Amonolysis instrument

By introducing an exhaust assembly and a buzzer alarm into the ammonia hydrolysis unit, the problems of insensitive pressure relief and potential leakage in traditional ammonia hydrolysis units are solved, ensuring the safety and reliability of the ammonia hydrolysis process.

CN224100720UActive Publication Date: 2026-04-10KUNSHAN AID BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional ammonia hydrolyzers are prone to jamming of their pressure relief devices, and corrosion of the sealing rings can lead to insensitive pressure relief. Furthermore, the bottom drainage method poses a risk of leakage, which cannot be detected by the operator in a timely manner, thus creating a safety hazard.

Method used

The exhaust assembly includes an exhaust pipe, a safety relief valve, an impurity filter, and a buzzer alarm, enabling ammonia hydrolysis operation at normal temperature and pressure, automatic leak testing and pressure monitoring, and prompting leaks through a buzzer alarm, ensuring a safe and reliable ammonia hydrolysis process.

Benefits of technology

This ensures the safety and reliability of the ammonium hydrolysis process, avoids the difficulty in detecting minor leaks, and improves the safety and reliability of the operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ammonia decomposition, and discloses an ammonolysis instrument which comprises an ammonolysis instrument body and supporting legs installed at the four corners of the lower end of the ammonolysis instrument body, and the ammonolysis instrument body comprises an outer shell and a sealing cover fixedly installed at the upper end of the outer shell. In a normal-temperature and normal-pressure state, the movable sealing cover is opened, a primer to be synthesized through ammonolysis is put into the ammonolysis barrel and then sealed, an automatic leakage test is carried out, after the test passes, the temperature and pressure required by the process are set, the heating switch is turned on, the ammonolysis barrel is automatically heated through the heating ring, and the instrument prompts after heating is completed; heating is stopped, a safety pressure release valve in the exhaust assembly is slowly opened to release the pressure until the pressure is zero, after the temperature is allowed, the tank body is opened to take out the product, the pressure test does not pass the buzzer alarm to give an alarm, and after leakage points are checked and eliminated, the product is subjected to ammonolysis again according to the process. The potential safety hazard of leakage is difficult to find in time, and the personnel operation is safer and more reliable.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ammonia gas decomposition technical field, concretely is ammonia lysimeter. BACKGROUND

[0002] After DNA synthesis, the synthesized oligonucleotide chain must be chemically cut off from the support. Fresh concentrated ammonia is commonly used to break the ester bond between the linking compound and the initial nucleoside on the CPG. The ammonia lysis process is an important part of DNA synthesis and is an important factor affecting primer quality, yield, and purity. Currently, gas-phase high-pressure ammonia lysis devices, ammonia lysis pots, are used on the market. The mechanism is to heat ammonia vapor to achieve ammonia lysis effect. The ammonia lysis pot generally uses high temperature and high pressure mode, there is a large amount of ammonia vapor in the tank body, and the pressure is very high. Therefore, there is a great safety hazard, improper operation can easily cause danger, so the safety pressure relief device is a key component, and the opening and closing pressure points must be safe and reliable.

[0003] For example, a DNA ammonia lysimeter with publication number CN217677350U includes an ammonia lysimeter main body, a control box fixedly arranged on one side of the top end of the ammonia lysimeter main body, the top end of the control box is inclined, a control panel is arranged on the top end of the control box, a pressure gauge is fixedly arranged on the front of the ammonia lysimeter main body, air joints are arranged on both sides of the ammonia lysimeter main body, tail gas collection bottles and ammonia tanks are fixedly connected to the two air joints through hoses, a cavity is formed in the top end of the ammonia lysimeter main body, and three movable grooves are formed in the edge of the cavity. When the DNA ammonia lysimeter is used, the DNA synthesis plate is placed on the top end of the heater, then the sealing cover is placed on the top end of the bottom cover seat, the bolt is rotated into the through groove, and the fixed block is rotated to firmly fix the sealing cover on the bottom cover seat, so that the inside of the ammonia lysis barrel maintains high airtightness, and the ammonia lysis of DNA can be carried out. The device can effectively improve the safety and ammonia lysis efficiency during ammonia lysis.

