Smoking device for meat product processing
By combining compressed gas atomization and a circulating fan, along with a dual heating mechanism and a fully enclosed design, the problem of uneven smoke generation and environmental pollution in traditional meat processing equipment is solved, achieving uniform distribution of the smoking liquid and environmentally friendly heating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional meat processing equipment produces uneven smoke, resulting in inconsistent smoking effects, inconsistent product surface color, and environmental pollution from burning wood particles, which cannot be completely resolved.
It employs the combined action of compressed gas atomization and a circulating fan to achieve uniform distribution of fumigation liquid, uses a dual heating mechanism, and combines a fully enclosed design to replace wood pellet combustion with oily fumigation liquid.
It achieves uniform distribution of fumigation liquid, good product color consistency, reduces environmental pollution, meets environmental protection requirements, and improves heating efficiency and control precision.
Smart Images
Figure CN224098657U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of meat processing smoking, for example to a meat processing smoking device. BACKGROUND
[0002] The smoking process is a key link in meat processing. The traditional method mainly relies on high-temperature carbonization of wood particles or white sugar on a heated metal plate to generate smoke, thereby achieving the effect of smoking.
[0003] However, the prior art has the following significant defects:
[0004] Uneven smoke generation: due to uneven heat distribution, the traditional smoke generation equipment causes fluctuations in smoke generation, resulting in unstable smoking effects, uneven color and luster on the product surface, and affecting the appearance and quality consistency.
[0005] Environmental pollution: a large amount of ash and harmful gases (such as benzopyrene) are generated after the combustion of wood particles, which need to be disposed of, increasing costs and not meeting environmental protection requirements.
[0006] Currently, some equipment attempts to use oily smoking liquid instead of wood particles, but still has problems such as low heating efficiency and insufficient circulation and diffusion capacity, which cannot completely solve the defects of traditional technology. CONTENT OF THE INVENTION
[0007] In order to have a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not a general review, nor is it intended to determine key / important components or delineate the scope of protection of these embodiments, but as a prelude to the detailed description below.
[0008] In order to solve the above technical problems, the present application provides a meat processing smoking device; the meat processing smoking device realizes uniform distribution of smoking liquid through the synergistic action of compressed gas atomization and circulating fans, solves the problem of uneven color and luster of traditional smoke generation equipment, adopts a double heating mechanism, has better heating efficiency, is designed in a fully enclosed manner, has no smoking waste emissions, and reduces environmental pollution.
[0009] The meat processing smoking device provided by the present application comprises a smoking box, a smoking generation device is communicated with the top of the smoking box; the smoking generation device comprises a shell, an inlet pipe, an atomizer, an atomization chamber and a double heating device are sequentially arranged in the shell from right to left; an air compressor is communicated with the upper portion of the atomization chamber; an exhaust pipe is arranged at the bottom of the atomization chamber, and the exhaust pipe is communicated with the top of the smoking box; a circulating fan is arranged in the exhaust pipe.
[0010] In further improvement of the present application, the inlet pipe is communicated with a delivery pump, the delivery pump is communicated with a liquid storage tank, and the liquid storage tank is screw-mounted on the side wall of the smoking box.
[0011] In further improvement of the utility model, the double heating device comprises an internal heating rod arranged in the atomizing chamber and an external heating disc arranged at the left side of the atomizing chamber.
[0012] In further improvement of the utility model, the internal heating rod and the external heating disc are connected in parallel or in series.
[0013] In further improvement of the utility model, a temperature sensor is arranged in the atomizing chamber, and the temperature sensor is connected with a controller; the controller is connected with the internal heating rod and the external heating disc.
[0014] In further improvement of the utility model, the air compressor is communicated with a pressure regulating valve, and the pressure regulating valve is communicated with the upper part of the atomizing chamber.
[0015] Compared with the prior art, the application has the following beneficial effects:
[0016] The application realizes uniform distribution of smoking liquid through the synergistic effect of compressed gas atomization and circulating fan, solves the problem of uneven color of traditional smoking equipment, adopts a double heating mechanism, has better heating efficiency, is designed in a fully-closed mode, has no smoking waste emission, and reduces environmental pollution.
[0017] The foregoing general description and the following description are merely exemplary and explanatory, and are not used to limit the application. BRIEF DESCRIPTION OF DRAWINGS
[0018] To more clearly illustrate the background art or the technical scheme of the application, the drawings used in the prior art or the specific embodiments are briefly introduced as follows; obviously, the structure, proportion, size, etc. shown in the drawings of the specification are merely used to cooperate with the content disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the defined conditions of the implementation of the application, and therefore do not have the technical essence, any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be generated and achieved by the application, should still fall within the scope of the technical content disclosed by the application.
[0019] Figure 1 The specific embodiments of the application are structural schematic diagrams.
