Air pressure demolding support for machining magnetic ring assembly

By using a combination of hydraulic lifting rods and synchronous pneumatic rods with a vacuum pumping and inflation mechanism based on an elastic heat-resistant airbag, the problem of injection molded parts sticking was solved, and stable demolding of the magnetic ring assembly was achieved, thus avoiding damage to the magnetic ring.

CN224096540UActive Publication Date: 2026-04-07SUZHOU ZHONGSUDA ELECTRONIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In the existing technology, injection molded parts are prone to sticking to the inner walls of the upper and lower molds, making them difficult to separate effectively and causing damage to the magnetic ring.

Method used

The system employs a hydraulic lifting rod and a synchronous pneumatic rod in conjunction with an elastic heat-resistant airbag. Through vacuum extraction and inflation mechanisms, it achieves a tight connection and demolding between the upper and lower molds. The expansion and contraction of the elastic heat-resistant airbag is used to lift and demold the injection molded part.

Benefits of technology

It effectively prevents the injection molded parts from sticking together, ensures that the magnetic ring is not damaged during demolding, and improves the stability and efficiency of demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air pressure demoulding support for processing a magnetic ring component, which belongs to the technical field of magnetic ring moulds and comprises a supporting seat, a placing cavity arranged in the middle of the supporting seat, a lower mould arranged at the top of the inner wall of the placing cavity, guide rods arranged on two sides of the top of the supporting seat, a top plate arranged at the tops of the guide rods, and hydraulic lifting rods fixedly mounted on two sides of the bottom of the top plate. A synchronous pneumatic rod is arranged at the bottom of the inner wall of the containing cavity, a supporting frame is fixedly connected to the top of the synchronous pneumatic rod, a supporting ejector rod is arranged at the top of the supporting frame, movable holes are formed in the four corners of the bottom of the inner wall of the lower mold, and the supporting ejector rod is movably connected into the movable holes. According to the air pressure demolding support for machining the magnetic ring assembly, the electromagnetic air escape valve is opened, so that the negative-pressure elastic heat-resisting air bag is inflated and expanded, a magnetic ring injection molding part in an upper mold is jacked up for demolding, and the magnetic ring injection molding part is prevented from being adhered to the inner wall of the upper mold.
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Description

Technical Field

[0001] This utility model belongs to the field of magnetic ring mold technology, specifically relating to a pneumatic demolding bracket for processing magnetic ring components. Background Technology

[0002] Existing magnetic ring demolding methods are generally manual, which can easily damage the magnetic ring. Among them, the "Automatic Demolding Magnetic Ring Pressing Mold" disclosed in application number "CN202121126091.5" is an increasingly mature technology. The operation of the drive mechanism drives the ejector mechanism to move up and down. When the ejector mechanism moves upward, it pushes the pressed magnetic ring upward, so that the magnetic ring is separated from the mold body and completes the automatic demolding. It will not cause uneven force on the magnetic ring and damage to the magnetic ring. However, this device still has the following defects: In actual use, the above device can only lift the magnetic ring, and the injection molded part will stick to the inner wall of the upper mold and the lower mold, and cannot effectively separate the injection molded part from the upper mold and the lower mold. Utility Model Content

[0003] The purpose of this utility model is to provide a pneumatic demolding bracket for processing magnetic ring components, which aims to solve the problem in the prior art that injection molded parts will stick to the inner walls of the upper and lower molds and cannot be effectively separated from the upper and lower molds.

[0004] To achieve the above objectives, this utility model provides the following technical solution: It includes a support base, a placement cavity in the center of the support base, a lower mold on the top of the inner wall of the placement cavity, guide rods on both sides of the top of the support base, a top plate on the top of the guide rods, hydraulic lifting rods fixedly installed on both sides of the bottom of the top plate, an upper mold at the bottom of the hydraulic lifting rods, an injection pipe connected to the top of the upper mold, a synchronous pneumatic rod at the bottom of the inner wall of the placement cavity, a support frame fixedly connected to the top of the synchronous pneumatic rod, a support rod on the top of the support frame, movable holes at the four corners of the bottom of the inner wall of the lower mold, the support rod movably connected to the movable holes, and a tray on the top of the support rod.

