Automatic sorting and collecting device for poultry eggs
By designing an automatic sorting and collection device, using multi-stage sorting ports and synchronous wheel transmission to achieve precise grading of eggs by size, and combining it with a self-cleaning brush design, the problem of low sorting efficiency and high breakage rate of poultry eggs in small and medium-sized farms has been solved, achieving efficient and low-cost automated sorting and cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SHUNHE AGRI DEV CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-10
AI Technical Summary
Existing poultry egg sorting equipment is complex in structure and expensive, making it difficult to promote in small and medium-sized farms. Furthermore, traditional manual sorting is inefficient and prone to breakage.
An automated sorting device was designed, comprising conveyor rollers, guide plates, drive motors, belt conveyors, and a cleaning mechanism. It achieves automated sorting and cleaning of eggs through multi-stage sorting ports, synchronous wheel drives, and cleaning brushes, thus avoiding damage to eggshells.
It has enabled automated sorting and cleaning of eggs, improving sorting efficiency and accuracy, reducing breakage rate, and saving space and cost.
Smart Images

Figure CN224098488U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to poultry egg collection technical field, concretely relates to a poultry egg automatic sorting and collection device. BACKGROUND
[0002] In the feeding process of poultry and livestock industry, the cage raising mode has the advantages of improving the utilization rate of unit area and the convenience of artificial management, and the traditional egg sorting mainly relies on manual operation, which is low in efficiency and easy to cause damage due to collision. The existing automatic sorting equipment mainly adopts weight or visual sorting, but the structure is complex, the cost is high, and it is difficult to popularize in small and medium-sized farms. UTILITY MODEL CONTENT
[0003] The utility model aims at the defects and deficiencies of the prior art, and provides a poultry egg automatic sorting and collection device which is reasonable in design and convenient to use, and can effectively solve the defects of the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: it contains fixed plate, support leg and mounting bracket, one side of two fixed plates is equipped with mounting bracket, the front and rear walls of mounting bracket are fixedly connected with one side wall of two fixed plates, and the lower side walls of mounting bracket and fixed plate are all fixedly provided with support leg; it also contains:
[0005] Conveying roller, the conveying roller is several, and it is arranged in the same plane between the front and rear two fixed plates, the front and rear sides of the conveying roller are respectively rotatably connected with the front and rear fixed plates through shaft rods, a plurality of conveying rollers are provided with a plurality of sorting openings, and the size of the sorting openings increases from left to right;
[0006] Guide plate, the guide plate is several, and it is one-to-one correspondingly arranged on the lower side of the several sorting openings, the front side of the guide plate is inclined downward, the two side walls of the upper surface of the guide plate are all fixedly provided with a baffle, and the upper side of the baffle is fixed on the lower surface of the fixed plate;
[0007] Driving motor, the driving motor is fixed on the outer side wall of one of the fixed plates, one end of the driving motor is connected with one of the conveying rollers, and the two conveying rollers are connected through a synchronous wheel transmission assembly;
[0008] Belt conveyor, the belt conveyor is arranged on the lower side in the mounting bracket, one side of the belt conveyor is provided with a connecting plate, the front and rear sides of the connecting plate are fixed on the front and rear inner walls of the mounting bracket, and the outer belt surface of the belt conveyor and the conveying roller on one side are in abutment.
[0009] The cleaning mechanism is provided on the upper side of the connecting plate, one side of the cleaning mechanism is provided with a baffle, the front and rear sides of the baffle are fixed on the inner walls of the front and rear of the mounting frame, and the baffle is suspended on the upper side of the belt conveyor;
[0010] The egg is placed on the belt surface of the belt conveyor, the belt conveyor is started, the belt conveyor conveys the egg, the baffle is used for limiting in the conveying process, so that the egg is flatly conveyed on the belt conveyor, when the egg reaches the connecting plate, the cleaning mechanism is used for cleaning operation, after cleaning, the egg enters the conveying roller, the driving motor is started again, the driving motor drives the conveying roller to rotate, the synchronous wheel transmission assembly is matched, the conveying roller conveys the egg, when reaching the corresponding sorting port, the egg falls on the guide plate through the sorting port, and the egg is limited by the guide bar and guided by the inclination of the guide plate.