[0020] As shown in the drawings: 1, smoking box; 2, shell; 3, feeding pipe; 4, atomizer; 5, atomizing chamber; 6, air compressor; 7, discharge pipe; 8, circulating fan; 9, delivery pump; 10, liquid storage tank; 11, internal heating rod; 12, external heating disc; 13, temperature sensor; 14, controller; 15, pressure regulating valve. DETAILED DESCRIPTION
[0021] In order to enable more detailed understanding of the features and technical contents of the embodiments of the present application, the implementation of the embodiments of the present application is described in detail below, and the attached drawings are only used for reference and do not limit the embodiments of the present application; in the following technical description, in order to facilitate explanation, through multiple details, a sufficient understanding of the disclosed embodiments is provided; however, one or more embodiments can still be implemented without these details; in other cases, in order to simplify the drawings, well-known structures and devices can be simplified.
[0022] The terms "first", "second", and the like in the embodiments of the present application are used to distinguish similar objects, and do not necessarily describe a specific order or sequence; it should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented; in addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion.
[0023] In the embodiments of the present application, the terms "upper", "lower", "inner", "middle", "outer", "front", "back", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings; these terms are mainly used to better describe the embodiments of the present application and its embodiments, and are not used to limit the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation; and, in addition to indicating the orientation or positional relationship, the above-mentioned terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain attachment relationship or connection relationship in some cases; for those skilled in the art, the specific meaning of these terms in the embodiments of the present application can be understood according to the specific circumstances.
[0024] In addition, the terms "set", "connected", "fixed" should be broadly understood, for example, "connected" can be fixedly connected, detachably connected, or integrally configured; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components; for those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0025] Unless otherwise specified, the term "a plurality of" means two or more.
[0026] In the embodiments of the present application, the character " / " represents an "or" relationship between the objects before and after it, for example, Z / X represents: Z or X; the term "and / or" is a description of the association between objects, which means that there can be three relationships, for example, Z and / or X, which means: Z or X, or, Z and X, the three relationships.
[0027] It should be noted that the embodiments in the embodiments and the features in the embodiments can be combined with each other in the embodiments of the present application without conflict.
[0028] The current meat processing smoking process has the following significant defects:
[0029] Uneven smoke generation: due to uneven heat source distribution, the traditional smoke generation equipment causes smoke generation fluctuation, unstable smoking effect, and uneven product surface color, affecting appearance and quality consistency.
[0030] Environmental pollution: a large amount of ash and harmful gases (such as benzopyrene) are generated after wood particle combustion, which requires additional waste treatment, increasing cost and not meeting environmental protection requirements.
[0031] Currently, some equipment also attempts to use oily smoking liquid instead of wood particles, but still has problems such as low heating efficiency, insufficient circulation and diffusion capacity, and cannot completely solve the defects of traditional technology.
[0032] Therefore, the design concept of the present application is to design an environmentally friendly smoking device with high heating efficiency, strong circulation and diffusion capacity, and uniform smoking effect.
[0033] As shown in Figure 1 The present application provides a smoking device for meat processing, which comprises a smoking box 1, and a smoking generation device is communicated with the top of the smoking box 1; the smoking generation device comprises a shell 2, and an inlet pipe 3, an atomizer 4, an atomizing chamber 5 and a double heating device are sequentially arranged in the shell 2 from right to left; an air compressor 6 is communicated with the top of the atomizing chamber 5; an exhaust pipe 7 is arranged at the bottom of the atomizing chamber 5, and the exhaust pipe 7 is communicated with the top of the smoking box 1; a sealing ring, sealing glue or other sealing structure is arranged between the exhaust pipe 7 and the top of the smoking box 1, so as to better ensure the flow of atomized smoking liquid in a closed environment; a circulating fan 8 is arranged in the exhaust pipe 7, and the circulating fan 8 is used for uniformly diffusing the atomized smoking liquid into the smoking box 1; the circulating fan 8 is designed with an adjustable angle of 360 degrees, and the surface of the fan blade is provided with an anti-sticking coating for reducing the residue of the smoking liquid.
[0034] An annular flow guide groove can be further arranged on the inner wall of the atomizing chamber 5, which is used for guiding the atomized smoking liquid to flow to the exhaust pipe 7.
[0035] The inlet pipe 3 is communicated with a conveying pump 9, the conveying pump 9 is communicated with a liquid storage tank 10, the liquid storage tank 10 is threadedly installed on the side wall of the smoking box 1, and a filter screen can be arranged in the inlet pipe 3 for intercepting impurities.
[0036] The double heating device comprises an internal heating rod 11 arranged in the atomizing chamber 5 and an external heating disc 12 arranged on the left side of the atomizing chamber 5, and the internal heating rod 11 and the external heating disc 12 are used for heating the oily smoking liquid to a boiling state.
