Relay structure

By optimizing the relay structure and adopting a bent moving spring and air through-hole design, the problems of complex manufacturing process, short lifespan and high energy loss of existing relays have been solved, achieving efficient and reliable relay driving and easy installation.

CN224096652UActive Publication Date: 2026-04-07HAIYAN ZHONGXIN ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing relays are complex in manufacturing process, have short service life, low driving efficiency, high energy loss, and are not convenient for automated installation, thus failing to meet current needs.

Method used

A relay structure was designed, comprising a base, an upper cover plate, a lower cover plate, a yoke assembly, a magnet assembly, a support plate, a stationary spring, and a moving spring. The moving spring assembly with multiple bends, combined with a magnetic shielding plate and an air passage, reduces the spring reaction force and improves the driving efficiency. The cover plate is fixed by a locking fastener, simplifying the assembly process.

Benefits of technology

It achieves a simple and reasonable structural design, stability and reliability, convenient assembly, high drive efficiency, reduced energy loss, and suitability for automated installation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224096652U_ABST
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Abstract

The utility model relates to a relay structure with a reasonable structural design, and belongs to the field of relays. The utility model comprises a base, a yoke combination, a magnetic steel assembly, a support sheet, a microswitch, a plurality of mutual inductors, a plurality of static reeds and a plurality of movable spring combinations, the magnetic steel assembly and the yoke combination are arranged in the base, the magnetic steel assembly is matched with the yoke combination, the plurality of static reeds and the plurality of movable spring combinations are arranged on the base, the support sheet is fixed on the base, and the microswitch is fixed on the support sheet. The magnetic steel assembly is movably connected with the supporting piece, the microswitch is arranged on the base, the magnetic steel assembly is provided with a push rod, and the mutual inductors are matched with the movable spring combinations. Each movable spring combination comprises a movable spring seat, a movable spring combination, a contact elastic sheet and a contact gasket, the movable spring seat is fixed on the base, the movable spring combination is arranged on the movable spring seat, and the contact elastic sheet is connected with the movable spring combination through the contact gasket. The motor is reasonable in structural design, stable, reliable, convenient to assemble, high in driving efficiency and capable of reducing energy loss and meeting use requirements.
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Description

Technical Field

[0001] This utility model relates to a structure, and more particularly to a relay structure with a reasonable structural design, which belongs to the field of relays. Background Technology

[0002] A relay is an electronic control device that plays a role in automatic adjustment, safety protection, and circuit switching in circuits. It is widely used in devices for power protection, automation, motion, remote control, measurement, and communication. A magnetic latching relay typically includes a base, a magnet assembly, a moving spring assembly, and a pusher plate. The coil is wound on the frame. When the direction of the current in the coil changes, the yoke will cause the magnet assembly to rotate, thereby pushing the pusher plate, causing the moving contact to separate or close from the stationary contact.

[0003] The relays in the existing technology have the following disadvantages: complex overall process, short service life, low driving efficiency, large energy loss, lack of environmental protection and energy saving, not conducive to automated installation, and cannot meet the current needs.

[0004] Therefore, it is particularly necessary to provide a relay with a safe and reasonable structural design, convenient assembly, high driving efficiency, and reduced energy loss. Utility Model Content

[0005] The purpose of this utility model is to overcome the above-mentioned shortcomings in the existing technology and to provide a relay structure that is simple and reasonable in design, stable and reliable, easy to assemble, has high driving efficiency, and reduces energy loss.

[0006] The technical solution adopted by this utility model to solve the above problems is as follows: The relay structure includes a base, an upper cover plate, a lower cover plate, a yoke assembly, a magnet assembly, a support plate, multiple stationary springs, and multiple moving spring assemblies. The upper and lower parts of the base are matched by the upper cover plate and the lower cover plate, respectively. The magnet assembly and the yoke assembly are both disposed inside the base, and the magnet assembly cooperates with the yoke assembly. The multiple stationary springs and the multiple moving spring assemblies are all mounted on the base. A support plate is fixed on the base, and the magnet assembly is movably connected to the support plate. Its characteristic is... It also includes a micro switch, a push plate, and multiple current transformers. The micro switch is mounted on the base, and the magnet assembly is equipped with a push rod for actuating the micro switch. The multiple current transformers cooperate with multiple moving spring assemblies. Each moving spring assembly includes a moving spring seat, a moving spring assembly, a contact spring, and a contact washer. The moving spring seat is fixed on the base, the moving spring assembly is mounted on the moving spring seat, and the contact spring is connected to the moving spring assembly through the contact washer. The push plate is disposed inside the base and cooperates with the contact spring in the moving spring assembly.

