Cigar suction resistance adjusting device
By automating the lifting assembly, clamping assembly, and the venting and lateral movement module of the insert pin, the problems of uneven cigar draw resistance adjustment and safety hazards have been solved, achieving uniformity and consistency of cigar draw resistance and improving production efficiency and smoking comfort.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the draw resistance adjustment of handmade cigars is uneven, making it difficult to achieve uniform quality, and the operation process poses safety hazards. Traditional syringes have limited depth and pressure, and cannot effectively improve the draw resistance.
Employing a lifting assembly, clamping assembly, and a pin ventilation and lateral movement module, combined with photoelectric sensors and a control terminal, it achieves automated insertion-type compressed air adjustment. By precisely inserting the pin inside the cigar and injecting air, the draw resistance is adjusted.
This has achieved uniformity in the draw resistance of cigars and consistency in quality, improved the product qualification rate, reduced safety hazards, and enhanced production efficiency and smoking comfort.
Smart Images

Figure CN224098758U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigar craft equipment, more particularly, the utility model relates to a cigar resistance adjusting device. BACKGROUND
[0002] With the development of tobacco industry, the demand and quality of tobacco show the rising development trend. According to statistical data, about 20-30% of the products in the handmade cigar are unqualified, and the main reason is that the tobacco blank resistance is too large. In order to solve this technical problem, the traditional syringe is usually used for the insertion type blowing operation of cigar, that is, the injection needle is inserted into the end of the cigar, the piston rod is pushed, a small amount of air flow gap is increased in the cigar, so as to reduce the resistance of the cigar. However, the depth of the traditional syringe inserted into the cigar is limited, and the air pressure of the injection cylinder is limited, which means that it cannot effectively change the tobacco structure inside the cigar, so the range of improving the resistance of the cigar is also limited. The blowing operation of the traditional syringe is completed by manually pushing the piston, and this process lacks automation and needs experienced personnel to operate. Improper operation will cause the cigar to be scrapped, and the insertion position and depth information of each time are difficult to accurately record and quantify, which makes it difficult to achieve consistent resistance improvement effect. In addition, pure manual operation (manual clamping and manual puncture) is easy to cause safety hazards. SUMMARY
[0003] The utility model overcomes the defects of the prior art, provides a kind of implementation of cigar resistance adjusting device, to expect can solve the problem that quality uniformity and safety hazard are prone to appear when cigar is operated by blowing to reduce resistance.
[0004] To solve the above technical problems, the utility model adopts the following technical solutions:
[0005] A kind of cigar resistance adjusting device, including lifting assembly, clamping assembly and needle air passage and transverse movement module, lifting assembly has the V-shaped groove that can rise and fall, V-shaped groove is divided into two sections, clamping assembly has the two clamping jaws that can open and close, two clamping jaws are oppositely arranged between two sections V-shaped groove;Needle air passage and transverse movement module include needle power source, air inlet assembly, needle, air inlet assembly is communicated with needle gas path, needle is fixed on needle power source, the movement direction of needle is directly opposite V-shaped groove.
[0006] The lifting assembly comprises a lifting motor, a V-shaped groove module is mounted on an output shaft of the lifting motor, the V-shaped groove is located on an upper surface of the V-shaped groove module, the V-shaped groove module is divided into two sections so that the V-shaped groove is divided into two sections, the two sections of the V-shaped groove module are connected through a connecting block, and the clamping part of the clamping jaw is located above the connecting block; the clamping assembly comprises a power box, the clamping jaw is in sliding connection with a sliding groove of the power box, and the power box controls the opening and closing of the two clamping jaws; the pin power source is a linear motor; the air inlet assembly comprises an air inlet seat and an air source treatment device, the air inlet seat is connected with an output shaft of the linear motor, the air inlet seat is provided with an air inlet hole and an air outlet hole, the air outlet hole corresponds to the V-shaped groove, the air inlet hole of the air inlet seat is in communication with the air source treatment device through an air inlet pipe, and the air source treatment device is connected with an air compression device; the pin comprises a pin sleeve and a pin tube, the pin sleeve is mounted on the air outlet hole of the air inlet seat, and the pin tube is horizontally and fixedly installed at the front end of the pin sleeve; the end part and the side wall of the pin tube are both provided with air holes.
