Industrial robot data remote acquisition and analysis device

Abstract

The utility model discloses an industrial robot data remote acquisition and analysis device, which relates to the technical field of robot data acquisition and analysis devices, and comprises a mounting seat, an outer shell is arranged above the mounting seat, a plurality of sensor joints are arranged at the front end of the outer shell in a rectangular array, a converter is arranged at the front end in the outer shell, and the sensor joints are connected with the converter. The converter is electrically connected with the sensor connector, a processor is installed at the rear end of the converter, a wireless communication module is arranged at the rear end of the processor, an air channel is formed in one side of the interior of the outer shell, an air inlet is formed in the front end of one side of the air channel, and a heat dissipation grid is arranged at the front end of the other side of the outer shell; an exhaust fan is installed on the inner side of the heat dissipation grid, the exhaust fan and the outer shell are fixed through screws, damping mechanisms are arranged on the front portion and the rear portion between the installation base and the outer shell, and the problem that the vibration resistance and the heat dissipation performance of the data collection and analysis device are poor is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to robot data collection and analysis device technical field, concretely is industrial robot data remote collection and analysis device. BACKGROUND

[0002] Industrial robot data remote collection and analysis device is a kind of equipment system integrated data collection, transmission, processing and analysis function, it is combined by remote communication technology, data acquisition technology and data processing technology, realizes the real-time collection of various state information and environmental information in the running process of industrial robot, transmission to data center or cloud platform, and carries out pre-processing, analysis and fault early warning etc.

[0003] For example, the Chinese authorized patent "industrial robot data remote collection and analysis device" with publication number CN214177733U includes device main body, the safety cover is equipped on the device main body upper end surface, the fixed plate is equipped on the device main body one side surface lower end, the collecting box is equipped on the fixed plate upper end surface middle part position, the box cover is fixedly installed on the collecting box upper end surface, and the dust suction pump is equipped on the box cover upper end surface middle part position.Industrial robot data remote collection and analysis device, by setting box cover on the upper end surface of collecting box to prevent dust from collecting box interior, by starting dust suction pump to generate adsorption force, dust in the dust suction pipe interior is cleaned to the device main body interior, by setting dust cover to be more concentrated when cleaning, device interior can be effectively dusted, and the phenomenon that internal components of device appear short circuit or damage is not caused.

[0004] Although the above-mentioned prior art can realize the analysis of industrial robot sensing data, the industrial robot is prone to vibration under frequent activity, and the vibration force is transmitted to the internal components of the device, which can cause damage to the components. Moreover, as the use time increases, the internal heat is prone to accumulation, which further reduces the service life of the components, thus not meeting the existing requirements. Therefore, we propose an industrial robot data remote collection and analysis device. UTILITY MODEL CONTENT

[0005] The utility model aims at providing industrial robot data remote collection and analysis device to solve the problem of poor vibration resistance and heat dissipation of data collection and analysis device in the above background technology.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: industrial robot data remote collection analysis device, including mounting seat, the top of mounting seat is provided with shell body, the front end of shell body is opened with a plurality of sensor connectors in rectangular array, the front end of shell body inside is provided with converter, and converter is connected with sensor connector electrically, the rear end of converter is installed processor, the rear end of processor is provided with wireless communication module, one side of shell body inside is provided with air duct, the front end of air duct one side is equipped with air inlet, the front end of shell body other side is provided with heat dissipation grille, the inboard of heat dissipation grille is installed exhaust fan, and exhaust fan is fixed with shell body through screw, the front and back between mounting seat and shell body are provided with damping mechanism.

[0007] Preferably, one side of the shell body is provided with a cooling mechanism, a semiconductor electronic refrigerating sheet is installed in the cooling mechanism, a cold end of the semiconductor electronic refrigerating sheet is provided with a cold guide sheet, and the cold guide sheet extends to the inside of the air duct.

[0008] Preferably, the outer side of the cooling mechanism is provided with a heat dissipation window, the heat dissipation window is in communication with the cavity where the hot end of the semiconductor electronic refrigerating sheet is located, and a heat dissipation fan is installed in the heat dissipation window.

