Fixation device for golden camellia processing
By introducing a flipping structure and an electromagnetic heating tube into the camellia fixation device, combined with a programmable controller and sensors, the problems of uneven temperature and insufficient flipping were solved, achieving uniformity and stability in camellia fixation and improving the fixation quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHAOGUAN COLLEGE
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-10
AI Technical Summary
Existing camellia fixation devices suffer from uneven temperature distribution and insufficient tea leaf agitation, resulting in unstable fixation quality and affecting the quality of camellia.
The design combines a flipping structure with an electromagnetic heating tube. The temperature and flipping action are precisely controlled by a programmable controller to ensure that the tea leaves are heated evenly and turned thoroughly. Temperature sensors and frequency converters are used in conjunction with the electromagnetic heating tube to achieve precise temperature control.
This method ensures uniform temperature and thorough turning during the fixation process of Camellia chrysantha, avoiding localized over- or under-processing and improving the stability and reliability of fixation quality.
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Figure CN224098673U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to camellia sinensis processing technical field, specifically for a kind of for the fixation of camellia sinensis during processing device. BACKGROUND
[0002] Camellia sinensis belongs to theaceae, camellia, and is one of the national protected plants, which is twin sister with tea, camellia, south camellia, oil tea and tea plum. The flower of camellia sinensis is golden yellow, dazzling, like a layer of wax, crystal and oily, like semi-transparent. During the processing of camellia sinensis, fixation is one of the important processes. The purpose of fixation is to destroy and passivate the activity of oxidase in fresh leaves through high temperature, inhibit the enzymatic oxidation of tea polyphenols in fresh leaves, evaporate part of the water in fresh leaves, make tea soft, facilitate rolling and shaping, and promote the formation of good aroma.
[0003] At present, the existing fixation device of camellia sinensis has some deficiencies in use. For example, the traditional fixation device usually adopts single heating mode, which leads to uneven temperature distribution in fixation room, affecting the fixation quality of camellia sinensis. Moreover, during the fixation process, the turning of tea leaves is not sufficient enough, which may cause local fixation to be excessive or insufficient, thus reducing the quality of camellia sinensis. Therefore, we propose a fixation device for camellia sinensis during processing to solve the above problems. UTILITY MODEL CONTENT
[0004] In view of the deficiencies of the prior art, the utility model provides a fixation device for camellia sinensis during processing, which solves the problems mentioned in the background art.
[0005] The utility model solves the technical problems by adopting the following technical scheme: a fixation device for camellia sinensis during processing, comprising a fixation box body, a turnover structure is arranged in the fixation box body, a fan-shaped hole two is formed in the right end of the fixation box body, an electromagnetic heating pipe is fixedly installed in the fixation box body, a programmable controller is fixedly installed on the right end outer wall of the fixation box body, a frequency converter is fixedly installed on the right end outer wall of the fixation box body,
[0006] The turnover structure is used for turnover fixation of camellia sinensis.
[0007] Further, the turnover structure comprises a driving motor, the driving motor is fixedly installed on the right end outer wall of the fixation box body, a rotating shaft is fixedly connected to the output end of the driving motor, one end of the rotating shaft extends into the fixation box body, a fixation grid cylinder is fixedly installed on the outer wall of one end of the rotating shaft, a connecting shaft is fixedly installed on the left end of the fixation grid cylinder, a temperature sensor is fixedly installed on the inner wall left end of the fixation grid cylinder, and an L-shaped discharge pipe is fixedly communicated with the left end of the outer wall of the fixation grid cylinder.
[0008] Further, the overturning structure further comprises a fan-shaped hole one, the fan-shaped hole one is arranged on the right end outer wall of the fixation grid cylinder, an electromagnet is fixedly installed on the inner wall of the fan-shaped hole one, and a fan-shaped mounting plate is movably installed in the fan-shaped hole one.
[0009] Further, the overturning structure further comprises an inclined plate, the outer wall of the inclined plate is fixedly installed on the right end inner wall of the fixation grid cylinder, a through hole is arranged on the outer wall of the inclined plate, a rotating motor one is fixedly installed on the right end inner wall of the fixation grid cylinder and located on one side of the inclined plate, and a fan one is fixedly installed on the output end of the rotating motor one.