[0007] Preferably, the movable spring assembly of this utility model includes a main plate, a small support plate, a first large support plate, a second large support plate, and two movable contacts. The first large support plate, the second large support plate, and the small support plate are sequentially attached to the main plate to form a superimposed structure. The two movable contacts are respectively connected to the contact through holes on the first large support plate, the second large support plate, the small support plate, and the main plate.

[0008] Preferably, the large support plate one, large support plate two, and small support plate of this utility model are provided with multiple bending structures; so that there are gaps between each conductive plate, reducing the reaction force of the entire spring.

[0009] Preferably, the present invention also includes a magnetic shielding sheet and a support column, wherein the magnetic shielding sheet is mounted on the support column of the base.

[0010] Preferably, the present invention also includes multiple sets of air passages, and the base is provided with multiple sets of air passages.

[0011] Preferably, the present invention also includes multiple locking fasteners, and the upper cover plate, the lower cover plate and the base are all locked together by multiple locking fasteners.

[0012] Compared with the prior art, this utility model has the following advantages and effects: the overall structure is reasonably designed, safe and reliable, easy to assemble and disassemble, and has high driving efficiency. The magnet assembly is equipped with a push rod for pushing the micro switch, and multiple current transformers are combined with multiple moving springs. The moving spring assembly in the moving spring assembly is equipped with multiple bending structures, so that there are gaps between each conductive sheet, reducing the reaction force of the entire spring. When the magnetic circuit direction of the yoke assembly is parallel to the spring system, the magnetic force can be directly transmitted along the direction of spring movement, reducing energy loss. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present utility model.

[0014] Figure 2 yes Figure 1 A schematic diagram of the front view structure.

[0015] Figure 3 yes Figure 1 A schematic diagram of the rear view structure.

[0016] Figure 4 yes Figure 1 A schematic diagram of the right-side structure.

[0017] Figure 5 This is a front view schematic diagram of an embodiment of the present invention after the top cover plate has been removed.

[0018] Figure 6 This is a schematic diagram of the structure after removing the top cover and magnetic shielding sheet in an embodiment of this utility model.

[0019] Figure 7 This is a rear view diagram of an embodiment of the present invention after the lower cover plate has been removed.

[0020] Figure 8 yes Figure 7 A magnified schematic diagram of the structure at point A in the middle.

[0021] Figure 9 yes Figure 7 A magnified schematic diagram of the structure at point B in the middle.

[0022] Figure 10 This is a schematic diagram of the moving spring assembly in an embodiment of this utility model.

[0023] Figure 11 This is a schematic diagram of the moving spring assembly structure in the moving spring assembly of this utility model embodiment.

[0024] Figure 12 yes Figure 11 A schematic diagram of the structure after removing the moving contact.

[0025] In the figure: base 1, upper cover plate 2, lower cover plate 3, stationary spring 4, moving spring assembly 5, yoke assembly 6, magnet assembly 7, support plate 8, push plate 9, magnetic shielding plate 10, micro switch 11, current transformer 12, air vent 13, locking fastener 14, support column 15, push rod 71.

[0026] Moving spring assembly 5: moving spring seat 51, moving spring plate assembly 52, contact spring 53, contact washer 54;

[0027] Moving reed assembly 52: main plate 521, small support plate 522, large support plate one 523, large support plate two 524, moving contact 525, bending structure 526, contact through hole 527. Detailed Implementation

[0028] The present invention will be further described in detail below with reference to the accompanying drawings and through embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.

[0029] Example

[0030] See Figures 1 to 12 The relay structure in this embodiment includes a base 1, an upper cover plate 2, a lower cover plate 3, a yoke assembly 6, a magnet assembly 7, a support plate 8, a push plate 9, a magnetic shielding plate 10, a micro switch 11, multiple current transformers 12, multiple stationary springs 4, and multiple moving spring assemblies 5. The upper and lower parts of the base 1 are matched by the upper cover plate 2 and the lower cover plate 3, respectively. The magnet assembly 7 and the yoke assembly 6 are both disposed inside the base 1. The magnet assembly 7 cooperates with the yoke assembly 6. The multiple stationary springs 4 and the multiple moving spring assemblies 5 are all mounted on the base 1. The support plate 8 is fixed on the base 1, and the magnet assembly 7 is movably connected to the support plate 8.

[0031] In this embodiment, the micro switch 11 is mounted on the base 1, and the magnet assembly 7 is provided with a push rod 71 for pushing the micro switch 11. Multiple current transformers 12 cooperate with multiple moving spring assemblies 5.