[0009] Preferably, the damping mechanism includes a damper, the fixed end of the damper is fixed with the mounting seat, the movable end of the damper is fixed with the bottom of the shell body, and the outer side of the damper is provided with a damping spring.

[0010] Preferably, locking bolts are arranged at the four corners of the mounting seat, and the locking bolts are threadedly connected with the industrial robot.

[0011] Preferably, a rubber pad is arranged at the bottom of the mounting seat, and the rubber pad is adhesively fixed with the mounting seat.

[0012] Preferably, a power module is installed at the rear end of the shell body.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1、The sensor joint of the utility model is used for connecting various sensors on industrial robots, these sensors can sense and collect the running state information of industrial robots in real time, such as temperature, pressure, position, speed, etc., the converter converts the analog signals collected by the sensors into digital signals, so as to facilitate subsequent processing and analysis, the converted digital signals are preliminarily processed, such as filtering, denoising, data format conversion, etc., so as to improve the accuracy and reliability of data. At the same time, the processor is also responsible for controlling the operation of the whole collection and analysis device, the data processed by the processor is transmitted to the remote data center or cloud platform through wireless network, realizing the remote transmission and sharing of data, the wireless communication module has the characteristics of high speed, stability and reliability, and can meet the real-time requirement of data collection.

[0015] 2、The utility model discloses a cooling mechanism is equipped with, through for semiconductor electronic refrigeration piece electricity, when direct current passes through the thermocouple pair that is composed of N type and P type semiconductor material, the joint of the current from N type element to P type element will absorb heat and become cold end, on the contrary, the joint from P type element to N type element will release heat and become hot end, the cold end is equipped with the cold -conducting sheet that extends to the inside of the air duct, through opening the exhaust fan, the air in the shell body is discharged constantly, the outside air enters the air duct from the air inlet and carries out cooling heat exchange in the air duct, the cold gas that discharges from the air duct contacts converter, processor, wireless communication module and power module, can reduce the surface temperature quickly, not only effectively guarantee each electronic component stable operation in the suitable temperature range, prolong their service life significantly, also improve the stability and reliability of whole system greatly. At the same time, since the cooling process is efficient and accurate, the energy consumption of the system is also reduced, further embodying its significant advantages of energy saving and environmental protection.

[0016] 3、The utility model discloses through the common action of rubber pad and damping mechanism, can effectively absorb and disperse the vibration and impact energy that industrial robot produces, protect data remote collection and analysis device from being damaged. This helps to prolong the service life of equipment, reduce maintenance cost, vibration and impact can influence the normal work of sensor, processor and other electronic components in data remote collection and analysis device, thereby influence the accuracy of data collection. Through damping measure, this influence can be reduced, improve the accuracy and reliability of data, since having good damping performance, this industrial robot data remote collection and analysis device can be applied to more vibration and impact sensitive scenes, such as precision machining, medical operation and the like. ACCURACY

[0017] Figure 1 It is the bottom view perspective drawing of the utility model;

[0018] Figure 2 It is the top view perspective drawing of the utility model;

[0019] Figure 3 It is the internal structure perspective view of the shell body of the utility model;

[0020] Figure 4 It is the internal structure plan view of the shell body of the utility model;

[0021] Figure 5 It is the shell body section view of the utility model.