[0011] As a further improvement of the utility model, the lower side of the baffle is provided with a plurality of shunt plates, the upper side of the shunt plate is fixed on the lower side wall of the baffle, and the front and rear sides of the shunt plate away from the side wall of the cleaning mechanism are arranged in an inclined manner.
[0012] The above technical scheme can conveniently guide the egg.
[0013] As a further improvement of the utility model, the cleaning mechanism comprises:
[0014] The cleaning seat is suspended on the upper side of the connecting plate, the cleaning seat is of an open bottom structure, and the cleaning motor is inlaid and fixed in the top wall of the cleaning seat.
[0015] The electric push rod is two, and the front and rear are symmetrically fixed on the outer top wall of the cleaning seat, and the fixed end of the electric push rod is fixed on the inner top wall of the mounting frame.
[0016] The rotating disc is a plurality of, and the front side is equidistantly arranged in the inside of the cleaning seat, the protrusions on the top wall of the rotating disc are rotatably connected to the top wall of the cleaning seat through bearings, and the adjacent two protrusions are connected through the synchronous wheel transmission assembly, wherein the protrusion on one of the rotating discs is connected with the output shaft of the cleaning motor.
[0017] The cleaning brush is a plurality of, and the cleaning brush is equidistantly and equiangularly arranged on the lower side of the rotating disc, and the cleaning brush is located in the inside of the cleaning seat.
[0018] Through the technical scheme, after the eggs are moved to the lower side of the corresponding cleaning seat, the electric push rod is started, the electric push rod drives the cleaning seat to move downwards, the cleaning seat is covered outside the several eggs in the same row, and abuts against the connecting plate, then the cleaning motor is started, the cleaning motor drives the rotating disc connected therewith to rotate, the rotating disc drives the other several rotating discs to rotate simultaneously through the synchronous wheel transmission assembly, the rotating disc drives the cleaning brush to rotate, the outside of the eggs is cleaned through the several cleaning brushes, and the eggs do not need to be washed with clean water, so that the protective film on the eggshell is prevented from being damaged and the quality of the eggs is affected.
[0019] As a further improvement of the utility model, the cleaning brush is sleeved and fixed with a linkage gear at one end inside the rotating disc, the inner wall of the annular groove inside the cleaning seat is fixed with a gear ring, and the linkage gears are arranged in meshing with the gear ring.
[0020] Through the technical scheme, when the rotating disc drives the cleaning brush to rotate, the cleaning brush drives the linkage gear to rotate, the linkage gear can mesh with the gear ring in the rotating process, so that the cleaning brush rotates, and the cleaning effect is improved.
[0021] As a further improvement of the utility model, the upper surface of the rotating disc is fixed with an annular sliding rail, and the annular sliding rail is slidingly arranged in an annular sliding groove on the top wall of the cleaning seat.
[0022] Through the technical scheme, the stability of the rotating disc during rotation can be improved.
[0023] As a further improvement of the utility model, a plurality of partitions are fixed at equal intervals inside the cleaning seat, and the partitions are located between the adjacent two rotating discs.
[0024] Through the technical scheme, the eggs can be prevented from being misaligned between the adjacent two rotating discs and failing to achieve the cleaning effect.
[0025] Compared with the prior art, the poultry egg automatic sorting and collecting device has the advantages that the poultry egg automatic sorting and collecting device realizes automatic sorting and cleaning of eggs, accurately classifies the eggs according to sizes through the multi-stage sorting port, ensures stable conveying through the inclined guide plate and the blocking strip, improves the sorting efficiency through the synchronous belt transmission, saves space and is reliable in operation, and the poultry egg automatic sorting and collecting device has the advantages of reasonable arrangement and low manufacturing cost. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a structural schematic view of the utility model.
[0027] Figure 2 It is an exploded view of the utility model.
[0028] Figure 3 It is a sectional view of the cleaning seat in the utility information.