[0010] Further, the outer wall of the fixation box body is fixedly installed with a base, a discharging hole is arranged on the left end of the outer wall of the fixation box body and located below the connecting shaft, a rotating motor two is fixedly installed on the left end of the fixation box body, the output end of the rotating motor two extends to the inside of the fixation box body, a fan two is fixedly installed on the output end outer wall of the rotating motor two, a connecting plate is fixedly installed on the left end inner wall of the fixation box body, and one end outer wall of the connecting shaft is rotatably connected in the inside of the connecting plate.
[0011] Further, the temperature sensor and the frequency converter are electrically connected, the temperature sensor and the frequency converter are respectively electrically connected with the programmable controller, the driving motor is electrically connected with the programmable controller, the rotating motor one and the rotating motor two are respectively electrically connected with the programmable controller, and the programmable controller is electrically connected with the electromagnet.
[0012] The utility model discloses a beneficial effect is:
[0013] 1、 this is used for the fixation device of golden flower tea processing, through setting up spring formula electromagnetic heating tube on the inner wall of fixation box body, and cooperate rotating motor two and rotating motor one and evenly blow into fixation grid cylinder in the heat, greatly improve the temperature uniformity in fixation grid cylinder, ensure the fixation quality of golden flower tea, simultaneously, the turning structure can be sufficient to turn over tea, avoid the situation that tea partial fixation is excessive or insufficient, in addition, temperature sensor, frequency converter and programmable controller can accurately control the temperature in fixation grid cylinder, make fixation process more stable and reliable.
[0014] 2、 this is used for the fixation device of golden flower tea processing, through programmable controller and start rotating motor one, rotating motor one drives fan one and carries out the blowing of golden flower tea on the inclined plate, and simultaneously starts driving motor, and driving motor carries out the overturning rotation of fixation grid cylinder and connecting shaft through rotating shaft, makes golden flower tea in fixation grid cylinder turn over, ensures that golden flower tea is heated evenly. DRAWINGS
[0015] In order to more clearly illustrate the technical schemes in the embodiments of the present application or in the prior art, the drawings needed to be used in the embodiment description or in the prior art will be briefly introduced as follows.
[0016] Figure 1 It is a structure schematic view of the present application.
[0017] Figure 2 It is a structure partial sectional view of the present application.
[0018] Figure 3 It is a structure sectional view of the present application.
[0019] Figure 4 It is a structure schematic view of the present application Figure 3 It is an enlarged schematic view of structure A in the present application.
[0020] Figure 5 It is a structure schematic view of the present application Figure 3 It is an enlarged schematic view of structure B in the present application.
[0021] The figure mark explanation: 1, fixation case; 2, turnover structure; 21, drive motor; 22, rotating shaft; 23, fixation grid cylinder; 24, connecting shaft; 25, temperature sensor; 26, L-shaped blanking pipe; 27, fan-shaped hole one; 28, electromagnet; 29, fan-shaped mounting plate; 210, magnetic piece; 211, inclined plate; 212, through hole; 213, rotating motor one; 214, fan one; 3, fan-shaped hole two; 4, electromagnetic heating pipe; 5, programmable controller; 6, frequency converter; 7, base; 8, blanking hole; 9, rotating motor two; 10, fan two; 11, connecting plate. DETAILED DESCRIPTION
[0022] The technical schemes in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application.
[0023] Please refer to Figures 1-5 , a kind of fixation device for Camellia sinensis processing, including fixation case 1, turnover structure 2 is arranged in the inside of fixation case 1, fan-shaped hole two 3 is opened in the right end of fixation case 1, electromagnetic heating pipe 4 is fixedly installed in the inside of fixation case 1, programmable controller 5 is fixedly installed on the right end outer wall of fixation case 1, frequency converter 6 is fixedly installed on the right end outer wall of fixation case 1,
[0024] Turnover structure 2 is used to turnover fixation for Camellia sinensis.
[0025] Refer to Figure 2 , Figure 3As shown, the flipping structure 2 includes a drive motor 21, which is fixedly installed on the outer wall of the right end of the blanching chamber 1. The output end of the drive motor 21 is fixedly connected to a rotating shaft 22. One end of the rotating shaft 22 extends into the interior of the blanching chamber 1. A blanching mesh cylinder 23 is fixedly installed on the outer wall of one end of the rotating shaft 22. A connecting shaft 24 is fixedly installed on the left end of the blanching mesh cylinder 23. A temperature sensor 25 is fixedly installed on the left end of the inner wall of the blanching mesh cylinder 23. An L-shaped feed pipe 26 is fixedly connected to the left end of the outer wall of the blanching mesh cylinder 23.