[0007] One end of the V-shaped groove is fixedly provided with a blocking plate, and a pin perforation is further arranged on the blocking plate, the pin perforation is a vertical long slot, and the pin perforation corresponds to the position of the pin.
[0008] The sliding guide seat comprises a sliding block and a guide seat, the sliding block is fixedly installed at the top of the linear motor, the guide seat is L-shaped, the guide seat is provided with a sliding groove, the guide seat is in sliding connection with the sliding block through the sliding groove, one end of the guide seat is fixedly connected with the output end of the linear motor, and the bottom of the air inlet seat is fixedly connected with the front end face of the guide seat.
[0009] The pin sleeve is provided with one or more pin tubes.
[0010] A pin guide seat is further arranged between the pin and the blocking plate, and a plurality of pin guide holes corresponding to the pin tubes are arranged on the pin guide seat.
[0011] The cigar smoke suction resistance adjusting device comprises a control terminal, a grating and a photoelectric sensor, process parameters of a plurality of types of cigar are stored in the control terminal, the lifting motor, the power source of the power box, the air source treatment device, the linear motor, the grating and the photoelectric sensor are connected with the control terminal, the V-shaped groove is provided with a mounting hole, and the photoelectric sensor is mounted in the mounting hole, and the grating is arranged above the lifting assembly, the clamping assembly and the pin air passage and transverse movement module.
[0012] The cigar smoke suction resistance adjusting device comprises a shell, a touch screen is further arranged on the front surface of the shell, and the touch screen is connected with the control terminal.
[0013] A cigar smoke suction resistance adjusting method comprises the following steps:
[0014] The first step is to store the process parameters of several types of cigar in the control terminal, including the parameters of the lifting assembly, the clamping assembly, the linear motor and the air source treatment device connected with the control terminal; the process parameters are obtained by selecting the type of cigar and sent to the control terminal;
[0015] The second step is to place the cigar in the V-shaped groove which is lifted and lowered by the lifting assembly, and make the cigar trigger the photoelectric sensor, and the control terminal obtains the signal of the photoelectric sensor;
[0016] The third step is that the grating feeds back the signal of the operator's hand to the control terminal, when the operator's hand leaves the grating detection area and the photoelectric sensor detects the cigar, the control terminal performs the following operations according to the process parameters selected in the first step:
[0017] 3.1: the lifting assembly lifts the cigar, so that the needle is coaxial with the axis of the cigar;
[0018] 3.2: the clamping assembly clamps the cigar, so that the cigar is fixed;
[0019] 3.3: the linear motor drives the needle provided with compressed air by the air source treatment device to penetrate into the inside of the cigar, and the compressed air is discharged from the air hole on the needle to the inside of the cigar;
[0020] 3.4: the linear motor pulls out the needle from the cigar, and the air source treatment device closes the air path of the compressed air;
[0021] 3.5: the clamping assembly releases the cigar, and the fixation is released;
[0022] The fourth step is that the operator manually takes out the cigar from the V-shaped groove.
[0023] In the cigar draw resistance adjusting method,
[0024] The process parameters include the distance and speed of the lifting assembly moving up and down, the clamping width, speed and torque of the clamping assembly, the insertion speed of the linear motor, the needle tube insertion depth, and the pressure and air flow of the air source treatment device delivering compressed air.
[0025] Compared with the prior art, the utility model has at least the following beneficial effects:
[0026] 1. Insertion type compressed air: the insertion type compressed air is used to reduce the draw resistance of the cigar. When the cigar is made, the device is inserted into the tobacco blank and injected with compressed air. In this way, the density and tightness of the tobacco blank can be effectively adjusted, so as to reduce the overall draw resistance level.
[0027] 2. Air conditioning technology: This device uses air conditioning technology to control the time, flow and pressure of compressed air as needed. By adjusting, it can accurately reduce the resistance in the tobacco blank, so that it reaches the ideal resistance level, and improves the pass rate of products.
[0028] 3. Needle tube structure design: Ensure uniform distribution of compressed air during insertion. This can avoid the problem of local resistance being too high or too low, making the resistance of each part uniform and consistent, improving overall quality.