[0029] Figure 4 This is a schematic diagram of the rotating disc, cleaning brush, linkage gear, and gear ring in this utility model.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Fixed plate, 2. Support foot, 3. Mounting frame, 4. Conveyor roller, 5. Sorting port, 6. Guide plate, 7. Baffle, 8. Drive motor, 9. Belt conveyor, 10. Connecting plate, 11. Cleaning mechanism, 11. Cleaning seat, 11-1. Cleaning motor, 11-2. Electric push rod, 11-3. Rotary disc, 11-4. Cleaning brush, 11-5. Baffle, 12. Diverter plate, 13. Linkage gear, 14. Gear ring, 15. Circular slide rail, 16. Partition plate, 17. Detailed Implementation
[0032] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Example 1:
[0033] like Figures 1-4 As shown, this embodiment includes a fixing plate 1, support feet 2, and a mounting bracket 3. A mounting bracket 3 is provided on one side of each of the two fixing plates 1. The front and rear side walls of the mounting bracket 3 are welded and fixed to the left side walls of the two fixing plates 1. Support feet 2 are welded and fixed to both the mounting bracket 3 and the lower side walls of the fixing plates 1. It also includes:
[0034] The conveying rollers 4 are multiple in number and are arranged in the same plane between the front and rear fixed plates 1. The front and rear sides of the conveying rollers 4 are respectively screwed to the front and rear fixed plates 1 by shafts. Several sorting ports 5 are arranged between the multiple conveying rollers 4, and the size of the sorting ports 5 increases from left to right.
[0035] Guide plates 6, there are several guide plates 6, and they are arranged one by one on the lower side of several sorting ports 5. The front side of the guide plate 6 is inclined downward. The two side walls of the upper surface of the guide plate 6 are welded and fixed with baffles 7. The upper side of the baffles 7 is welded and fixed to the lower surface of the fixing plate 1. Several diversion plates 13 are arranged on the lower side of the baffle 12. The upper side of the diversion plates 13 is fixed on the lower side wall of the baffle 12. The front and rear sides of the diversion plates 13 away from the side wall of the cleaning mechanism 11 are inclined, which can facilitate the guidance of eggs.
[0036] The drive motor 8 is fixed on the outer side wall of the front fixing plate 1. The drive motor 8 is connected to the front end of the second left conveying roller 4. Several conveying rollers 4 are connected in pairs through a synchronous wheel transmission assembly.
[0037] A belt conveyor 9 is arranged on the lower side of the mounting frame 3, and one side of the belt conveyor 9 is provided with a connecting plate 10, the front and rear sides of the connecting plate 10 are fixed on the front and rear inner walls of the mounting frame 3, and the connecting plate 10 is arranged in abutment with the outer belt surface of the belt conveyor 9 and the conveying roller 4 on one side;
[0038] Two cleaning mechanisms 11 are arranged on the upper side of the connecting plate 10, and one side of the cleaning mechanism 11 is provided with a baffle 12, the front and rear sides of the baffle 12 are fixed on the front and rear inner walls of the mounting frame 3, and the baffle 12 is suspended on the upper side of the belt conveyor 9. Embodiment 2:
[0039] Referring to Figures 1-4 the cleaning mechanism 11 comprises:
[0040] A cleaning seat 11-1 is suspended on the upper side of the connecting plate 10, and the cleaning seat 11-1 is of an open structure on the lower side, and a cleaning motor 11-2 is embedded in the top wall of the cleaning seat 11-1 and fixed by bolts;
[0041] Two electric push rods 11-3 are symmetrically fixed on the outer top wall of the cleaning seat 11-1, and the fixed ends of the electric push rods 11-3 are fixed on the inner top wall of the mounting frame 3 by bolts;
[0042] A plurality of rotating discs 11-4 are equidistantly arranged on the front side of the inside of the cleaning seat 11-1, the protrusions on the top wall of the rotating disc 11-4 are rotatably connected to the top wall of the cleaning seat 11-1 by bearings, two adjacent protrusions are connected by a synchronous wheel transmission assembly, and the protrusions on the front rotating disc 11-4 are connected to the output shaft of the cleaning motor 11-2; an annular slide rail 16 is welded and fixed on the upper surface of the rotating disc 11-4, the annular slide rail 16 is slidably arranged in an annular slide groove on the inner top wall of the cleaning seat 11-1, and the stability of the rotating disc 11-4 during rotation is increased; a plurality of partitions 17 are equidistantly welded and fixed in the inside of the cleaning seat 11-1, and the partitions 17 are located between two adjacent rotating discs 11-4, so that the eggs cannot be misaligned between the two adjacent rotating discs 11-4 and cannot achieve the cleaning effect;
[0043] The cleaning brushes 11-5 are arranged on the lower side of the rotating disc 11-4 through the shaft bearing in equal quantity and equal angle, and are located in the interior of the cleaning seat 11-1; the rotating disc 11-4 is provided with a linkage gear 14 on one end in the interior of the rotating disc 11-4; the inner wall of the annular groove in the interior of the cleaning seat 11-1 is welded with a gear ring 15; the linkage gears 14 are arranged in meshing with the gear ring 15; when the rotating disc 11-4 drives the cleaning brushes 11-5 to rotate, the linkage gears 14 are driven to rotate by the cleaning brushes 11-5; the linkage gears 14 can mesh with the gear ring 15 in the process of rotating, so that the cleaning brushes 11-5 rotate, and the cleaning effect is improved.