[0022] In the figure: 1, mounting seat; 2, shell body; 3, sensor connector; 4, heat dissipation grid; 5, locking bolt; 6, rubber pad; 7, damping mechanism; 8, air inlet; 9, cooling mechanism; 10, heat dissipation window; 11, heat dissipation fan; 12, converter; 13, processor; 14, wireless communication module; 15, power module; 16, semiconductor electronic refrigeration piece; 17, air duct; 18, cold guide sheet; 19, exhaust fan; 20, damper; 21, damping spring. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0024] Please refer to Figures 1-5 The utility model provides an embodiment: industrial robot data remote acquisition and analysis device, including mounting seat 1, the top of mounting seat 1 is provided with shell body 2, the front end of shell body 2 is rectangular array and is opened with multiple sensor connectors 3, the front end in shell body 2 is provided with converter 12, and converter 12 is electrically connected with sensor connector 3, the rear end of converter 12 is installed with processor 13, the rear end of processor 13 is provided with wireless communication module 14, the rear end in shell body 2 is installed with power module 15, and the data collected are analyzed and handled, can realize the early warning and diagnosis of the fault of industrial robot, reduce the fault downtime, improve production efficiency and equipment utilization, can real-time acquisition industrial robot's operating state information, provides timely, accurate data support for production decision, through wireless network, data transmission is carried out to remote data center or cloud platform, realizes the remote monitoring and management of industrial robot, improves the efficiency and convenience of production management.

[0025] In use, the sensor connector 3 is used to connect various sensors on the industrial robot, which can sense and collect the running state information of the industrial robot in real time, such as temperature, pressure, position, speed, etc. The converter 12 converts the analog signals collected by the sensor into digital signals for subsequent processing and analysis. The processed digital signals are subjected to preliminary processing such as filtering, denoising, data format conversion, etc. to improve the accuracy and reliability of the data. At the same time, the processor 13 is also responsible for controlling the operation of the entire collection and analysis device. The data processed by the processor is transmitted to a remote data center or cloud platform through a wireless network to realize remote transmission and sharing of data.

[0026] 1, mounting seat; 2, outer shell; 3, sensor connector; 4, heat dissipation grid; 5, locking bolt; 6, rubber pad; 7, damping mechanism; 8, air inlet; 9, cooling mechanism; 10, heat dissipation window; 11, heat dissipation fan; 12, converter; 13, processor; 14, wireless communication module; 15, power module; 16, semiconductor electronic refrigeration piece; 17, air duct; 18, cooling guide; 19, exhaust fan; 20, damper; 21, shock absorbing spring

[0027] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , one side of the inside of the outer shell 2 is provided with an air duct 17, the front end of one side of the air duct 17 is provided with an air inlet 8, the front end of the other side of the outer shell 2 is provided with a heat dissipation grid 4, the inner side of the heat dissipation grid 4 is provided with an exhaust fan 19, and the exhaust fan 19 is fixed to the outer shell 2 by screws 7. One side of the outer shell 2 is provided with a cooling mechanism 9, the inside of the cooling mechanism 9 is provided with a semiconductor electronic refrigeration piece 16, the cold end of the semiconductor electronic refrigeration piece 16 is provided with a cooling guide 18, and the cooling guide 18 extends into the air duct 17.

[0028] The semiconductor electronic refrigeration piece 16 is connected to the power supply. When direct current passes through the thermocouple pair composed of N-type and P-type semiconductor materials, the joint where the current flows from the N-type element to the P-type element will absorb heat and become the cold end. Conversely, the joint where the current flows from the P-type element to the N-type element will release heat and become the hot end. The cold end is provided with a cooling guide 18 extending into the air duct 17. By turning on the exhaust fan 18, the air inside the outer shell 2 is continuously exhausted, and the external air enters the air duct from the air inlet 8 and is cooled and exchanged in the air duct 17. The cold air discharged from the air duct 17 contacts the converter 12, the processor 13, the wireless communication module 14 and the power module 15, which can quickly reduce the surface temperature.

[0029] Please refer to Figure 2The outer side of the cooling mechanism 9 is provided with a heat dissipation window 10, and the heat dissipation window 10 is in communication with a cavity where the hot end of the semiconductor electronic refrigeration sheet 16 is located, and a heat dissipation fan 11 is installed in the heat dissipation window 10, so as to maintain stable cooling effect and effectively dissipate heat from the hot end.