[0029] 4. Real-time monitoring and feedback: Cooperate with the cigar resistance monitor on the production line to monitor and feedback the resistance level accurately and in a timely manner. Through real-time monitoring, we can accurately assess the resistance of the tobacco blank and make adjustments as needed to ensure that the product meets the expected quality requirements.
[0030] 5. Improve production efficiency: Reducing part of the cigar resistance not only improves the pass rate of products, but also improves production efficiency. Due to the solution of resistance problems, the need for disassembly and rework is reduced, saving time and human resources, making the production process more efficient and smooth, and better meeting market demand. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 The overall structure of the utility model is shown in the figure;
[0032] Figure 2 The rear part of the shell of the utility model is shown in the figure;
[0033] Figure 3 The lifting assembly of the utility model is shown in the figure;
[0034] Figure 4 The clamping part of the utility model is shown in the figure;
[0035] Figure 5 The insertion needle ventilation and horizontal movement module of the utility model is shown in the figure;
[0036] Figure 6 The side view of the clamping jaw of the utility model is shown in the figure;
[0037] Figure 7 The insertion needle structure of a needle tube of the utility model is shown in the figure;
[0038] Figure 8 The cross-section of the needle tube of the utility model is shown in the figure;
[0039] Figure 9 The insertion needle guide seat structure of the utility model is shown in the figure;
[0040] Figure 10 The cigar resistance adjusting device and cigar cooperation diagram of the utility model is shown in the figure;
[0041] Figure 11 A flow chart for adjusting suction resistance using the device of the present application;
[0042] Each number in the figure: 1, shell; 2, lifting assembly; 3, clamping assembly; 4, pin ventilation and horizontal movement module; 5, cigar; 6, clamping area; 7, lifting motor; 8, V-shaped groove module; 9, V-shaped groove; 10, connecting block; 11, photoelectric sensor; 12, blocking plate; 13, pin hole; 14, pin; 15, power box; 16, clamping jaw; 17, dustproof plate; 18, clamping part; 19, sliding block; 20, clamping groove; 21, linear motor; 22, guide seat; 23, touch screen; 24, air inlet seat; 25, air inlet pipe; 26, air source treatment device; 27, air inlet hole; 28, needle sleeve; 29, needle tube; 30, ventilation hole; 31, pin guide seat; 32, pin guide hole; 33, grating; 34, fan; 35, network connection port; 36, side door; 37, start button; 38, stop button; 39, protection door. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0044] As Figure 1 , 3 , 4, 5: a cigar suction resistance adjusting device comprises a shell 1, the shell 1 is provided with an opening, which facilitates the operator to take and place the cigar at the opening; the shell 1 is internally provided with a lifting assembly 2, a clamping assembly 3 and a pin ventilation and horizontal movement module 4, the lifting assembly 2 adjusts the height of the cigar 5 in line, and the coaxial centering lifting before needling is performed on different circumferential tobacco blanks of different thicknesses, which facilitates the work of the pin ventilation and horizontal movement module 4; the clamping assembly 3 clamps and fixes the cigar 5 after the position adjustment of the lifting assembly 2 is completed, so as to prevent the cigar 5 from being scrapped due to shaking during the work of the pin ventilation and horizontal movement module 4; the pin ventilation and horizontal movement module 4 is inserted into the interior of the cigar 5 and changes the internal structure of the cigar 5 by compressed air, so as to realize the reduction of the suction resistance of the cigar 5; the lifting assembly 2, the clamping assembly 3 and the pin ventilation and horizontal movement module 4 are fixedly installed in the shell 1 through a rack, the pin ventilation and horizontal movement module 4 is located at one end of the lifting assembly 2, the lifting assembly 2 is provided with a clamping area 6, and the clamping assembly 3 is located in the clamping area 6 of the lifting assembly 2.