[0005] In an embodiment of the pneumatic demolding bracket for processing magnetic ring components according to this utility model, guide grooves are provided on both sides of the upper mold, and the guide rod is slidably connected in the guide groove.

[0006] In this solution, when the hydraulic lifting rod moves the upper mold, it moves along the outer wall of the guide rod through the guide groove to guide the movement direction of the upper mold and improve the stability of the upper mold movement.

[0007] In an embodiment of the pneumatic demolding bracket for processing magnetic ring components according to this utility model, a heat-insulating sealing gasket is provided at the bottom of the inner wall of the movable hole.

[0008] In this design, when the support rod moves within the movable hole, leakage of the injection molding material is prevented by a heat-insulating sealing gasket.

[0009] In an embodiment of the pneumatic demolding bracket for processing magnetic ring components according to this utility model, positioning posts are provided at the four corners of the bottom of the upper mold, and positioning holes are provided at the four corners of the top of the lower mold. The positioning posts and positioning holes are interlocked.

[0010] In this design, after the upper and lower molds are connected, the positioning pins are inserted into the positioning holes to improve the tightness of the connection between the upper and lower molds.

[0011] In an embodiment of the pneumatic demolding bracket for processing magnetic ring components according to this utility model, a receiving cavity is provided at the top of the inner wall of the upper mold, and an elastic heat-resistant airbag is provided in the receiving cavity. A micro vacuum pump is provided on one side of the upper mold, and the pumping end of the micro vacuum pump passes through one side of the support base and is sealed and connected to the elastic heat-resistant airbag.

[0012] In this solution, before the upper mold closes for injection molding, a miniature vacuum pump evacuates the air from the elastic heat-resistant airbag. The elastic heat-resistant airbag adheres to the inner wall of the cavity. After the upper and lower molds are combined for injection molding, the elastic heat-resistant airbag is inflated to lift the magnetic ring injection molded part in the upper mold for demolding, thus avoiding adhesion.

[0013] In an embodiment of the pneumatic demolding bracket for processing magnetic ring components according to this utility model, an air inlet pipe is provided on the other side of the upper mold. One end of the air inlet pipe is sealed and connected to one side of the elastic heat-resistant airbag, and the other end of the air inlet pipe is connected to an electromagnetic vent valve.

[0014] In this design, after injection molding is completed, the electromagnetic vent valve opens, causing the negative pressure elastic heat-resistant airbag to inflate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] The air in the elastic heat-resistant airbag is evacuated by a miniature vacuum pump. The airbag fits against the inner wall of the cavity. After the upper and lower molds are aligned, the positioning pin is inserted into the positioning hole to improve the tightness of the connection between the upper and lower molds. At this time, the injection tube performs injection molding. After injection molding is completed, the upper mold is raised. At this time, the electromagnetic vent valve is opened, which inflates the negative pressure elastic heat-resistant airbag and lifts the magnetic ring injection part in the upper mold for demolding, preventing it from sticking to the inner wall of the upper mold. At the same time, the pneumatic rod lifts the support frame, and the support rod in the movable hole lifts the tray, lifting the magnetic ring and demolding the magnetic ring in the lower mold. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is one of the structural schematic diagrams of this utility model;

[0020] Figure 3 This is a schematic diagram of the lower mold structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the upper mold structure of this utility model.

