High-voltage porcelain insulator

The installation and replacement process of high-voltage porcelain insulators is simplified by using a snap-fit ​​bracket and bevel gear structure, which solves the problem of complicated bolt fixing in the existing technology, improves the efficiency of disassembly and assembly and connection and fixing, and reduces the difficulty of high-altitude operations.

CN224096484UActive Publication Date: 2026-04-07PINGXIANG HIGH CLASS INSULATOR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The existing high-voltage porcelain insulators require fixing with bolts around the perimeter during installation, which makes the installation and replacement process complicated and increases the difficulty of working at heights.

Method used

The system employs a snap-fit ​​bracket and bevel gear structure. The insulator body is fixed by a pre-installed plate, and the bevel gear drives the threaded rod to rotate, enabling the snap-fit ​​rod to slide, thus simplifying the disassembly and installation process. When connecting with wire clamps, a limit bracket and a two-way screw rod structure are used to simplify the connection steps.

Benefits of technology

It improves the efficiency of insulator body disassembly and assembly, as well as connection and fixing, reduces the difficulty of high-altitude operations, and simplifies the installation and replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulators, and discloses a high-voltage porcelain insulator, which comprises an insulator main body, the lower end of the insulator main body is fixedly connected with a buckle frame, the lower end of the buckle frame is provided with a preassembled plate, the upper end of the preassembled plate is fixedly connected with a mounting frame, the two sides of the upper end of the mounting frame are provided with buckle grooves, and the buckle grooves are fixedly connected with the preassembled plate. Two buckle grooves are formed in the upper end of the mounting frame, the interiors of the two buckle grooves are connected with the two ends of the buckle frame in an inserted mode respectively, a movable groove is formed in the middle of the upper end of the mounting frame, buckle rods are slidably connected to the two sides of the interior of the movable groove, hole grooves are formed in the two sides of the buckle frame, and one ends of the two buckle rods are connected with the interiors of the two hole grooves in an inserted mode respectively. According to the utility model, when the insulator main body needs to be replaced, the disassembly work of the insulator main body is more convenient, the installation stability is ensured, the installation and replacement work is more convenient, and the disassembly and assembly efficiency of the insulator main body is improved.
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Description

Technical Field

[0001] This utility model relates to the field of insulator technology, and in particular to a high-voltage porcelain insulator. Background Technology

[0002] High-voltage ceramic insulators are devices installed between conductors at different potentials or between a conductor and a component at ground potential. They can withstand voltage and mechanical stress and are a special type of insulation control that plays an important role in overhead transmission lines.

[0003] A search revealed that Chinese Patent Publication No. CN220155295U discloses a ceramic composite post insulator, comprising skirts, connectors, and clamps. The skirts are connected by the connectors to form the post insulator. An integrally formed connecting rod on the connector is inserted into an integrally formed connecting post at the bottom of the skirt. The connector is fixedly connected to a groove on the skirt by bolts. A clamp is placed on the upper part of the post insulator. This device utilizes the combination of skirts and connectors to form the post insulator. The combination of the post insulator facilitates flexible assembly according to actual needs, thereby meeting the requirements of insulators of different lengths. This flexible assembly improves ease of use. The structure is simple, the assembly operation is simple and convenient, and it is easy to flexibly adapt to the size adjustment requirements, thus expanding the applicability of the post insulator.

[0004] However, in the existing technology, high-voltage porcelain insulators are usually installed and fixed by fastening bolts around the bottom mounting plate. When the high-voltage porcelain insulator fails and needs to be replaced, the bolts around the plate need to be plugged in, which is a complicated process and increases the difficulty of high-altitude operations. A solution is proposed to solve the problems mentioned in the background technology. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a high-voltage porcelain insulator, which aims to improve the problem that high-voltage porcelain insulators are usually installed and fixed by fastening bolts around the bottom mounting plate. When the high-voltage porcelain insulator fails and needs to be replaced, the bolts around the four sides need to be plugged in, which is a complicated process and increases the difficulty of high-altitude operations.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: It includes an insulator body, with a snap-fit ​​frame fixedly connected to the lower end of the insulator body. A pre-installed plate is provided at the lower end of the snap-fit ​​frame, and an mounting frame is fixedly connected to the upper end of the pre-installed plate. Snap-fit ​​grooves are provided on both sides of the upper end of the mounting frame, and the interiors of the two snap-fit ​​grooves are respectively inserted into the two ends of the snap-fit ​​frame. A movable groove is provided in the middle of the upper end of the mounting frame, and snap-fit ​​rods are slidably connected to both sides of the movable groove. Holes are provided on both sides of the snap-fit ​​frame, and one end of each snap-fit ​​rod is inserted into the interior of one of the two holes. Threaded rods are rotatably connected to both sides of the movable groove, and the outer surfaces of the two threaded rods are threadedly connected to the interiors of the two snap-fit ​​rods. A first bevel gear is fixedly connected to one end of each threaded rod. A second bevel gear is rotatably connected to one side of the movable groove, and the outer surfaces of the two first bevel gears mesh with the outer surface of the second bevel gear. A knob is fixedly connected to one side of the second bevel gear, penetrating one side of the mounting frame.