[0045] As Figure 3 , 4As shown: the lifting assembly 2 includes lifting motor 7, V-shaped groove module 8, lifting motor 7 is fixedly installed on the rack, lifting motor 7 is linear lifting motor, V-shaped groove module 8 is fixedly installed on the top of the output shaft of lifting motor 7, the upper surface of V-shaped groove module 8 has V-shaped groove 9, V-shaped groove 9 is used for placing cigar 5, cigar 5 is long strip cylindrical, when cigar 5 is placed in V-shaped groove 9, it will naturally fall into the bottom of V-shaped groove 9 (i.e. V-shaped groove has self-centering characteristics), can realize V-shaped groove 9 to cigar 5 longitudinal limit, the output shaft of lifting motor 7 drives V-shaped groove module 8 to move up and down, realizes cigar 5 up and down position adjustment. V-shaped groove module 8 also has clamping area 6, clamping area 6 divides V-shaped groove module 8 into two sections, the bottom of two V-shaped groove modules 8 is fixedly connected through connecting block 10, connecting block 10 is located in clamping area 6, so that the V-shaped groove 9 of two V-shaped groove modules 8 corresponds, the length of clamping area 6 is less than the length of cigar 5; when in use, place cigar 5 in V-shaped groove 9, so that the two ends of cigar 5 are located in two sections of V-shaped groove module 8 respectively, the middle section of cigar 5 is located in clamping area 6, clamping assembly 3 clamps cigar 5 in clamping area 6. V-shaped groove module 8 also has blocking plate 12 near one end of needle ventilation and horizontal movement module 4, the surface of blocking plate 12 corresponds to V-shaped groove 9 of V-shaped groove module 8, blocking plate 12 is fixedly installed on the end of V-shaped groove 9, which can ensure that one end of cigar 5 is aligned with blocking plate 12 when cigar 5 is placed in V-shaped groove 9, realizing axial positioning of cigar 5. Blocking plate 12 also has needle perforation 13, needle perforation 13 is vertical long strip hole, needle perforation 13 corresponds to the position of needle 14 on needle ventilation and horizontal movement module 4, the vertical long strip of needle perforation 13 can adapt to different diameter cigar 5 for needle blowing operation.
[0046] Clamping assembly 3 is located in clamping area 6 of V-shaped groove module 8, including power box 15, clamping jaw 16, dustproof plate 17, power box 15 is fixedly installed on the rack, clamping jaw 16 has two, respectively opposite setting on both sides of connecting block 10. Figure 6 As shown, clamping jaw 16 includes clamping part 18, connecting rod and sliding block 19, clamping part 18 is located above connecting block 10, both ends of clamping part 18 are gap matched with both ends of V-shaped groove module 8, transversely provided with clamping groove 20 on the clamping part 18 of clamping jaw 16, when clamping cigar 5, the left and right sides of cigar 5 are clamped and limited by two clamping grooves 20, strip teeth can also be added in clamping groove 20, so that clamping jaw 16 has anti-skid property, the clamping force of cigar 5 can be controlled by changing the position of two clamping jaws 16. Two clamping jaws 16 are also provided with dustproof plate 17 below Figure 1The dustproof plate 17 is arranged at the lower part of the connecting block 10 to prevent the cigar 5 from falling into the power box. The connecting rod is fixedly connected to the lower end of the clamping part 18, and the sliding block 19 is fixedly connected to the lower end of the connecting rod. The two clamping jaws 16 drive the clamping part 18 to change the relative position through the respective sliding blocks 19, so as to clamp and release the cigar 5. The power box 15 is arranged at the bottom of the clamping jaw 16. The power box 15 is provided with a sliding groove, and the two sliding blocks 19 are slidingly arranged in the sliding groove. The power box 15 is provided with a clamping motor. The clamping motor controls the two clamping jaws 16 to slide in the sliding groove, so as to realize the close or far away of the two clamping jaws 16. Alternatively, the two clamping jaws 16 are connected with a threaded rod. The threaded rod has two sections, and the rotation directions of the two sections of threads on the threaded rod are different. One end of the threaded rod is connected with the clamping motor. When the clamping motor drives the threaded rod to rotate, the sliding block 19 is close to or far away from the threaded rod, so as to realize the close or far away of the two clamping jaws 16.