[0026] In this embodiment, by installing a spring-type electromagnetic heating tube 4 on the inner wall of the blanching chamber 1, and cooperating with the second rotating motor and the first rotating motor 213 to blow heat evenly into the blanching grid cylinder 23, the temperature uniformity within the blanching grid cylinder 23 is greatly improved, ensuring the blanching quality of the golden camellia. At the same time, the turning structure 2 can fully turn the tea leaves, avoiding over- or under-blanching in some areas. In addition, the temperature sensor 25, the frequency converter 6, and the programmable controller 5 can accurately control the temperature within the blanching grid cylinder 23, making the blanching process more stable and reliable.
[0027] Reference Figure 4 , Figure 5 As shown, the flipping structure 2 also includes a fan-shaped hole 27, which is opened on the outer wall of the right end of the blanching mesh cylinder 23. An electromagnet 28 is fixedly installed on the inner wall of the fan-shaped hole 27. A fan-shaped mounting plate 29 is movably installed inside the fan-shaped hole 27. A magnetic component 210 is fixedly installed on the outer wall of the fan-shaped mounting plate 29 on one side of the electromagnet 28.
[0028] In this embodiment, the electromagnet 28 is de-energized by the programmable controller 5, and then the fan-shaped mounting plate 29 is removed from the fan-shaped hole 27 at the right end of the blanching grid cylinder 23. The golden camellia to be blanched is then put into the blanching grid cylinder 23, and then the fan-shaped mounting plate 29 is reset. The programmable controller 5 is energized to the electromagnet 28, so that the magnetic component 210 on one side of the fan-shaped mounting plate 29 is magnetically attracted to the electromagnet 28 and fixed.
[0029] Reference Figures 3-5 As shown, the flipping structure 2 also includes an inclined plate 211. The outer wall of the inclined plate 211 is fixedly installed on the right end of the inner wall of the blanching mesh cylinder 23. The outer wall of the inclined plate 211 has a through hole 212. The right end of the inner wall of the blanching mesh cylinder 23 is fixedly installed on one side of the inclined plate 211. A fan 214 is fixedly installed at the output end of the rotating motor 213.
[0030] In this embodiment, the programmable controller 5 starts the rotating motor 213, which drives the fan 214 to blow the camellia on the inclined plate 211. At the same time, the drive motor 21 is started, which drives the blanching grid cylinder 23 and the connecting shaft 24 to rotate through the rotating shaft 22, so that the camellia in the blanching grid cylinder 23 is turned over, ensuring that the camellia is heated evenly.
[0031] Reference Figures 1-3 As shown, a base 7 is fixedly installed on the outer wall of the blanching box 1. A feeding hole 8 is opened at the left end of the outer wall of the blanching box 1 below the connecting shaft 24. A rotating motor 9 is fixedly installed at the left end of the blanching box 1. The output end of the rotating motor 9 extends into the interior of the blanching box 1. A fan 10 is fixedly installed on the outer wall of the output end of the rotating motor 9. A connecting plate 11 is fixedly installed on the left end of the inner wall of the blanching box 1. One end of the connecting shaft 24 is rotatably connected to the interior of the connecting plate 11.
[0032] Reference Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, temperature sensor 25 and frequency converter 6 are electrically connected, temperature sensor 25 and frequency converter 6 are electrically connected to programmable controller 5 respectively, drive motor 21 is electrically connected to programmable controller 5, rotating motor 1 213 and rotating motor 2 9 are electrically connected to programmable controller 5 respectively, and programmable controller 5 is electrically connected to electromagnet 28.
[0033] In this embodiment, both the first rotating motor 213 and the second rotating motor 9 are servo motors, and their control terminals are controlled by an external power supply control device through a wiring harness; the power line of the drive motor 21 is connected to the power terminal of the generator through a cable; then the programmable controller 5 controls the power phase sequence of the drive motor 21, the first rotating motor 213 and the second rotating motor through the output module to achieve rotation, and its control terminal is controlled by an external power supply control device through a wiring harness.