[0007] As a further description of the above technical solution: Before installing the insulator body, its pre-installation plate can be fixed first, and then the insulator body can be installed on the pre-installation plate. If the insulator body fails and needs to be replaced, the No. 1 knob on the side of the mounting bracket can be turned to drive the No. 2 bevel gear to rotate. The rotating No. 2 bevel gear can drive the No. 1 bevel gear to rotate. At this time, the threaded rod fixedly connected to it can rotate accordingly, and after rotation, it drives the snap rod connected to it to move, causing the snap rod to slide into the movable groove and its end to be pulled out from the holes and slots on both sides of the snap bracket. Then the insulator body can be removed from the mounting bracket. When installing a new insulator body, the above operation can be repeated in reverse.

[0008] Preferably, a first clamp is fixedly connected to the upper end of the insulator body, and a second clamp is provided at the upper end of the first clamp.

[0009] As a further description of the above technical solution: the No. 1 clamp and the No. 2 clamp can be connected and fixed together.

[0010] Preferably, a No. 1 connecting plate is fixedly connected to both sides of the No. 1 clamp, and a No. 2 connecting plate is fixedly connected to both sides of the No. 2 clamp.

[0011] As a further description of the above technical solution: the No. 1 connecting plate and the No. 2 connecting plate can be connected to the No. 1 clamp and the No. 2 clamp after they are connected and fixed to each other.

[0012] Preferably, a connecting rod is slidably connected to the middle of each of the two second connecting plates, and a pressing plate is fixedly connected to the upper end of each of the two connecting rods.

[0013] As a further description of the above technical solution: pressing down the pressing plate can drive the connecting rod to slide in the middle of the second connecting plate.

[0014] Preferably, the lower ends of both pressing plates are rotatably connected to rotating rings, the lower ends of both rotating rings are fixedly connected to springs, and the lower ends of the two springs are respectively fixedly connected to the upper ends of the two second connecting plates.

[0015] As a further description of the above technical solution: the rotating ring can rotate below the pressing plate, and the pressing plate can drive the rotating ring to compress the spring after pressing down.

[0016] Preferably, each of the two connecting plates has a mounting groove in the middle, and the lower ends of the two connecting rods are fixedly connected to a limit frame.

[0017] As a further description of the above technical solution: the limiting bracket can be inserted into the mounting slot after the first connecting plate and the second connecting plate are aligned with each other.

[0018] Preferably, a sliding rod is fixedly connected to one side of the lower end of each of the two connecting plates, and a fixing plate is slidably connected to both sides of the outer surface of each of the two sliding rods.

[0019] As a further description of the above technical solution: one end of the fixed plate can slide on the slide rod.

[0020] Preferably, the other side of the lower end of each of the two No. 1 connecting plates is rotatably connected to a bidirectional lead screw, the outer surface of each of the two bidirectional lead screws is threaded to one end of each of the four fixed plates, and a No. 2 knob is fixedly connected to one end of each of the two bidirectional lead screws.

[0021] As a further description of the above technical solution: Rotating the second knob drives the bidirectional lead screw to rotate, and the rotating bidirectional lead screw can drive the fixing plates to come together and clamp and fix the two sides of the limit frame.

[0022] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0023] 1. In this utility model, before installing the insulator body, a pre-installation plate can be fixed first, and then the insulator body can be installed on the pre-installation plate. When the insulator body needs to be replaced due to failure, the first knob on the side of the mounting bracket can be turned to drive the second bevel gear to rotate. The rotating second bevel gear can drive the first bevel gear to rotate, and the threaded rod fixedly connected to it can rotate accordingly. After rotation, it drives the snap-fit ​​rod connected to it to move, causing the snap-fit ​​rod to slide into the movable groove and its end to be pulled out from the holes on both sides of the snap-fit ​​bracket. Then the insulator body can be removed from the mounting bracket. When installing a new insulator body, the above operation can be repeated in reverse. This method makes the disassembly of the insulator body more convenient when it needs to be replaced. It ensures the stability of the installation and makes the installation and replacement work more convenient, improving the efficiency of the insulator body disassembly and assembly.

