Improved binder mixer
The adhesive mixer, with its multi-stage gear transmission system and auger design, solves the problems of uneven mixing and high energy consumption, achieving efficient and uniform adhesive mixing, thus improving product performance and ease of cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHAOQING XIANGDALI NEW MATERIALS CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-10
AI Technical Summary
Existing binder mixers suffer from problems such as uneven mixing, excessive mixing time, and high energy consumption when processing high-viscosity materials. They are unable to effectively mix solid and liquid components evenly, resulting in unstable performance of the final product.
It adopts a multi-stage gear transmission system and a spiral auger design, combined with the counter-rotating mixing blades and paddles. The spiral auger transports the material upward and utilizes the opposite motion of the mixing blades and paddles to achieve full impact and mixing of the material. At the same time, it is designed with a detachable discharge mechanism for easy cleaning.
It improves the mixing efficiency and uniformity of the adhesive, shortens the mixing time, reduces energy consumption, and facilitates equipment cleaning.
Smart Images
Figure CN224100471U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of binder processing technology, especially to an improved binder mixer. BACKGROUND
[0002] Binders play an important role in many industrial applications, such as construction, automobile manufacturing and electronic products, etc. The existing binder mixer often has problems such as uneven mixing, long mixing time and high energy consumption when dealing with high viscosity materials. In addition, the traditional mixer usually relies on a single stirring method, which is difficult to effectively mix solid and liquid components uniformly, resulting in unstable performance of the final product and affecting the application effect. Therefore, we propose an improved binder mixer to solve this problem. SUMMARY
[0003] The utility model aims at providing an improved binder mixer to solve the problems raised in the background.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] An improved binder mixer comprises a lower shell, an upper shell and a stirring mechanism. The upper shell is detachably installed on the top of the lower shell. The bottom of the lower shell is provided with a discharge mechanism. The discharge mechanism comprises a rotary motor, an L plate and a gate plate. The stirring mechanism comprises a stirring motor, a first bevel gear, a second bevel gear, a third bevel gear, a rotating shaft and a rotating drum. The outer side of the rotating shaft is fixedly installed with a spiral auger. The outer side of the spiral auger is fixedly installed with a cylinder. The outer side of the cylinder is fixedly installed with a plurality of stirring blades. The outer side of the rotating drum is fixedly installed with a rotating ring. The bottom of the rotating ring is fixedly installed with a plurality of stirring rods. The inner side of the stirring rod is fixedly installed with a stirring paddle.
[0006] Preferably, the stirring motor is fixedly installed on the top of the upper shell. The output shaft of the stirring motor is fixedly installed with a horizontal shaft. The third bevel gear is fixedly installed on the other end of the horizontal shaft. The first bevel gear and the second bevel gear are in meshing relationship with the third bevel gear. The first bevel gear is fixedly installed on the top end of the rotating shaft. The rotating shaft is rotatably installed in the rotating drum. The rotating drum is rotatably installed on the top of the upper shell. The second bevel gear is fixedly installed on the outer side of the rotating drum.
[0007] Preferably, the top of the upper shell is fixedly installed with a positioning plate. The horizontal shaft is rotatably installed in the positioning plate.
[0008] Preferably, the bottom of the upper shell and the top of the upper shell are provided with a plurality of insertion holes, the installation bolts are arranged in the insertion holes, the fastening nuts are connected with the outer sides of the installation bolts, the top of the lower shell is integrally formed with an annular protrusion, and the bottom of the upper shell is provided with an annular groove matched with the annular protrusion.
[0009] Preferably, the gate is fixedly installed on the output shaft of the rotary motor, the rotary motor and the L-shaped plate are fixedly installed on the bottom of the lower shell, the L-shaped plate is movably abutted against the bottom of the gate, the bottom of the lower shell is provided with a discharge port, and the gate is movably abutted against the bottom end of the discharge port.
[0010] Preferably, the outer side of the lower shell is fixedly installed with a support frame, the top of the upper shell is communicated with a plurality of feeding hoppers, the bottom end of the rotating shaft is fixedly installed with a rotating rod, and the two ends of the rotating rod are fixedly connected with the cylinder.
[0011] Preferably, the top of the upper shell is fixedly installed with a positioning frame, and the rotating shaft is rotatably installed in the positioning frame.
[0012] In the utility model, the different raw materials for processing the adhesive are put into the upper shell and the lower shell through the feeding hopper, then the stirring motor is started to drive the horizontal shaft to rotate, the horizontal shaft drives the rotating shaft and the rotating cylinder to rotate in opposite directions through the meshing of the third bevel gear and the first bevel gear and the second bevel gear, the rotating shaft drives the spiral auger, the cylinder and the stirring blade to rotate, the spiral auger rotates to transport the materials upwards and make the materials be discharged from the top end of the cylinder to the outside, the rotation of the stirring blade and the stirring of the raw materials are realized at the same time, the stirring rod and the stirring paddle are driven to rotate when the rotating cylinder rotates, and the movement directions of the stirring paddle and the stirring blade are opposite, so that the materials of different components are fully impacted and mixed, and the mixing efficiency is improved.