[0047] As shown in Figure 1 、 5 : the pin ventilation and horizontal movement module 4 includes a linear motor 21, a sliding guide seat, an air inlet assembly, and a pin 14. The linear motor 21 is fixedly installed on a rack, and the output end thereof corresponds to a blocking plate 12. The sliding guide seat includes a sliding block and a guide seat 22. The sliding block is fixedly installed on the top of the linear motor 21. The guide seat 22 is L-shaped and has a sliding groove. The guide seat 22 is slidingly installed on the sliding block through the sliding groove. One end of the guide seat 22 is fixedly connected with the output end of the linear motor 21. The linear movement track of the air inlet assembly is more stable through the slidingly arranged guide seat 22. Figure 2 The air inlet assembly is fixedly installed on the front end face of the guide seat 22. The air inlet assembly includes an air inlet seat 24, an air inlet pipe 25, and can further include an air source treatment device 26 (as shown in Figure 2 ). The air inlet seat 24 is fixedly connected with the front end face of the guide seat 22. The air inlet seat 24 has an air inlet hole 27 and an air outlet hole. The air outlet hole is arranged on the front end face of the air inlet seat 24 and corresponds to the V-shaped groove 9. The air inlet pipe 25 is in communication with the air inlet hole 27 in a sealing manner such as quick connection or threading. The end of the air inlet pipe 25 is in communication with the air source treatment device 26. The air source treatment device 26 is connected with an air compression device. The air source treatment device 26 adjusts the pressure of the compressed air input by the air compression device. Meanwhile, the air source treatment device 26 can also filter the air input by the air compression device, and perform basic treatments such as water drainage and oil drainage, so as to prevent the input compressed air from causing secondary pollution to the cigar. A dust removal gun can be installed on the air source treatment device 26, so as to facilitate the cleaning of the inside and outside of the equipment.
[0048] As shown in Figure 7 、 Figure 8As shown: the pin 14 includes a needle sleeve 28 and a needle tube 29, the needle sleeve 28 is installed on the air outlet hole of the air inlet seat 24 through threaded sleeve or quick connector and the like, realizing the airtight connection of the pin 14 and the air outlet hole, the needle tube 29 is horizontally fixedly installed at the front end of the needle sleeve 28, the needle tube 29 is a hollow tube, the front end of the needle tube 29 has a sharp part, the needle tube 29 is communicated with the needle sleeve 28, the end part and the side wall of the needle tube 29 have air holes 30, and two rows of air holes 30 are oppositely arranged on the needle tube 29, the compressed air is guided to the inside of the cigar 5 through the design of the air holes 30, and the internal structure of the cigar 5 is changed; after the cigar 5 is clamped by the clamping assembly, the output shaft of the linear motor 21 is stretched out to push out the guide seat 22, so that the guide seat 22 pushes the air inlet seat 24 and the needle tube 29 to the end head direction of the cigar 5, the needle tube 29 is inserted into the inside of the cigar 5 from the end head of the cigar 5, and in the process of inserting the needle tube 29 into the cigar 5, the compressed air enters the air inlet seat 24 through the air inlet pipe 25, and then is discharged through the air holes 30 of the needle tube 29. After the needle tube 29 is inserted into the cigar 5 to a predetermined depth, the output shaft of the linear motor 21 is retracted until the needle tube 29 is completely pulled out from the end head of the cigar 5; in actual use, only one needle tube of the pin 14 cannot meet the adjustment of the suction resistance of all types of cigars, therefore, a plurality of pins are also designed, each group of pins is provided with a separate needle sleeve 28, and each group of pins is provided with the needle tube 29 to meet the adjustment of the suction resistance of the cigar 5, such as one, three, five or nine needle tubes of the pin 14, and the corresponding pin is selected according to the type of the cigar 5. The pin with multiple needle tubes ensures that the compressed air can be uniformly distributed in the process of insertion, so that the problem of local suction resistance being too high or too low can be avoided, the suction resistance of each part is uniform, and the overall quality of the cigar is improved. Axial center / ring uniform insertion of needle head small holes (single needle hole / multiple needle hole) into the cigar end face interior. This technique is known as "ventilation hole". The purpose of the ventilation hole is to improve the suction resistance and burning performance of the cigar. By inserting a needle into the center of the cigar, the airflow within the cigar can be smoother, reducing suction resistance and allowing for more even burning. This technique is particularly useful for cigars that are made tightly, as they can have too much suction resistance, affecting the smoking experience. By applying the ventilation hole technique, the suction resistance can be effectively reduced, improving the comfort of smoking. This technique can be adjusted for specific cigars to meet the needs of consumers for a better smoking experience. By using the ventilation hole technique, cigar manufacturers can improve the suction resistance performance of their products, allowing for more even tobacco burning and thus improving the user's smoking experience. This technique is mainly applied to tightly made cigars, reducing suction resistance and improving smoking comfort to meet the needs of consumers for high-quality cigars.
