded groove 2010.

[0039] The threaded groove 2010 and the adjusting screw 2011 work together to ensure the fixation of the hollow roller 202 after the receiving block 201 drives it to move up and down.

[0040] Working principle: First, the height of the hollow roller 202 is adjusted according to the size of the material to be dehumidified, ensuring that the hollow roller 202 does not excessively compress the single layer of material. The receiving block 201 moves up and down at the first rectangular plate 206 and the second rectangular plate 207. At this time, the guide strip 209 moves up and down along the guide groove 208. When the hollow roller 202 moves to the appropriate height, the adjusting screw 2011 is tightened at the threaded groove 2010. At this time, one end of the adjusting screw 2011 is firmly in contact with the receiving block 201, realizing the fixation of the hollow roller 202 after movement. Then, the material is transferred to one end of the Teflon high-temperature resistant mesh belt 103 by the feeding conveyor belt 102. When the accumulated material moves to the position of the hollow roller 202 through the Teflon high-temperature resistant mesh belt 103, the material is flattened into a single layer at the bottom of the hollow roller 202 before moving. During this process, the mesh belt dehumidification furnace body 101 is in the open state for drying and dehumidifying the material.

[0041] Please see Figure 1-4 As shown, this embodiment, based on the above embodiment, further includes:

[0042] An auxiliary drying assembly includes a water channel 301 and a rubber plug 302. The water channel 301 is opened through the hollow roller 202, and the rubber plug 302 is movably inserted in the water channel 301.

[0043] The water channel 301 provides a guarantee for the addition of hot water to the hollow roller 202, and the rubber stopper 302 is used to seal the water channel 301.

[0044] The auxiliary drying assembly also includes an arc-shaped groove 303 and an arc-shaped plate 304. An arc-shaped groove 303 is opened on the hollow roller 202, and an arc-shaped plate 304 is movably connected in the arc-shaped groove 303. The top of the rubber plug 302 is fixedly connected to the arc-shaped plate 304.

[0045] The arc-shaped slot 303 and the arc-shaped plate 304 work together to facilitate the user to remove and insert the rubber plug 302. At the same time, the shape of the arc-shaped plate 304 can fit the shape of the hollow roller 202 to avoid affecting its normal use.

[0046] Working principle: Hot water is added to the hollow roller 202 through the water channel 301, and then the arc plate 304 is clamped in the arc groove 303. At this time, the rubber plug 302 is inserted into the water channel 301.

[0047] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A low-power mesh belt dehumidification furnace, characterized in that, include: The mesh belt dehumidification furnace body (101), the feeding conveyor belt (102), and the Teflon high-temperature resistant mesh belt (103) are provided at one end of the top of the mesh belt dehumidification furnace body (101), and the Teflon high-temperature resistant mesh belt (103) is movably installed on the top of the mesh belt dehumidification furnace body (101). An auxiliary material leveling component is provided, comprising a receiving block (201), a hollow roller (202), a circular groove (203), and a shaft (204). The receiving blocks (201) are movably connected to both sides of the top of the mesh belt dehumidification furnace body (101). A circular groove (203) is opened through the middle of the receiving block (201). The hollow roller (202) is movably connected between the receiving blocks (201). The shaft (204) is fixedly connected to both sides of the hollow roller (202). The shaft (204) is movably connected in the circular groove (203).

2. The low-power mesh belt dehumidification furnace according to claim 1, characterized in that: The auxiliary material leveling assembly also includes a limiting plate (205), and the limiting plate (205) is fixedly connected to the side of the shaft (204).

3. The low-power mesh belt dehumidification furnace according to claim 1, characterized in that: The auxiliary material leveling component also includes a first rectangular plate (206) and a second rectangular plate (207). The first rectangular plate (206) and the second rectangular plate (207) are fixedly connected to the top two sides of the mesh belt dehumidification furnace body (101), respectively. A receiving block (201) is movably connected between the first rectangular plate (206) and the second rectangular plate (207).

4. A low-power mesh belt dehumidification furnace according to claim 3, characterized in that: The auxiliary material leveling component also includes a guide groove (208) and a guide strip (209). The guide groove (208) is opened on the side of the first rectangular plate (206), and the guide strip (209) is fixedly connected to the side of the receiving block (201). The guide strip (209) is movably connected in the guide groove (208).

5. A low-power mesh belt dehumidification furnace according to claim 3, characterized in that: The auxiliary material leveling component also includes a threaded groove (2010) and an adjusting screw (2011). The threaded groove (2010) is formed through the second rectangular plate (207), and the adjusting screw (2011) is movably connected in the threaded groove (2010).

6. The low-power mesh belt dehumidification furnace according to claim 1, characterized in that: It also includes an auxiliary drying component, which includes a water channel (301) and a rubber plug (302). The water channel (301) is opened through the hollow roller (202), and the rubber plug (302) is movably inserted into the water channel (301).

7. A low-power mesh belt dehumidification furnace according to claim 6, characterized in that: The auxiliary drying assembly also includes an arc-shaped groove (303) and an arc-shaped plate (304). The arc-shaped groove (303) is opened on the hollow roller (202), and the arc-shaped plate (304) is movably connected in the arc-shaped groove (303). The top of the rubber plug (302) is fixedly connected to the arc-shaped plate (304).