[0013] In the utility model, the gate is driven to rotate through the starting of the rotary motor, the gate is separated from the discharge port, the materials are discharged from the discharge port, the installation bolt can be rotated and removed, the fixing of the upper shell and the lower shell is released, and then the inside of the upper shell and the lower shell can be conveniently cleaned.
[0014] The utility model discloses a reasonable structure, the stirring mechanism can drive the stirring paddle and the stirring blade to rotate in opposite directions, the adhesive mixing efficiency and uniformity are improved, the spiral auger is driven to rotate to make the materials turn upwards, the stratification of the materials is avoided, and the mixing uniformity is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A three-dimensional structure schematic view of an improved adhesive mixer is provided in the utility model.
[0016] Figure 2 A partial sectional view structure schematic diagram of an improved binder mixer is provided in the utility model.
[0017] Figure 3 A front view sectional view structure schematic diagram of an improved binder mixer is provided in the utility model.
[0018] Figure 4 A three-dimensional structure schematic diagram of the stirring mechanism is provided in the utility model.
[0019] Figure 5 Figure 4 A partial enlarged view of A part in the middle.
[0020] Figure 6 An exploded three-dimensional structure schematic diagram of the upper shell and the lower shell is provided in the utility model.
[0021] In the drawing: 1, lower shell; 101, support frame; 2, upper shell; 201, feeding hopper; 3, mounting bolt; 301, fastening nut; 4, discharging mechanism; 401, rotary motor; 402, gate; 403, L plate; 5, stirring motor; 6, cross shaft; 7, positioning plate; 8, rotating shaft; 9, rotating ring; 10, rotating drum; 11, first bevel gear; 12, second bevel gear; 13, third bevel gear; 14, cylinder; 15, stirring rod; 16, stirring paddle; 17, stirring blade; 18, spiral auger. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0023] With reference to Figures 1-6 An improved binder mixer, comprising: lower shell 1, upper shell 2 and stirring mechanism, the upper shell 2 is detachably installed at the top of the lower shell 1, the bottom of the lower shell 1 is provided with a discharging mechanism 4, the discharging mechanism 4 comprises: rotary motor 401, L plate 403 and gate 402, the stirring mechanism comprises: stirring motor 5, first bevel gear 11, second bevel gear 12, third bevel gear 13, rotating shaft 8 and rotating drum 10, the outer side of the rotating shaft 8 is fixedly installed with spiral auger 18, the outer side of the spiral auger 18 is fixedly installed with cylinder 14, the outer side of the cylinder 14 is fixedly installed with a plurality of stirring blades 17, the outer side of the rotating drum 10 is fixedly installed with rotating ring 9, the bottom of the rotating ring 9 is fixedly installed with a plurality of stirring rods 15, the inner side of the stirring rod 15 is fixedly installed with stirring paddle 16.
[0024] In the embodiment, the stirring motor 5 is fixedly installed on the top of the upper shell 2, the output shaft of the stirring motor 5 is fixedly installed with the horizontal shaft 6, the third bevel gear 13 is fixedly installed on the other end of the horizontal shaft 6, the first bevel gear 11 and the second bevel gear 12 are in meshing with the third bevel gear 13, the first bevel gear 11 is fixedly installed on the top end of the rotating shaft 8, the rotating shaft 8 is rotatably installed in the rotating drum 10, the rotating drum 10 is rotatably installed on the top of the upper shell 2, and the second bevel gear 12 is fixedly installed on the outside of the rotating drum 10.
[0025] In the embodiment, the top of the upper shell 2 is fixedly installed with the positioning plate 7, and the horizontal shaft 6 is rotatably installed in the positioning plate 7.
[0026] In the embodiment, the bottom of the upper shell 2 and the top of the upper shell 2 are both provided with a plurality of insertion holes, the installation bolts 3 are penetratingly arranged in the insertion holes, the installation bolts 3 are externally threadedly connected with the fastening nuts 301, the top of the lower shell 1 is integrally formed with the annular protrusion, and the bottom of the upper shell 2 is provided with the annular groove matched with the annular protrusion.
[0027] In the embodiment, the shutter plate 402 is fixedly installed on the output shaft of the rotating motor 401, the rotating motor 401 and the L-shaped plate 403 are fixedly installed on the bottom of the lower shell 1, the L-shaped plate 403 is movably abutted on the bottom of the shutter plate 402, the bottom of the lower shell 1 is provided with the discharge port, the shutter plate 402 is movably abutted on the bottom end of the discharge port, the outer side of the lower shell 1 is fixedly installed with the support frame 101, the top of the upper shell 2 is communicated with a plurality of feeding hoppers 201, the bottom end of the rotating shaft 8 is fixedly installed with the rotating rod, and the two ends of the rotating rod are fixedly connected with the cylinder 14.