[0022] In the diagram: 1. Support base; 2. Placement cavity; 3. Lower mold; 4. Guide rod; 5. Top plate; 6. Hydraulic lifting rod; 7. Upper mold; 71. Guide groove; 8. Injection tube; 9. Synchronous pneumatic rod; 10. Support frame; 11. Support top rod; 12. Movable hole; 13. Tray; 14. Heat insulation sealing gasket; 15. Positioning pin; 16. Positioning hole; 17. Receiving cavity; 18. Elastic heat-resistant airbag; 19. Miniature vacuum pump; 20. Air inlet pipe; 21. Electromagnetic vent valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides the following technical solution: a pneumatic demolding bracket for processing magnetic ring components, including a support base 1, a placement cavity 2 in the middle of the support base 1, a lower mold 3 on the top of the inner wall of the placement cavity 2, guide rods 4 on both sides of the top of the support base 1, a top plate 5 on the top of the guide rods 4, hydraulic lifting rods 6 fixedly installed on both sides of the bottom of the top plate 5, an upper mold 7 on the bottom of the hydraulic lifting rods 6, an injection pipe 8 connected to the top of the upper mold 7, a synchronous pneumatic rod 9 on the bottom of the inner wall of the placement cavity 2, a support frame 10 fixedly connected to the top of the synchronous pneumatic rod 9, a support rod 11 on the top of the support frame 10, movable holes 12 at the four corners of the bottom of the inner wall of the lower mold 3, the support rod 11 being movably connected to the movable holes 12, and a tray 13 on the top of the support rod 11.

[0025] In a specific embodiment of a pneumatic demolding bracket for processing a magnetic ring assembly, please refer to... Figure 1 The upper mold 7 has guide grooves 71 on both sides, and the guide rod 4 is slidably connected in the guide grooves 71.

[0026] Please see Figure 1 When the hydraulic lifting rod 6 moves the upper mold 7, it moves along the outer wall of the guide rod 4 through the guide groove 71, guiding the movement direction of the upper mold 7 and improving the movement stability of the upper mold 7.

[0027] In a specific embodiment of a pneumatic demolding bracket for processing a magnetic ring assembly, please refer to... Figure 3 The bottom of the inner wall of the movable hole 12 is provided with a heat-insulating sealing gasket 14.

[0028] Please see Figure 3 When the support rod 11 moves within the movable hole 12, the heat-insulating sealing gasket 14 prevents leakage of the injection molding material.

[0029] In a specific embodiment of a pneumatic demolding bracket for processing a magnetic ring assembly, please refer to... Figure 1 The upper mold 7 has positioning posts 15 at the four corners of its bottom, and the lower mold 3 has positioning holes 16 at the four corners of its top. The positioning posts 15 and the positioning holes 16 are interlocked.

[0030] Please see Figure 1 After the upper mold 7 and the lower mold 3 are connected, the positioning pin 15 is inserted into the positioning hole 16 to improve the tightness of the connection between the upper mold 7 and the lower mold 3.

[0031] In a specific embodiment of a pneumatic demolding bracket for processing a magnetic ring assembly, please refer to... Figure 4 The upper mold 7 has a receiving cavity 17 on the top of its inner wall. The receiving cavity 17 contains an elastic heat-resistant airbag 18. A micro vacuum pump 19 is provided on one side of the upper mold 7. The pumping end of the micro vacuum pump 19 passes through one side of the support seat 1 and is sealed and connected to the elastic heat-resistant airbag 18.

[0032] Please see Figure 4 Before the upper mold 7 closes for injection molding, the micro vacuum pump 19 evacuates the air from the elastic heat-resistant airbag 18. The elastic heat-resistant airbag 18 fits against the inner wall of the receiving cavity 17. After the upper mold 7 and the lower mold 3 are combined for injection molding, the elastic heat-resistant airbag 18 is inflated to lift the magnetic ring injection molded part in the upper mold 7 for demolding, thus avoiding adhesion.

[0033] In a specific embodiment of a pneumatic demolding bracket for processing a magnetic ring assembly, please refer to... Figure 4 The upper mold 7 has an air inlet pipe 20 on the other side. One end of the air inlet pipe 20 is sealed and connected to one side of the elastic heat-resistant airbag 18, and the other end of the air inlet pipe 20 is connected to an electromagnetic vent valve 21.