[0037] The built-in heating rod 11 and the external heating disc 12 are connected in parallel or in series and jointly control the heating temperature in the atomization chamber 5.
[0038] A temperature sensor 13 is arranged in the atomization chamber 5, and the temperature sensor 13 is connected with a controller 14, which can be of S7-200, S7-300 or the like type; the controller 14 is connected with the built-in heating rod 11 and the external heating disc 12 respectively, the temperature sensor 13 monitors the temperature in the atomization chamber 5 in real time, and feeds back to adjust the power of the built-in heating rod 11 and the external heating disc 12 through the controller 14.
[0039] The air compressor 6 is communicated with a pressure regulating valve 15, and the pressure regulating valve 15 is communicated with the upper part of the atomization chamber 5; the air compressor 6 is used for spraying compressed gas to the boiling oily smoking liquid to realize finer atomization, and the pressure regulating valve 15 is used for controlling the injection pressure and flow of the compressed gas.
[0040] The oily smoking liquid enters the shell 2 through the delivery pump 9 and the feed inlet 3, is atomized by the atomizer 4, is transported into the atomization chamber 5, is heated by the external heating disc 12 and the built-in heating rod 11, reaches the boiling state, is atomized and dispersed by the compressed gas of the air compressor 6, and is circulated in the smoking box 1 by the circulating fan 8.
[0041] The application uses double heating devices to heat and treat the atomized oily smoking liquid, and then uses compressed gas to further atomize and disperse the heated atomized oily smoking liquid, so that the particle size of the atomized oily smoking liquid is uniform, the product surface can be uniformly attached by the circulating fan 8, the product smoking color is consistent, the product color can be accurately controlled, no smoking waste is generated, and the environmental pollution problem caused by the emission of smoking waste can be reduced.
[0042] The utility model discloses the following technical scheme to realize remarkable improvement:
[0043] Uniform atomization and diffusion:
[0044] The atomizer and the compressed gas are used to atomize the oily smoking liquid heated to the boiling state to generate micron-level uniform particles; the 360-degree circulating fan forcibly circulates the airflow to ensure that the atomized liquid is uniformly attached to the product surface and the color is consistent.
[0045] Zero pollution emission:
[0046] The fully-closed atomization chamber is combined with a sealing ring design to prevent the leakage of the smoking liquid; pure oily smoking liquid is used to replace wood particle combustion, and no ash or harmful gas is generated, which meets the environmental protection requirements.
[0047] Precise control and energy saving:
[0048] The temperature sensor monitors the temperature of the atomization chamber in real time, and the controller dynamically adjusts the power of the heating rod and the heating disc to ensure the stability of the atomization efficiency; the pressure regulating valve accurately controls the flow of compressed gas, optimizes the size of the atomized particles, and reduces energy consumption.
[0049] The above description and drawings sufficiently illustrate the embodiments of the present application to enable one skilled in the art to practice them, other embodiments can include structural and other changes, the embodiments only represent possible changes, unless explicitly required, individual components and functions are optional, and the order of operations can be changed, parts and features of some embodiments can be included or replaced by parts and features of other embodiments, the embodiments of the present application are not limited to the structures described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof, the scope of the present application is only limited by the appended claims.
Claims
1. A smoking apparatus for meat processing comprising a smoking cabinet, characterized in that, The top of the smoking box is communicated with a smoking generating device; the smoking generating device comprises a shell, a feeding pipe, an atomizer, an atomizing chamber and a double heating device are sequentially arranged in the shell from right to left; an air compressor is communicated with the top of the atomizing chamber; a discharge pipe is arranged at the bottom of the atomizing chamber and communicated with the top of the smoking box; a circulating fan is arranged in the discharge pipe.
2. The meat processing smoking apparatus according to claim 1, characterized in that, The feeding pipe is communicated with a conveying pump, the conveying pump is communicated with a liquid storage tank, and the liquid storage tank is threadedly installed on the side wall of the smoking box.
3. The meat processing smoking apparatus of claim 1, wherein The double heating device comprises an internal heating rod arranged in the atomizing chamber and an external heating disc arranged at the left side of the atomizing chamber.
4. The smoking apparatus for processing of meat products according to claim 3, characterized in that The internal heating rod and the external heating disc are connected in parallel or in series.
5. The smoking apparatus for processing of meat products according to claim 3, characterized in that, A temperature sensor is arranged in the atomizing chamber, and the temperature sensor is connected with a controller; the controller is connected with the internal heating rod and the external heating disc respectively.
6. The meat processing smoking apparatus of claim 1, wherein The air compressor is communicated with a pressure regulating valve, and the pressure regulating valve is communicated with the top of the atomizing chamber.