[0049] As Figure 5 , Figure 9As shown: between the pin 14 and the blocking plate 12 is also provided with pin guide seat 31, pin guide seat 31 is fixedly installed on the rack, pin guide seat 31 is provided with a plurality of pin guide hole 32, pin guide hole 32 corresponds to the front end of the needle tube 29 sharp part, pin guide hole 32 and needle tube 29 clearance fit, pin guide seat 31 is provided with 16 pin guide hole, the arrangement mode is that the center pin guide hole, the first circle outside the center hole is evenly provided with three pin guide holes, the second circle is evenly provided with four pin guide holes, the third circle is evenly provided with eight pin guide holes, the needle of a needle tube passes through the center pin guide hole; The needle of three needle tubes passes through the three pin guide holes around the center hole; The needle of five needle tubes passes through the center pin guide hole and the four pin guide holes of the second outer circle; The needle of nine needle tubes passes through the center pin guide hole and the eight pin guide holes of the third circle; Each group of needles is designed on the needle sleeve according to the arrangement mode of the pin guide hole on the guide seat to meet different models of cigar. The pin guide hole on the guide seat corresponds to the pin hole on the blocking plate. In the process of inserting the needle into the cigar, the needle first passes through the pin guide hole, which guides the needle tube and ensures the straightness of the needle tube, ensuring the straightness of the needle tube inserted into the cigar, avoiding the needle tube bending and the bent needle tube piercing the cigar.
[0050] As shown in Figure 1 , Figure 2 : the housing 1 is also provided with a grating 33, which is arranged on the upper part of the lifting assembly 2, the clamping assembly 3 and the pin ventilation and transverse movement module 4. The transmitting end and receiving end of the grating 33 are installed on the left and right sides of the housing 1. When the operator places the cigar 5 on the V-shaped groove 9, the operator's hand will block the signal of the grating 33, so that the grating 33 detects the hand in the working area. At this time, the whole device cannot run and move. The housing 1 is also provided with a fan 34 for cooling the electrical elements inside the housing. The opening of the housing 1 is also hingedly connected with a protective door 39, which has a viewing window. After blowing off the tobacco dregs at the end of each shift, the protective door 39 is closed to protect the inside of the device. The side wall of the housing 1 is also hingedly connected with a side door 36, which can be opened to clean and maintain the electrical elements, moving parts and bottom plate inside the device.
[0051] In order to realize automation, a control terminal can be provided, the lifting assembly 2, the clamping assembly 3, the needle ventilation and transverse movement module 4 and the control terminal are connected, and the above components are controlled to operate by the control terminal. The control terminal stores the process parameters of each brand of cigar to be executed by the device. The control terminal is connected with the lifting motor 7 to control the lifting assembly 2, the control terminal is connected with the clamping motor in the power box 15 to control the clamping assembly 3, and the control terminal is connected with the air compressor, the air source treatment device 26 and the linear motor 21 to control the needle ventilation and transverse movement module 4.
[0052] The end of the cigar 5 close to the needle ventilation and transverse movement module 4 is the operation end of the insertion type air blowing, so the position of the end of the cigar 5 must be in place to ensure the quality of the insertion type air blowing operation. The V-shaped groove 9 has a mounting hole, and the photoelectric sensor 11 is mounted in the mounting hole; after the cigar 5 is placed in place, the photoelectric sensor 11 is shielded, so that the photoelectric sensor detects that the cigar is in place. The photoelectric sensor 11 is connected with the control terminal, and when the cigar is in place, the photoelectric sensor 11 feeds back a signal to the control terminal, so that the cigar can be adjusted in position, clamped and blown, and other steps.
[0053] The torque feedback function of the clamping motor in the power box 15 can realize the flexible clamping of the clamping part 18 to the cigar 5.
[0054] The control terminal monitors the depth of the needle tube 29 inserted into the cigar 5 by controlling the movement distance of the output shaft of the linear motor 21.
[0055] The grating 33 is connected with the control terminal, and the control terminal judges whether the hand is away by the signal feedback by the grating 33. After the hand is away, the height of the cigar can be adjusted and the needle tube can be inserted.