[0024] 2. In this utility model, when connecting the No. 1 and No. 2 wire clamps, the No. 2 connecting plates on both sides of the No. 2 wire clamp and the No. 1 connecting plates on both sides of the No. 1 wire clamp can be aligned with each other. Then, the limiting bracket under the No. 2 connecting plate will enter the mounting groove in the middle of the No. 1 connecting plate. Then, the pressing plate is pressed down to make the limiting bracket completely pass through the mounting groove. Then, the limiting bracket is rotated 90 degrees so that its two ends are locked under the No. 1 connecting plate. Then, the No. 2 knob is rotated to drive the bidirectional screw to rotate. The rotating bidirectional screw can drive the fixing plates to come together and clamp and fix the two sides of the limiting bracket. At this time, the connection work of the No. 1 and No. 2 wire clamps can be completed. This method makes the steps of connecting the No. 1 and No. 2 wire clamps simpler and more convenient, improves the connection and fixing efficiency of the No. 1 and No. 2 wire clamps, and reduces the difficulty of working at heights. Attached Figure Description

[0025] Figure 1 This is a perspective view of a high-voltage porcelain insulator proposed in this utility model;

[0026] Figure 2 This is a three-dimensional structural diagram of the mounting bracket portion in a high-voltage porcelain insulator proposed in this utility model;

[0027] Figure 3 This is a three-dimensional structural diagram of the clip frame part in a high-voltage porcelain insulator proposed in this utility model;

[0028] Figure 4 This is a three-dimensional structural diagram of the No. 1 and No. 2 clamps in a high-voltage porcelain insulator proposed in this utility model.

[0029] Figure 5 This is a three-dimensional structural diagram of the No. 1 and No. 2 connecting plates in a high-voltage porcelain insulator proposed in this utility model.

[0030] Figure 6 This is a three-dimensional cross-sectional view of the pressing plate and rotating ring portion of a high-voltage porcelain insulator proposed in this utility model.

[0031] Legend:

[0032] 1. Insulator body; 2. No. 1 clamp; 3. No. 2 clamp; 4. Clip bracket; 5. Mounting bracket; 6. Pre-installation plate; 7. No. 1 knob; 8. Movable slot; 9. Clip rod; 10. Clip groove; 11. No. 2 bevel gear; 12. No. 1 bevel gear; 13. Threaded rod; 14. Hole slot; 15. Bidirectional screw; 16. No. 2 knob; 17. No. 2 connecting plate; 18. No. 1 connecting plate; 19. Fixing plate; 20. Slide rod; 21. Connecting rod; 22. Mounting slot; 23. Pressing plate; 24. Rotating ring; 25. Spring; 26. Limiting bracket. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1 to 3 As shown, one embodiment of this utility model includes an insulator body 1. A clip frame 4 is fixedly connected to the lower end of the insulator body 1. A pre-installed plate 6 is provided at the lower end of the clip frame 4. A mounting frame 5 is fixedly connected to the upper end of the pre-installed plate 6. Clip grooves 10 are provided on both sides of the upper end of the mounting frame 5. The interiors of the two clip grooves 10 are respectively inserted into the two ends of the clip frame 4. A movable groove 8 is provided in the middle of the upper end of the mounting frame 5. Clip rods 9 are slidably connected to both sides of the movable groove 8. Holes 14 are provided on both sides of the clip frame 4. Two clips... One end of the latch 9 is inserted into the interior of the two slots 14 respectively. Threaded rods 13 are rotatably connected to both sides of the interior of the movable slot 8. The outer surfaces of the two threaded rods 13 are threadedly connected to the interior of the two latch rods 9 respectively. One end of each threaded rod 13 is fixedly connected to a first bevel gear 12. A second bevel gear 11 is rotatably connected to one side of the interior of the movable slot 8. The outer surfaces of the two first bevel gears 12 mesh with the outer surfaces of the second bevel gear 11 respectively. A first knob 7 is fixedly connected to one side of the second bevel gear 11 through one side of the mounting bracket 5.