[0004] The above-mentioned patent can improve the safety and ammonia lysis efficiency during ammonia lysis. Currently, most traditional pressure relief devices of the same type on the market use micro-activated adjustable pressure relief valves or adjustable check valves. When the set pressure is reached, the spring automatically releases pressure, and when the pressure drops to a safe range, it is turned off again. The problems of traditional pressure relief devices mostly occur in the pressure relief point, which is easy to be stuck and not to release pressure, the sealing ring is corroded and stuck, the pressure relief valve action point is not sensitive due to long-term high temperature and high pressure corrosion working condition environment, etc. Most ammonia lysimeters are designed for bottom drainage. Because the ammonia lysis working pressure is relatively high, the bottom drainage method has the risk of leakage, which cannot be detected in time, leading to pressure fluctuation and safety hazards. The operator cannot predict whether the body can be safely operated before ammonia lysis work.

[0005] Therefore, we propose an ammonia lysimeter to solve the above-mentioned problems. CONTENT OF THE UTILITY MODEL

[0006] The utility model discloses a purpose at providing ammonia solution appearance, to solve the problem of traditional pressure relief device most of which use micro -on type adjustable pressure relief valve or adjustable check valve in the above background art, reach the spring action automatic pressure relief after reaching the set pressure, and the pressure drops to the safe range and re -off, the problem of traditional pressure relief device mostly occurs in the pressure relief point easy to jam and not pressure relief, the sealing ring corrosion sticks and does not pressure relief, long -term high temperature and high pressure corrosion working condition environment leads to pressure relief valve action point not sensitive etc., and most ammonia solution appearance is for the lower drainage, because ammonia solution working pressure is bigger, the bottom waste mode exists and cannot detect in time after leaking and leads to pressure fluctuation and security hidden danger, the hidden danger problem that the operator cannot predict whether the body can operate safely before ammonia solution work.

[0007] To realize above -mentioned purpose, the utility model provides the following technical scheme: ammonia solution appearance, including ammonia solution appearance body and installing support leg in the lower end four corners of ammonia solution appearance body, ammonia solution appearance body includes outer shell and the cover of fixed mounting on the upper end of outer shell, the lower end fixed mounting of outer shell's inside has heating ring, the upper end fixed mounting of heating ring has ammonia solution bucket, the upper end installation of cover has feeding assembly, the equidistant fixed mounting of one side of cover has a plurality of connecting pipes, the connecting pipe on respectively installs air inlet pipe, liquid discharge pipe, exhaust component, pressure temperature detection device.

[0008] Preferably, the exhaust component includes an exhaust pipe, a safety relief valve, an impurity filtering device, and a buzzer alarm, the impurity filtering device is used to remove fine impurities carried by the gas flow to prevent the safety relief valve from being blocked, and the buzzer alarm is triggered when the leakage detection is abnormal.

[0009] Preferably, the feeding assembly includes fixed rods fixedly installed on both sides of the upper end of the cover, and a connecting plate is fixedly installed between the two fixed rods.

[0010] Preferably, a fixed block is fixedly installed at the upper end of the connecting plate, a rotating rod is rotatably installed in the fixed block, and a connecting block is threadedly installed at the lower end of the rotating rod.

[0011] Preferably, a movable cover assembly is installed at the upper end of the ammonia solution bucket, and the movable cover assembly includes a movable cover movably installed at the upper end of the ammonia solution bucket.