[0044] In use of the utility model, the eggs are placed on the belt surface of the belt conveyor 9, the belt conveyor 9 is started, the belt conveyor 9 conveys the eggs, and in the conveying process, the eggs are limited by the baffle 12, so that the eggs can be conveyed on the belt conveyor 9 in a flat manner; after the eggs are moved to the lower side of the corresponding cleaning seat 11-1 in a flat manner, the electric push rod 11-3 is started, the electric push rod 11-3 drives the cleaning seat 11-1 to move downwards, so that the cleaning seat 11-1 covers the outside of the eggs in the same row and abuts against the connecting plate 10; the cleaning motor 11-2 is started again, the cleaning motor 11-2 drives the rotating disc 11-4 connected thereto to rotate, the rotating disc 11-4 drives the other rotating discs 11-4 to rotate simultaneously through the synchronous wheel transmission assembly, the rotating disc 11-4 drives the cleaning brushes 11-5 to rotate, the outside of the eggs is cleaned by the cleaning brushes 11-5, and the eggs do not need to be washed with clean water, so that the protective film on the eggshell is prevented from being damaged and the quality of the eggs is affected; after cleaning, the eggs enter the conveying rollers 4 again, the driving motor 8 is started again, the driving motor 8 drives the conveying rollers 4 connected thereto to rotate, the conveying rollers 4 convey the eggs through cooperation of the synchronous wheel transmission assembly, and when the eggs reach the corresponding sorting port 5, the eggs fall on the guide plate 6 after passing through the sorting port 5 and are limited by the baffle 7, and the eggs are discharged through the guide plate 6 in an inclined manner.
[0045] Compared with the prior art, the specific embodiment has the following beneficial effects:
[0046] 1. The multi-stage adjustable sorting port 5 and the synchronously driven conveying rollers 4 realize accurate grading of the eggs according to the size, improve the sorting efficiency and precision, and reduce manual intervention.
[0047] 2. The cleaning mechanism 11 adopts a rotary brush self-cleaning design, can clean the stains on the surface of the eggshell without water washing, avoids damaging the protective film on the eggshell, and guarantees the quality of the eggs.
[0048] 3、Guide plate 6 cooperates with baffle 7 and splitter 13 to guide the smooth sliding of eggs, and belt conveyor 9 cooperates with baffle 12 to limit and prevent rolling collision, thereby reducing the breakage rate during transportation;
[0049] 4、The sorting, cleaning and conveying are integrated, space is saved, maintenance is facilitated, synchronous wheel transmission ensures stable operation, and the demand of large-scale production is met.