[0035] In this embodiment, before installing the insulator body 1, the pre-installation plate 6 can be fixed first, and then the insulator body 1 can be installed on the pre-installation plate 6. When the insulator body 1 fails and needs to be replaced, the first knob 7 on the side of the mounting bracket 5 can be turned to drive the second bevel gear 11 to rotate. The rotating second bevel gear 11 can drive the first bevel gear 12 to rotate. At this time, the threaded rod 13 fixedly connected to it can rotate accordingly, and after rotation, it drives the locking rod 9 threadedly connected to it to move, causing the locking rod 9 to slide into the movable groove 8 and its end to be pulled out from the holes 14 on both sides of the locking bracket 4. Then the insulator body 1 can be removed from the mounting bracket 5. When installing a new insulator body 1, the above operation can be repeated in reverse. This method makes the disassembly of the insulator body 1 more convenient when it needs to be replaced. It ensures the stability of the installation and makes the installation and replacement work more convenient, improving the efficiency of the disassembly and assembly of the insulator body 1.

[0036] Example 2, as Figure 1 , Figure 4 , Figure 5 and Figure 6 As shown, a first clamp 2 is fixedly connected to the upper end of the insulator body 1. A second clamp 3 is installed above the first clamp 2. A first connecting plate 18 is fixedly connected to both sides of the first clamp 2. A second connecting plate 17 is fixedly connected to both sides of the second clamp 3. A connecting rod 21 is slidably connected to the middle of each of the two second connecting plates 17. A pressing plate 23 is fixedly connected to the upper end of each of the two connecting rods 21. A rotating ring 24 is rotatably connected to the lower end of each of the two pressing plates 23. A spring 25 is fixedly connected to the lower end of each of the two rotating rings 24. The lower ends of the two springs 25 are respectively connected to the two second connecting plates 28. The upper end of the first connecting plate 17 is fixedly connected. The middle of the two first connecting plates 18 is provided with mounting grooves 22. The lower ends of the two connecting rods 21 are fixedly connected with limit brackets 26. The lower end of the two first connecting plates 18 is fixedly connected with a slide rod 20 on one side. The two sides of the outer surface of the two slide rods 20 are slidably connected with fixing plates 19. The other side of the lower end of the two first connecting plates 18 is rotatably connected with a double-acting screw 15. The outer surface of the two double-acting screws 15 is threaded to one end of the four fixing plates 19 respectively. The two double-acting screws 15 are fixedly connected with a second knob 16 on one end.

[0037] In this embodiment, when connecting the No. 1 clamp 2 and the No. 2 clamp 3, the No. 2 connecting plates 17 on both sides of the No. 2 clamp 3 and the No. 1 connecting plates 18 on both sides of the No. 1 clamp 2 can be aligned with each other. Then, the limiting bracket 26 under the No. 2 connecting plate 17 will enter the mounting groove 22 in the middle of the No. 1 connecting plate 18. Then, the pressing plate 23 is pressed down to make the limiting bracket 26 completely pass through the mounting groove 22. Then, the limiting bracket 26 is rotated 90 degrees so that both ends of the limiting bracket 26 are locked into the No. 1 connecting plate. Below 18, the double-acting screw 15 is rotated by turning the second knob 16. The rotating double-acting screw 15 can cause the fixing plates 19 to come together and clamp and fix the two sides of the limiting frame 26. At this time, the connection between the first clamp 2 and the second clamp 3 can be completed. This method makes the connection between the first clamp 2 and the second clamp 3 simpler and more convenient, improves the connection and fixing efficiency of the first clamp 2 and the second clamp 3, and reduces the difficulty of working at height.