[0012] Preferably, connecting rods are fixedly installed at both sides of the upper end of the movable cover, and upper ends of the two connecting rods are fixedly connected with the connecting block.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1, the activity cover is opened in normal temperature and pressure state, and the to-be-ammonolysis synthetic primer is put into the ammonolysis barrel, then sealed and subjected to automatic leakage test, test passing, setting temperature and pressure required by the process, then opening the heating switch, automatically heating the ammonolysis barrel through the heating ring, instrument prompting after heating is completed, closing the heating, slowly opening the safety pressure relief valve in the exhaust assembly, and relieving to zero pressure, after the temperature is allowed, opening the tank body to take out the product, the pressure test does not pass, and the buzzer alarm issues an alarm, and the leakage point is checked and excluded, and then the ammonolysis product is ammonolyzed according to the above process, the present application avoids the difficulty in detecting the slight leakage of the ammonolysis instrument, and the safety hidden danger of the leakage is difficult to find in time, and the personnel operation is more safe and reliable. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is an overall front perspective structural schematic view of the present application.

[0016] Figure 2 It is an overall side perspective structural schematic view of the present application.

[0017] Figure 3 It is an external shell system cross-section perspective structural schematic view of the present application.

[0018] Figure 4 It is an overall cross-section perspective structural schematic view of the present application.

[0019] In the figure: 1, ammonolysis instrument body; 11, external shell; 12, cover; 13, heating ring; 14, ammonolysis barrel; 15, connecting pipe; 2, feeding assembly; 21, fixed rod; 22, connecting plate; 23, fixed block; 24, rotating rod; 25, connecting block; 3, movable cover assembly; 31, movable cover; 32, connecting rod; 4, supporting leg; 5, air inlet pipe; 6, liquid outlet pipe; 7, exhaust assembly; 8, pressure and temperature detection device. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Embodiment one: please refer to Figure 1 - Figure 4, the instrument comprises an ammonia-lysis instrument body 1 and supporting legs 4 installed at four corners of a lower end of the ammonia-lysis instrument body 1, the ammonia-lysis instrument body 1 comprises an outer shell 11 and a cover 12 fixedly installed at an upper end of the outer shell 11, a heating ring 13 is fixedly installed at an inner lower end of the outer shell 11, an ammonia-lysis barrel 14 is fixedly installed at an upper end of the heating ring 13, a feeding assembly 2 is installed at an upper end of the cover 12, a plurality of connecting pipes 15 are fixedly installed at one side of the cover 12 at equal intervals, and an air inlet pipe 5, a liquid outlet pipe 6, an exhaust assembly 7 and a pressure and temperature detection device 8 are respectively installed on the connecting pipes 15.

[0022] The exhaust assembly 7 comprises an exhaust pipe, a safety pressure relief valve, an impurity filtering device and a buzzer alarm, the impurity filtering device is used for removing fine impurities carried by the gas flow, preventing the safety pressure relief valve from being blocked, and triggering the buzzer alarm when leakage detection is abnormal.

[0023] The feeding assembly 2 comprises fixed rods 21 fixedly installed at two sides of an upper end of the cover 12, and a connecting plate 22 fixedly and jointly installed between the two fixed rods 21.

[0024] A fixed block 23 is fixedly installed at a middle portion of an upper end of the connecting plate 22, a rotating rod 24 is rotatably installed in the fixed block 23, and a connecting block 25 is threadedly installed at a lower end of the rotating rod 24.

[0025] An active cover assembly 3 is installed at an upper end of the ammonia-lysis barrel 14.

[0026] Connecting rods 32 are fixedly installed at two sides of an upper end of the active cover 31, and upper ends of the two connecting rods 32 are fixedly connected with the connecting block 25.

[0027] In the embodiment, the exhaust assembly 7 and the liquid outlet pipe 6 are discharge ports at the end of ammonia-lysis, the air inlet pipe 5 is used for feeding ammonia gas, the safety pressure relief valve in the exhaust assembly 7, and the pressure and temperature detection device 8 are used for sensing and displaying the cavity pressure and detecting and displaying the temperature in the cavity.

[0028] The instrument has two working modes.

[0029] Firstly, the product is put in before work, and the rated pressure clean inert gas is fed through the air inlet pipe 5, and all inlet and outlet valves are closed.