[0056] The shell 1 is also provided with a network connection port 35 to provide instrument network function. The shell 1 is also provided with a power connection port to provide power supply for the device; the front of the shell 1 is also provided with a touch screen 23, and the touch screen 23 is connected with the control terminal to realize man-machine exchange, process parameter setting, inquiry and the like, including setting the moving distance and speed of the lifting assembly 2, the clamping width, speed and torque of the clamping assembly 3, the insertion speed of the linear motor 21 of the needle ventilation and transverse movement module 4, the insertion depth of the needle tube, the pressure and airflow of the compressed air delivered by the air source treatment device 26. The front of the shell 1 is also provided with a start button 37 and a stop button 38, and the start button 37 and the stop button 38 are connected with the control terminal to start and stop the operation of the device. If an abnormality or failure occurs during the program execution, the current program execution action can be stopped by pressing the stop button 38; if foreign matter enters the working area, the grating 33 will also stop the operation of the device.
[0057] The specific use method is as shown in Figure 9 and Figure 10 :
[0058] First step, selecting process parameters: selecting the model of cigar 5 through the touch screen 23, each model has process parameters (the distance and speed of the lifting assembly 2 moving up and down, the width, speed and torque of the clamping assembly 3 clamping, the insertion speed of the pin air and transverse module 4 linear motor 21, the needle tube insertion depth, the pressure and airflow of the compressed air supplied by the air source treatment device 26) which have been stored in the control terminal.
[0059] Second step, manual feeding: placing the cigar 5 of the corresponding model in the V-shaped groove 9, so that the middle section of the cigar 5 is located in the clamping area 6, and the two ends are located in the two sections of the V-shaped groove module 8 respectively, ensuring that the end of the cigar 5 close to the baffle 12 is in contact with the baffle 12, and at the same time, the hand of the operator is detected in the working area due to the action of the grating 33, at this time, the equipment is locked by the control terminal and cannot run and act.
[0060] Third step, after the hand of the operator moves out of the working area, the grating 33 restores the signal, the control terminal releases the lock of the equipment, and the operator presses the start button 37, and the equipment runs according to the selected process parameters:
[0061] 3.1: the lifting motor drives the V-shaped groove module 8 to ascend to the corresponding position according to the set process parameters, so that the pin 14 is coaxial with the axis of the cigar 5, that is, it ensures that the pin 14 can be inserted into the central position of the axis of the cigar 5;
[0062] 3.2: the clamping assembly 3 clamps the cigar 5 until the clamping part 18 completely clamps the cigar 5, and the clamping motor sends a clamping success signal to the control terminal and stops moving;
[0063] 3.3: the pin air and transverse module 4 starts to run according to the signal of the control terminal, the output shaft of the linear motor 21 drives the pin 14 to the end of the cigar 5, and the air source treatment device 26 starts to input the standard compressed air according to the system signal, the pin 14 slowly penetrates into the inside of the cigar 5 through the pin guide hole 32 and the pin hole 13, and the compressed air is discharged from the air hole 30 of the pin 14;
[0064] 3.4: the pin 14 penetrates into the cigar 5 to the set depth, the linear motor 21 starts to run reversely to pull out the pin 14 from the cigar 5, after the linear motor 21 reversely runs to the original position, the pin 14 is completely pulled out from the cigar 5, and at the same time, the air source treatment device 26 closes the air path according to the signal of the control terminal and stops supplying compressed air;
[0065] 3.5: the clamping motor is reversed to operate, so that the clamping jaw 16 loosens the cigar 5 until the clamping jaw 16 returns to the original position;
[0066] Fourth step: the operator takes out the cigar 5 from the V-shaped groove 9.
[0067] After the cigar is taken out, the cigar 5 can be detected by a cigar draw resistance detector to check the draw resistance adjustment.
[0068] The above steps are repeated to realize continuous operation of the device. Different types of cigars can be used by replacing the pins according to system parameters.
[0069] Although the present application has been described with reference to the explanatory embodiments of the present application, it should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the present application. More specifically, within the scope of the present application, various modifications and improvements can be made to the constituent components and / or layout of the subject combination layout. In addition to the modifications and improvements to the constituent components and / or layout, other uses will be apparent to those skilled in the art.