[0032] In this embodiment, each moving spring assembly 5 includes a moving spring seat 51, a moving spring plate assembly 52, a contact spring 53, and a contact washer 54. The moving spring seat 51 is fixed on the base 1, the moving spring plate assembly 52 is mounted on the moving spring seat 51, and the contact spring 53 is connected to the moving spring assembly 52 through the contact washer 54.

[0033] In this embodiment, the push plate 9 is disposed in the base 1, and the push plate 9 is connected to the contact spring 53 in the moving spring assembly 5.

[0034] In this embodiment, the movable spring assembly 52 includes a main plate 521, a small support plate 522, a first large support plate 523, a second large support plate 524, and two movable contacts 525. The first large support plate 523, the second large support plate 524, and the small support plate 522 are sequentially attached to the main plate 521 to form a superimposed structure. The two movable contacts 525 are respectively inserted into the contact through holes 527 on the first large support plate 523, the second large support plate 524, the small support plate 522, and the main plate 521.

[0035] In this embodiment, multiple bending structures 526 are provided on the large support plate 1 523, the large support plate 2 524, and the small support plate 522; so that there are gaps between each conductive plate, reducing the reaction force of the entire spring.

[0036] In this embodiment, the magnetic shielding sheet 10 is installed on the support column 15 of the base 1; the base 1 is provided with multiple sets of air passage holes 13.

[0037] In this embodiment, the upper cover plate 2, the lower cover plate 3, and the base 1 are all locked together by multiple locking fasteners 14.

[0038] Based on the above description, those skilled in the art are already able to implement it.

[0039] Furthermore, it should be noted that the specific embodiments described in this specification may differ in the shape and name of their components. The above description is merely illustrative of the structure of this utility model. All equivalent or simple variations made based on the structure, features, and principles described in this utility model patent concept are included within the protection scope of this utility model patent. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, as long as they do not deviate from the structure of this utility model or exceed the scope defined in these claims, all of which should fall within the protection scope of this utility model.

Claims

1. A relay structure comprising a base (1), an upper cover plate (2), a lower cover plate (3), a yoke assembly (6), a magnet assembly (7), a support plate (8), multiple stationary springs (4), and multiple moving spring assemblies (5), wherein the upper and lower parts of the base (1) are matched by the upper cover plate (2) and the lower cover plate (3), respectively; the magnet assembly (7) and the yoke assembly (6) are both disposed within the base (1); the magnet assembly (7) cooperates with the yoke assembly (6); the multiple stationary springs (4) and the multiple moving spring assemblies (5) are all mounted on the base (1); the support plate (8) is fixed on the base (1); and the magnet assembly (7) is movably connected to the support plate (8), characterized in that: It also includes a micro switch (11), a push plate (9) and multiple transformers (12). The micro switch (11) is mounted on the base (1). The magnet assembly (7) is provided with a push rod (71) for pushing the micro switch (11). The multiple transformers (12) cooperate with multiple moving spring assemblies (5). Each moving spring assembly (5) includes a moving spring seat (51), a moving spring assembly (52), a contact spring (53) and a contact washer (54). The moving spring seat (51) is fixed on the base (1). The moving spring assembly (52) is mounted on the moving spring seat (51). The contact spring (53) is connected to the moving spring assembly (52) through the contact washer (54). The push plate (9) is located inside the base (1). The push plate (9) cooperates with the contact spring (53) in the moving spring assembly (5).

2. The relay structure according to claim 1, characterized in that: The moving spring assembly (52) includes a main plate (521), a small support plate (522), a large support plate one (523), a large support plate two (524), a contact through hole (527), and two moving contacts (525). The large support plate one (523), the large support plate two (524), and the small support plate (522) are sequentially attached to the main plate (521) to form a superimposed structure. The two moving contacts (525) are respectively inserted into the contact through hole (527) on the large support plate one (523), the large support plate two (524), the small support plate (522), and the main plate (521).

3. The relay structure according to claim 2, characterized in that: The large tray 1 (523), large tray 2 (524) and small tray (522) are all provided with multiple bending structures (526).

4. The relay structure according to claim 1, characterized in that: It also includes a magnetic shielding sheet (10) and a support column (15), the magnetic shielding sheet (10) being mounted on the support column (15) of the base (1).

5. The relay structure according to claim 1, characterized in that: It also includes multiple sets of air through holes (13), and the base (1) is provided with multiple sets of air through holes (13).

6. The relay structure according to claim 1, characterized in that: It also includes multiple locking fasteners (14), and the upper cover plate (2), lower cover plate (3) and base (1) are all locked together by multiple locking fasteners (14).