[0038] Working Principle: Before installing the insulator body 1, its pre-installation plate 6 can be fixed first. Then, the insulator body 1 can be installed on the pre-installation plate 6. When the insulator body 1 needs to be replaced due to failure, the first knob 7 on the side of the mounting bracket 5 can be turned to rotate the second bevel gear 11. The rotating second bevel gear 11 can drive the first bevel gear 12 to rotate. At this time, the threaded rod 13 fixedly connected to it can rotate accordingly. After rotation, it drives the locking rod 9 threadedly connected to it to move, causing the locking rod 9 to slide into the movable groove 8 and its end to be pulled out from the holes 14 on both sides of the locking bracket 4. Then, the insulator body 1 can be removed from the mounting bracket 5. When installing a new insulator body 1, the above operation can be repeated in reverse. This method makes the disassembly of the insulator body 1 more convenient when it needs to be replaced, ensuring the stability of the installation and making the installation and replacement work more convenient. To improve the efficiency of insulator body 1 assembly and disassembly, when connecting clamp 2 and clamp 3, the No. 2 connecting plates 17 on both sides of clamp 3 and the No. 1 connecting plates 18 on both sides of clamp 2 can be aligned. Then, the limiting bracket 26 below the No. 2 connecting plate 17 will enter the mounting groove 22 in the middle of the No. 1 connecting plate 18. Next, the pressing plate 23 is pressed down to ensure the limiting bracket 26 completely passes through the mounting groove 22. Then, the limiting bracket 26 is rotated 90 degrees so that both ends of the limiting bracket 26 are locked together. Below the connecting plate 18, the double-acting screw 15 is rotated by turning the second knob 16. The rotating double-acting screw 15 can cause the fixing plates 19 to come together and clamp and fix the two sides of the limiting frame 26. At this time, the connection work of the first wire clamp 2 and the second wire clamp 3 can be completed. This method makes the connection work of the first wire clamp 2 and the second wire clamp 3 simpler and more convenient, improves the connection and fixing efficiency of the first wire clamp 2 and the second wire clamp 3, and reduces the difficulty of working at height.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-voltage porcelain insulator, comprising an insulator body (1), characterized in that: A snap-fit ​​bracket (4) is fixedly connected to the lower end of the insulator body (1). A pre-installation plate (6) is provided at the lower end of the snap-fit ​​bracket (4). An installation bracket (5) is fixedly connected to the upper end of the pre-installation plate (6). Snap-fit ​​grooves (10) are provided on both sides of the upper end of the installation bracket (5). The interiors of the two snap-fit ​​grooves (10) are respectively inserted into the two ends of the snap-fit ​​bracket (4). A movable groove (8) is provided in the middle of the upper end of the installation bracket (5). Snap-fit ​​rods (9) are slidably connected to both sides of the movable groove (8). Holes (14) are provided on both sides of the snap-fit ​​bracket (4). One end of each of the two snap-fit ​​rods (9) is respectively connected to two… The inner insertion of the slot (14) is provided. Both sides of the movable slot (8) are rotatably connected to threaded rods (13). The outer surfaces of the two threaded rods (13) are respectively threaded to the inner threads of the two snap rods (9). One end of each of the two threaded rods (13) is fixedly connected to a first bevel gear (12). One side of the movable slot (8) is rotatably connected to a second bevel gear (11). The outer surfaces of the two first bevel gears (12) respectively mesh with the outer surface of the second bevel gear (11). One side of the second bevel gear (11) passes through one side of the mounting bracket (5) and is fixedly connected to a first knob (7).

2. A high-voltage porcelain insulator according to claim 1, characterized in that: The upper end of the insulator body (1) is fixedly connected to a No. 1 clamp (2), and the upper end of the No. 1 clamp (2) is provided with a No. 2 clamp (3).

3. A high-voltage porcelain insulator according to claim 2, characterized in that: Both sides of the No. 1 clamp (2) are fixedly connected to the No. 1 connecting plate (18), and both sides of the No. 2 clamp (3) are fixedly connected to the No. 2 connecting plate (17).

4. A high-voltage porcelain insulator according to claim 3, characterized in that: A connecting rod (21) is slidably connected to the middle of each of the two connecting plates (17), and a pressing plate (23) is fixedly connected to the upper end of each of the two connecting rods (21).

5. A high-voltage porcelain insulator according to claim 4, characterized in that: The lower ends of the two pressing plates (23) are rotatably connected to rotating rings (24), and the lower ends of the two rotating rings (24) are fixedly connected to springs (25). The lower ends of the two springs (25) are respectively fixedly connected to the upper ends of the two second connecting plates (17).

6. A high-voltage porcelain insulator according to claim 4, characterized in that: The two No. 1 connecting plates (18) are provided with mounting grooves (22) in the middle, and the lower ends of the two connecting rods (21) are fixedly connected to limit frames (26).

7. A high-voltage porcelain insulator according to claim 6, characterized in that: Each of the two No. 1 connecting plates (18) has a slide rod (20) fixedly connected to one side of its lower end, and a fixed plate (19) is slidably connected to both sides of the outer surface of the two slide rods (20).

8. A high-voltage porcelain insulator according to claim 7, characterized in that: Two bidirectional lead screws (15) are rotatably connected to the other side of the lower end of the two connecting plates (18). The outer surfaces of the two bidirectional lead screws (15) are threaded to one end of the four fixing plates (19). A second knob (16) is fixedly connected to one end of each of the two bidirectional lead screws (15).

Citation Information

Patent Citations

  • Ceramic composite post insulator

    CN220155295U