[0028] In the embodiment, the top of the upper shell 2 is fixedly installed with the positioning frame, and the rotating shaft 8 is rotatably installed in the positioning frame, so as to realize the rotational positioning of the rotating shaft 8.
[0029] In use, different raw materials for adhesive processing are put into the upper shell 2 and the lower shell 1 through the feeding hopper 201, then the stirring motor 5 is started to drive the horizontal shaft 6 to rotate, the horizontal shaft 6 drives the rotating shaft 8 and the rotating drum 10 to rotate in opposite directions through the meshing of the third bevel gear 13 with the first bevel gear 11 and the second bevel gear 12, the rotating shaft 8 drives the spiral auger 18, the cylinder 14 and the stirring blade 17 to rotate, the spiral auger 18 rotates to transport the materials upwards and discharge them from the top end of the cylinder 14 to the outside, at the same time, the rotation of the stirring blade 17 stirs the raw materials, the rotating drum 10 drives the stirring rod 15 and the stirring paddle 16 to rotate when rotating, and the movement direction of the stirring paddle 16 is opposite to that of the stirring blade 17, so that the materials of different components are fully impacted and mixed to improve the mixing efficiency, the gate 402 is rotated by starting the rotating motor 401 to make the gate 402 out of contact with the discharge port, so that the materials are discharged from the discharge port, and the mounting bolt 3 can be rotated and removed to release the fixation of the upper shell 2 and the lower shell 1, then the inside of the upper shell 2 and the lower shell 1 can be conveniently cleaned.
[0030] The improved adhesive mixer is described in detail above. The principles and implementation manners of the present application are described by applying specific embodiments, and the above embodiment description is only used to help understand the method and core idea of the present application. It should be pointed out that, for ordinary skilled persons in the technical field, some improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. An improved binder mixer characterized by, Include: Lower shell (1), upper shell (2) and stirring mechanism, the upper shell (2) can be detachably installed on the top of the lower shell (1), the bottom of the lower shell (1) is provided with discharge mechanism (4), the discharge mechanism (4) comprises: rotating motor (401), L plate (403) and gate (402), the stirring mechanism comprises: stirring motor (5), first bevel gear (11), second bevel gear (12), third bevel gear (13), rotating shaft (8) and rotating drum (10), the outer side of the rotating shaft (8) is fixedly installed with spiral auger (18), the outer side of the spiral auger (18) is fixedly installed with cylinder (14), the outer side of the cylinder (14) is fixedly installed with a plurality of stirring blades (17), the outer side of the rotating drum (10) is fixedly installed with rotating ring (9), the bottom of the rotating ring (9) is fixedly installed with a plurality of stirring rods (15), the inner side of the stirring rod (15) is fixedly installed with stirring paddle (16).
2. The improved binder mixer of claim 1 wherein, The stirring motor (5) is fixedly installed on the top of the upper shell (2), the output shaft of the stirring motor (5) is fixedly installed with horizontal shaft (6), the third bevel gear (13) is fixedly installed on the other end of the horizontal shaft (6), and the first bevel gear (11) and the second bevel gear (12) are engaged with each other, the first bevel gear (11) is fixedly installed on the top end of the rotating shaft (8), the rotating shaft (8) is rotatably installed in the rotating drum (10), the rotating drum (10) is rotatably installed on the top of the upper shell (2), and the second bevel gear (12) is fixedly installed on the outer side of the rotating drum (10).
3. The improved binder mixer of claim 2 wherein, The top of the upper shell (2) is fixedly installed with positioning plate (7), and the horizontal shaft (6) is rotatably installed in the positioning plate (7).
4. The improved binder mixer of claim 1 wherein, The bottom of the upper shell (2) and the top of the upper shell (2) are both provided with a plurality of insertion holes, the insertion holes are provided with installation bolts (3) penetrating through, the outer side of the installation bolt (3) is threadedly connected with a fastening nut (301), the top of the lower shell (1) is integrally formed with an annular protrusion, and the bottom of the upper shell (2) is provided with an annular groove matched with the annular protrusion.
5. The improved binder mixer of claim 1 wherein, The gate (402) is fixedly installed on the output shaft of the rotating motor (401), the rotating motor (401) and the L plate (403) are fixedly installed on the bottom of the lower shell (1), the L plate (403) is movably abutted on the bottom of the gate (402), and the bottom of the lower shell (1) is provided with a discharge port, and the gate (402) is movably abutted on the bottom end of the discharge port.
6. The improved binder mixer of claim 1 wherein, The outer side of the lower shell (1) is fixedly installed with a support frame (101), the top of the upper shell (2) is communicated with a plurality of feeding hoppers (201), the bottom end of the rotating shaft (8) is fixedly installed with a rotating rod, and the two ends of the rotating rod are fixedly connected with the cylinder (14).
7. The improved binder mixer of claim 1 wherein, The top of the upper shell (2) is fixedly installed with a positioning frame, and the rotating shaft (8) is rotatably installed in the positioning frame.