[0034] In use, the electromagnet 28 is powered off by the programmable controller 5 to demagnetize the electromagnet 28, then the sector-shaped mounting plate 29 is taken out from the sector-shaped hole one 27 at the right end of the fixing grid cylinder 23, then the tea to be fixed is put into the fixing grid cylinder 23, then the sector-shaped mounting plate 29 is reset, the electromagnet 28 is powered on by the programmable controller 5, the magnetic part 210 on one side of the sector-shaped mounting plate 29 is attracted to the electromagnet 28 to be fixed, at the same time, the rotating motor one 213 is started by the programmable controller 5, the rotating motor one 213 drives the fan one 214 to blow the tea on the inclined plate 211, at the same time, the driving motor 21 is started, the driving motor 21 drives the fixing grid cylinder 23 and the connecting shaft 24 to rotate through the rotating shaft 22, so that the tea in the fixing grid cylinder 23 is turned over to ensure that the tea is evenly heated, at the same time, the electromagnetic heating tube 4 is started, the electromagnetic heating tube 4 generates heat through electromagnetic heating, then the rotating motor two 9 is started, the rotating motor two 9 drives the fan two 10 to rotate through the output end, so that the heat is evenly blown into the fixing grid cylinder 23, so that the temperature in the fixing grid cylinder 23 gradually rises, at the same time, the temperature sensor 25 monitors the temperature in the fixing grid cylinder 23 in real time, and transmits the temperature signal to the programmable controller 5, the programmable controller 5 adjusts the power of the electromagnetic heating tube 4 and the rotating motor two 9 through the frequency converter 6 according to the set temperature range, so as to realize accurate control of the temperature in the fixing grid cylinder 23.
[0035] The above description of disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A kind of for camellia processing when fixation device, including fixation box (1), it is characterized by: The inside of the fixation box body (1) is provided with a turnover structure (2), the right end of the fixation box body (1) is provided with a sector hole two (3), the inside of the fixation box body (1) is fixedly installed with an electromagnetic heating pipe (4), the right end outer wall of the fixation box body (1) is fixedly installed with a programmable controller (5), and the right end outer wall of the fixation box body (1) is fixedly installed with a frequency converter (6), The turnover structure (2) is used for turnover fixation of camellia nitidissima.
2. The device for fixation according to claim 1, characterized in that: The turnover structure (2) includes a driving motor (21), the driving motor (21) is fixedly installed on the right end outer wall of the fixation box body (1), the output end of the driving motor (21) is fixedly connected with a rotating shaft (22), one end of the rotating shaft (22) extends to the inside of the fixation box body (1), the outer wall of one end of the rotating shaft (22) is fixedly installed with a fixation grid cylinder (23), the left end of the fixation grid cylinder (23) is fixedly installed with a connecting shaft (24), the inner wall left end of the fixation grid cylinder (23) is fixedly installed with a temperature sensor (25), and the outer wall left end of the fixation grid cylinder (23) is fixedly communicated with an L-shaped blanking pipe (26).
3. The device for fixation according to claim 2, characterized in that: The turnover structure (2) further includes a sector hole one (27), the sector hole one (27) is arranged on the right end outer wall of the fixation grid cylinder (23), the inner wall of the sector hole one (27) is fixedly installed with an electromagnet (28), and the inside of the sector hole one (27) is movably installed with a sector mounting plate (29).
4. The device for fixation according to claim 3, characterized in that: The turnover structure (2) further includes an inclined plate (211), the outer wall of the inclined plate (211) is fixedly installed on the inner wall right end of the fixation grid cylinder (23), the outer wall of the inclined plate (211) is provided with a through hole (212), the inner wall right end of the fixation grid cylinder (23) is fixedly installed with a rotating motor one (213) on one side of the inclined plate (211), and the output end of the rotating motor one (213) is fixedly installed with a fan one (214).
5. The device for fixation according to claim 4, characterized in that: The outer wall of the fixation box body (1) is fixedly installed with a base (7), the outer wall left end of the fixation box body (1) is provided with a blanking hole (8) below the connecting shaft (24), the left end of the fixation box body (1) is fixedly installed with a rotating motor two (9), the output end of the rotating motor two (9) extends to the inside of the fixation box body (1), the output end outer wall of the rotating motor two (9) is fixedly installed with a fan two (10), the inner wall left end of the fixation box body (1) is fixedly installed with a connecting plate (11), and one end of the connecting shaft (24) is rotatably connected in the inside of the connecting plate (11).
6. The device for fixation according to claim 5, characterized in that: The temperature sensor (25) and the frequency converter (6) are electrically connected, the temperature sensor (25) and the frequency converter (6) are electrically connected with the programmable controller (5) respectively, the driving motor (21) and the programmable controller (5) are electrically connected, the rotating motor one (213) and the rotating motor two (9) are electrically connected with the programmable controller (5) respectively, and the programmable controller (5) and the electromagnet (28) are electrically connected.