[0050] For those skilled in the art, the technical solutions described in the foregoing embodiments can be modified, and equivalent replacement of part of the technical features can be made. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. An automatic poultry egg sorting and collecting device, comprising a fixed plate (1), a supporting leg (2) and a mounting frame (3), one side of two fixed plates (1) is provided with a mounting frame (3), the front and rear sidewalls of the mounting frame (3) are fixedly connected to the sidewalls of the two fixed plates (1), and the mounting frame (3) and the lower sidewalls of the fixed plates (1) are both fixedly provided with a supporting leg (2); characterized in that: It also contains: Conveying roller (4), the conveying roller (4) is several, and it is arranged in the same plane between the front and rear two fixed plates (1), the front and rear sides of the conveying roller (4) are respectively rotatably connected to the front and rear fixed plates (1) through shaft rods, a plurality of conveying rollers (4) are provided with a plurality of sorting ports (5), and the size of the sorting port (5) increases from left to right; Guide plate (6), the guide plate (6) is several, and it is arranged on the lower side of the plurality of sorting ports (5) one by one, the front side of the guide plate (6) is inclined downward, the two side walls of the upper surface of the guide plate (6) are fixed with the blocking strips (7), and the upper side of the blocking strip (7) is fixed on the lower surface of the fixed plate (1); Driving motor (8), the driving motor (8) is fixed on the outer side wall of one of the fixed plates (1), the driving motor (8) is connected to one end of one of the conveying rollers (4), and the plurality of conveying rollers (4) are connected by synchronous wheel transmission assemblies two by two; Belt conveyor (9), the belt conveyor (9) is arranged on the lower side inside the mounting frame (3), one side of the belt conveyor (9) is provided with a connecting plate (10), the front and rear sides of the connecting plate (10) are fixed on the front and rear inner walls of the mounting frame (3), and the connecting plate (10) is arranged in abutment with the outer belt surface of the belt conveyor (9) and the conveying roller (4) on one side; Cleaning mechanism (11), the cleaning mechanism (11) is two, and it is arranged on the upper side of the connecting plate (10), one side of the cleaning mechanism (11) is provided with a baffle (12), the front and rear sides of the baffle (12) are fixed on the front and rear inner walls of the mounting frame (3), and the baffle (12) is suspended on the upper side of the belt conveyor (9).
2. The poultry egg automatic sorting and collecting device according to claim 1, characterized in that: The lower side of the baffle (12) is provided with a plurality of flow dividing plates (13), the upper side of the flow dividing plate (13) is fixed on the lower side wall of the baffle (12), and the front and rear sides of the flow dividing plate (13) away from the side wall of the cleaning mechanism (11) are arranged in an inclined manner.
3. The poultry egg automatic sorting and collecting device according to claim 1, characterized in that: The cleaning mechanism (11) comprises: Cleaning seat (11-1), the cleaning seat (11-1) is suspended on the upper side of the connecting plate (10), the cleaning seat (11-1) is of an open bottom structure, and the cleaning motor (11-2) is embedded and fixed in the top wall of the cleaning seat (11-1); Electric push rod (11-3), the electric push rod (11-3) is two, and it is fixed and arranged on the outer top wall of the cleaning seat (11-1) in a front and rear symmetrical manner, and the fixed end of the electric push rod (11-3) is fixed on the inner top wall of the mounting frame (3); Rotary disc (11-4), the rotary disc (11-4) is several, and it is equidistantly arranged on the front side inside the cleaning seat (11-1), the protrusions on the top wall of the rotary disc (11-4) are rotatably connected to the top wall of the cleaning seat (11-1) through bearings, and adjacent two protrusions are connected through a synchronous wheel transmission assembly, and the protrusion on one of the rotary discs (11-4) is connected with the output shaft of the cleaning motor (11-2); The cleaning brushes (11-5) are provided in equal amounts and at equal angles on the lower side of the rotating disc (11-4), and are located inside the cleaning seat (11-1).
4. The automatic poultry egg sorting and collecting device according to claim 3, characterized in that: The cleaning brushes (11-5) are provided in equal amounts and at equal angles on the lower side of the rotating disc (11-4), and are located inside the cleaning seat (11-1).
5. The automatic poultry egg sorting and collecting device according to claim 3, characterized in that: The rotating disc (11-4) is fixed with an annular slide rail (16) on the upper surface, and the annular slide rail (16) is slidably arranged in an annular slide groove on the inner top wall of the cleaning seat (11-1).
6. The automatic poultry egg sorting and collecting device according to claim 3, characterized in that: The cleaning seat (11-1) is fixed with a plurality of partition plates (17) at equal distances inside, and the partition plates (17) are located between two adjacent rotating discs (11-4).