[0034] Please see Figure 4After injection molding is completed, the electromagnetic vent valve 21 opens, causing the negative pressure elastic heat-resistant airbag 18 to inflate.

[0035] This utility model provides a pneumatic demolding bracket for processing magnetic ring components. The specific usage is as follows: a miniature vacuum pump 19 evacuates the air from the elastic heat-resistant airbag 18. The elastic heat-resistant airbag 18 fits against the inner wall of the receiving cavity 17. After the upper mold 7 and lower mold 3 are connected, the positioning pin 15 is inserted into the positioning hole 16 to improve the tightness of the connection between the upper mold 7 and lower mold 3. At this time, the injection tube 8 performs injection molding. After injection molding is completed, the upper mold 7 is raised. At this time, the electromagnetic vent valve 21 opens, causing the negative pressure elastic heat-resistant airbag 18 to inflate and expand, lifting the magnetic ring injection molded part in the upper mold 7 for demolding, preventing it from sticking to the inner wall of the upper mold 7. At this time, the synchronous pneumatic rod 9 raises the support frame 10, and the support rod 11 in the movable hole 12 raises the tray 13, lifting the magnetic ring and demolding the magnetic ring in the lower mold 3.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pneumatic demolding bracket for processing magnetic ring components, comprising a support base (1), characterized in that: The support base (1) has a placement cavity (2) in the middle. The top of the inner wall of the placement cavity (2) is provided with a lower mold (3). The top two sides of the support base (1) are provided with guide rods (4). The top of the guide rods (4) is provided with a top plate (5). The bottom two sides of the top plate (5) are fixedly installed with hydraulic lifting rods (6). The bottom of the hydraulic lifting rods (6) is provided with an upper mold (7). The top of the upper mold (7) is connected with an injection pipe (8). The bottom of the inner wall of the placement cavity (2) is provided with a synchronous pneumatic rod (9). The top of the synchronous pneumatic rod (9) is fixedly connected with a support frame (10). The top of the support frame (10) is provided with a support rod (11). The bottom four corners of the inner wall of the lower mold (3) are provided with movable holes (12). The support rod (11) is movably connected in the movable holes (12). The top of the support rod (11) is provided with a tray (13).

2. The pneumatic demolding bracket for processing a magnetic ring assembly according to claim 1, characterized in that: The upper mold (7) has guide grooves (71) on both sides, and the guide rod (4) is slidably connected in the guide grooves (71).

3. The pneumatic demolding bracket for processing a magnetic ring assembly according to claim 1, characterized in that: The bottom of the inner wall of the movable hole (12) is provided with a heat-insulating sealing gasket (14).

4. The pneumatic demolding bracket for processing a magnetic ring assembly according to claim 1, characterized in that: The upper mold (7) has positioning posts (15) at the four corners of its bottom, and the lower mold (3) has positioning holes (16) at the four corners of its top. The positioning posts (15) and the positioning holes (16) are interlocked.

5. The pneumatic demolding bracket for processing a magnetic ring assembly according to claim 1, characterized in that: The upper mold (7) has a receiving cavity (17) at the top of its inner wall. The receiving cavity (17) contains an elastic heat-resistant airbag (18). The upper mold (7) has a micro vacuum pump (19) on one side. The pumping end of the micro vacuum pump (19) passes through one side of the upper mold (7) and is sealed and connected to the elastic heat-resistant airbag (18).

6. The pneumatic demolding bracket for processing a magnetic ring assembly according to claim 1, characterized in that: The upper mold (7) is provided with an air inlet pipe (20) on the other side. One end of the air inlet pipe (20) is sealed and connected to one side of the elastic heat-resistant airbag (18), and the other end of the air inlet pipe (20) is connected to an electromagnetic vent valve (21).

Citation Information

Patent Citations

  • Automatic demolding magnetic ring pressing mold

    CN215468086U