[0030] Please refer to Figure 1 and Figure 5 The front and back between the mounting seat 1 and the outer shell 2 are provided with damping mechanisms, and the damping mechanism 7 comprises a damper 20, the fixed end of the damper 20 is fixed with the mounting seat 1, and the movable end of the damper 20 is fixed with the bottom of the outer shell 2, and the outer side of the damper 20 is provided with a damping spring 21, when the industrial robot vibrates, the damping spring 21 will be elastically deformed, thereby absorbing and storing part of the energy. This elastic deformation can effectively alleviate the vibration and impact, and reduce the influence on the upper outer shell and internal electronic elements, and the damper 20 and the damping spring 21 work cooperatively, when the damping spring 21 is deformed, the damper 20 will provide appropriate resistance to slow down the vibration and rebound speed of the spring.

[0031] Please refer to Figure 1 The mounting seat 1 is provided with locking bolts 5 at four corners, and the locking bolts 5 are threadedly connected with the industrial robot, and the bottom of the mounting seat 1 is provided with a rubber pad 6, and the rubber pad 6 is fixedly connected with the mounting seat 1, the mounting seat 1 is firmly connected with the industrial robot as a basic support part of the industrial robot data remote collection and analysis device, so as to ensure that the whole device can move and work together with the industrial robot, and the rubber pad 6 mainly plays a buffering and damping role. When the industrial robot runs, vibration and impact will be generated due to the rapid movement of the mechanical arm, frequent start and stop and external impact and the like. The rubber pad 6 utilizes its good elasticity and damping performance to absorb and disperse these vibration and impact energy, thereby reducing the direct influence on the mounting seat 1 and the upper outer shell 2.

[0032] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims to which they relate.

Claims

1. An industrial robot data remote acquisition and analysis device, comprising a mounting base (1), characterized in that: A housing (2) is provided above the mounting base (1). Multiple sensor connectors (3) are provided in a rectangular array at the front end of the housing (2). A converter (12) is provided at the front end inside the housing (2), and the converter (12) is electrically connected to the sensor connectors (3). A processor (13) is installed at the rear end of the converter (12), and a wireless communication module (14) is provided at the rear end of the processor (13). An air duct (17) is provided on one side inside the housing (2), and an air inlet (8) is provided at the front end of one side of the air duct (17). A heat dissipation grille (4) is provided at the front end of the other side of the housing (2), and an exhaust fan (19) is installed inside the heat dissipation grille (4). The exhaust fan (19) is fixed to the housing (2) by screws. A shock-absorbing mechanism (7) is provided at both the front and rear of the mounting base (1) and the housing (2).

2. The industrial robot data remote acquisition and analysis device according to claim 1, characterized in that: A cooling mechanism (9) is provided on one side of the outer casing (2). A semiconductor electronic cooling chip (16) is installed inside the cooling mechanism (9). A cooling plate (18) is installed at the cold end of the semiconductor electronic cooling chip (16), and the cooling plate (18) extends into the interior of the air duct (17).

3. The industrial robot data remote acquisition and analysis device according to claim 2, characterized in that: The cooling mechanism (9) has a heat dissipation window (10) on its outer side, and the heat dissipation window (10) is connected to the cavity where the hot end of the semiconductor electronic cooling chip (16) is located. A heat dissipation fan (11) is installed inside the heat dissipation window (10).

4. The industrial robot data remote acquisition and analysis device according to claim 1, characterized in that: The damping mechanism (7) includes a damper (20), the fixed end of which is fixed to the mounting base (1), and the movable end of which is fixed to the bottom of the outer shell (2). A damping spring (21) is provided on the outside of the damper (20).

5. The industrial robot data remote acquisition and analysis device according to claim 1, characterized in that: Locking bolts (5) are provided at each of the four corners of the mounting base (1), and the locking bolts (5) are threadedly connected to the industrial robot.

6. The industrial robot data remote acquisition and analysis device according to claim 5, characterized in that: The bottom of the mounting base (1) is provided with a rubber pad (6), and the rubber pad (6) is adhered and fixed to the mounting base (1).

7. The industrial robot data remote acquisition and analysis device according to claim 1, characterized in that: A power module (15) is installed at the rear end inside the outer casing (2).

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