[0030] 1. Ammonia water working mode: ammonia water and a small amount of deionized water are directly added into the ammonia-lysis barrel 14, the inlet and outlet valves are closed, the ammonia-lysis barrel 14 is heated to a set temperature by the heating ring 13 and is kept at the set temperature for a certain time.

[0031] 2. Ammonia gas working mode: pressure ammonia gas is fed through a three-way valve, the valve is closed after the pressure ammonia gas reaches a certain pressure according to a pre-set process, and then the ammonia-lysis barrel 14 is heated to a set temperature and is kept at the set temperature for a certain time.

[0032] 3. The process after heating and heat preservation is the same for both working modes. After slowly releasing the pressure to zero through the exhaust port, clean compressed air or nitrogen is introduced through the air inlet to purge the chamber and cool it down, or it is allowed to cool down naturally. After reaching a safe temperature and pressure, the cover is opened and the product is taken out.

[0033] Complete process flow: Under normal temperature and pressure, open the movable cap 31, put the primer to be synthesized into the ammonia hydrolysis tank 14, seal it, and perform an automatic leak test. After the test is passed, set the required temperature and pressure for the process, turn on the heating switch, and automatically heat the ammonia hydrolysis tank 14 through the heating ring 13. When heating is complete, the instrument will indicate that the heating is complete. Turn off the heating and slowly open the safety pressure relief valve in the exhaust assembly 7 to release the pressure to zero. After the temperature is allowed, open the tank and take out the product. If the pressure test fails, the buzzer alarm will sound. After checking and eliminating the leak point, repeat the above process to hydrolyze the product.

[0034] This invention avoids the difficulty in detecting minor leaks in ammonia hydrolysis instruments and the risk of timely discovery of leaks, making it safer and more reliable for personnel operation.

[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An ammonolysis instrument, comprising an ammonolysis instrument body (1) and support legs (4) installed at the lower end of four corners of the ammonolysis instrument body (1), characterized in that: The ammonia instrument body (1) includes an outer shell (11) and a cover (12) fixedly installed on the upper end of the outer shell (11), the lower end of the inner shell (11) is fixedly installed with a heating ring (13), the upper end of the heating ring (13) is fixedly installed with an ammonia barrel (14), the upper end of the cover (12) is installed with a feeding assembly (2), a plurality of connecting pipes (15) are fixedly installed on one side of the cover (12), and the connecting pipes (15) are respectively installed with an air inlet pipe (5), a liquid outlet pipe (6), an exhaust assembly (7), and a pressure and temperature detection device (8).

2. The ammonolysis instrument according to claim 1, characterized in that: The exhaust assembly (7) includes an exhaust pipe, a safety relief valve, an impurity filtering device and a buzzer alarm, the impurity filtering device is used for removing fine impurities carried by the gas flow to prevent the safety relief valve from being blocked, and when the leakage detection is abnormal, the buzzer alarm is triggered.

3. The ammonolysis instrument according to claim 2, characterized in that: The feeding assembly (2) includes fixed rods (21) fixedly installed on both sides of the upper end of the cover (12), and a connecting plate (22) is fixedly installed between the two fixed rods (21).

4. The ammonolysis instrument according to claim 3, characterized in that: The upper end of the connecting plate (22) is fixedly installed with a fixed block (23), the inside of the fixed block (23) is rotatably installed with a rotating rod (24), and the lower end of the rotating rod (24) is screwedly installed with a connecting block (25).

5. The ammonolysis instrument according to claim 4, characterized in that: The upper end of the ammonia barrel (14) is installed with a movable cover assembly (3), and the movable cover assembly (3) includes a movable cover (31) movably installed on the upper end of the ammonia barrel (14).

6. The ammonolysis instrument according to claim 5, characterized in that: The upper end of the movable cover (31) is fixedly installed with connecting rods (32), and the upper ends of the two connecting rods (32) are fixedly connected with the connecting block (25).

Citation Information

Patent Citations

  • DNA ammonolysis instrument

    CN217677350U