Claims
1. A cigar draw resistance adjustment device, characterized in that: The device comprises a lifting assembly (2), a clamping assembly (3) and a pin ventilation and horizontal movement module (4), the lifting assembly (2) has a V-shaped groove (9) capable of rising and falling, the V-shaped groove (9) is divided into two sections, the clamping assembly (3) has two clamping jaws (16) capable of opening and closing, and the two clamping jaws (16) are oppositely arranged between the two sections of the V-shaped groove (9); the pin ventilation and horizontal movement module (4) comprises a pin power source, an air inlet assembly and a pin (14), the air inlet assembly is in communication with the pin air path, the pin is fixed on the pin power source, and the movement direction of the pin is opposite to the V-shaped groove (9).
2. A cigar draw resistance adjustment device according to claim 1, characterised in that: The lifting assembly (2) comprises a lifting motor (7), a V-shaped groove module (8) is installed on the output shaft of the lifting motor (7), the V-shaped groove (9) is located on the upper surface of the V-shaped groove module (8), the V-shaped groove module (8) is divided into two sections so that the V-shaped groove (9) is divided into two sections, the two sections of the V-shaped groove module (8) are connected through a connecting block (10), and the clamping part (18) of the clamping jaw (16) is located above the connecting block (10); the clamping assembly (3) comprises a power box (15), the clamping jaw (16) is in sliding connection with a sliding groove of the power box (15), and the power box (15) controls the opening and closing between the two clamping jaws (16); the pin power source is a linear motor (21); the air inlet assembly comprises an air inlet seat (24) and an air source treatment device (26), the air inlet seat (24) is connected with the output shaft of the linear motor (21), the air inlet seat (24) is provided with an air inlet hole (27) and an air outlet hole, the air outlet hole corresponds to the V-shaped groove (9), the air inlet hole (27) of the air inlet seat (24) is in communication with the air source treatment device (26) through an air inlet pipe (25), and the air source treatment device (26) is connected with an air compression device; the pin comprises a needle sleeve (28) and a needle tube (29), the needle sleeve (28) is installed on the air outlet hole of the air inlet seat (24), the needle tube (29) is horizontally and fixedly installed at the front end of the needle sleeve (28), and the end part and the side wall of the needle tube (29) are both provided with air holes (30).
3. The cigar draw regulation device of claim 1, wherein: One end of the V-shaped groove (9) is fixedly provided with a blocking plate (12), the blocking plate (12) is further provided with a pin perforation (13), the pin perforation (13) is a vertical long slot, and the pin perforation (13) corresponds to the position of the pin (14).
4. The cigar draw regulation device of claim 2, wherein: The pin ventilation and horizontal movement module (4) further comprises a sliding guide seat, the sliding guide seat comprises a sliding block and a guide seat (22), the sliding block is fixedly installed on the top of the linear motor (21), the guide seat (22) is L-shaped, the guide seat (22) is provided with a sliding groove, the guide seat (22) is in sliding connection with the sliding block through the sliding groove, one end of the guide seat (22) is fixedly connected with the output end of the linear motor (21), and the bottom of the air inlet seat (24) is fixedly connected with the front end face of the guide seat (22).
5. The cigar draw regulation device of claim 2, wherein: The needle sleeve (28) is provided with one or more needle tubes (29).
6. The cigar draw regulation device of claim 3, wherein: The pin (14) and the blocking plate (12) are further provided with a pin guide seat (31), and the pin guide seat (31) is provided with a plurality of pin guide holes (32) corresponding to the needle tube (29).
7. The cigar draw regulation device of claim 2, wherein: Including control terminal, grating (33) and photoelectric sensor (11), the control terminal stores the process parameters of several types of cigar, the lifting motor (7), the power source of power box (15), gas source processing device (26), linear motor (21), grating (33) and photoelectric sensor (11) are connected with control terminal respectively;The V-shaped groove (9) has a mounting hole, and the photoelectric sensor (11) is installed in the mounting hole;The grating (33) is arranged above the lifting assembly (2), the clamping assembly (3) and the pin ventilation and transverse movement module (4).
8. A cigar draw resistance adjustment device according to claim 7, characterised in that: Including shell, the front of the shell (1) is also provided with a touch screen (23), and the touch screen (23) is connected with the control terminal.