Metal coil powder spraying device
By utilizing the cooling effect of the negative pressure zone between the curing and recycling components in the metal coil powder coating device, the problem of high energy consumption in the metal coil powder coating process is solved, thereby reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-04-10
AI Technical Summary
The existing metal coil powder coating process has high energy consumption, which leads to increased production costs.
Design a metal coil powder coating device, including a conveying platform, a coating mechanism, an auxiliary mechanism and a recycling component. The device utilizes the negative pressure zone between the curing component and the recycling component to create a cooling effect, reducing reliance on external cooling equipment.
By reducing reliance on external cooling equipment, production energy consumption and production costs have been reduced.
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Figure CN224101038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal coiled material processing technical field especially relates to a metal coiled material powder spraying device. BACKGROUND
[0002] Metal coiled material is the strip sheet material made through rolling process, and common types include steel, aluminum and copper coiled material, and powder coating is positively charged by applying high voltage static electricity when spraying with a spray gun. The metal coiled material is grounded to form a negative electrode, and the charged powder is adsorbed to the metal surface under the action of electric field force to form a uniform coating.
[0003] Currently, the metal coiled material surface needs to be heated by a curing device after powder spraying to melt the powder into a film, and then hardened by air cooling or water cooling equipment for subsequent processing. However, this process has high energy consumption, resulting in increased production cost. SUMMARY
[0004] The utility model aims at at least one of the above technical problems in the technical field.
[0005] Therefore, one purpose of the utility model is to provide a metal coiled material powder spraying device with low energy consumption, which reduces production cost.
[0006] To achieve the above purpose, the utility model provides a metal coiled material powder spraying device, which comprises a conveying rack, a shell, a spraying mechanism, an auxiliary mechanism and a recycling assembly. The shell is connected with the conveying rack, and two sides of the shell are provided with through grooves. The spraying mechanism is arranged on the shell, and the discharge end of the spraying mechanism extends into the shell. The discharge end of the spraying mechanism is arranged obliquely. The auxiliary mechanism is connected with the inner wall of the shell, and the auxiliary mechanism comprises a curing assembly and a baffle. The curing assembly is connected with the baffle, one end of the curing assembly is arranged close to one of the through grooves, and the baffle is connected with the spraying mechanism. The recycling assembly is arranged on the shell, and the recycling assembly is connected with the auxiliary mechanism and the spraying mechanism respectively.
[0007] In addition, the metal coiled material powder spraying device according to the utility model can have the following additional technical features.
[0008] Specifically, the spraying mechanism comprises a powder supply box, a first pipe body, a distribution pipe and a plurality of spray guns. The powder supply box is arranged on the shell, and the powder supply box is connected with the first pipe body. The first pipe body penetrates the upper wall of the shell. The distribution pipe is connected with the inner side wall of the shell, and the first pipe body is connected with the distribution pipe. A plurality of spray guns are obliquely arranged at the bottom of the distribution pipe.
[0009] Specifically, the solidification assembly comprises a baffle and an infrared solidifier, wherein the baffle is arranged in parallel with the metal coil, one end of the baffle is arranged close to a through slot, and the infrared solidifier is installed on the baffle.
[0010] Specifically, the recycling assembly comprises a collector, a second pipe body, a third pipe body and a fourth pipe body, wherein the collector is arranged on the shell, one end of the second pipe body is communicated with the collector, the other end of the second pipe body penetrates through the upper wall of the shell, and the other end of the second pipe body is communicated with the baffle; one end of the third pipe body is communicated with the collector, and the other end of the third pipe body is communicated with the powder supply box; one end of the fourth pipe body is communicated with the second pipe body, the other end of the fourth pipe body penetrates through the baffle, and the other end of the fourth pipe body extends to the space between the baffle and the metal coil.
[0011] Specifically, the limiting mechanism comprises a compression roller and two adjusting assemblies, wherein the compression roller is located above a roller shaft of the conveying rack, the two adjusting assemblies are symmetrically installed on the conveying rack, and the compression roller is rotationally connected with the adjusting assemblies.
[0012] Specifically, a sealing strip is installed on the inner wall of the other through slot, and the sealing strip is arranged close to the limiting mechanism.
[0013] Compared with the prior art, the metal coil powder spraying device has the following beneficial effects: the solidification assembly is arranged behind the spraying mechanism, and under the action of the recycling assembly, a negative pressure area can be generated between the solidification assembly and the metal coil, external air enters the inside of the shell through a through slot, and the air quickly flows through the surface of the metal coil, thereby forming a cooling effect, and the process does not need to rely on external cooling equipment, has the advantages of low energy consumption, and reduces production cost.
[0014] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0015] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0016] Figure 1 Fig. 1 is a perspective view of a metal coil powder spraying device according to an embodiment of the present application;
[0017] Figure 2The metal coil powder spraying device according to one embodiment of the present application is internally structured as shown in the schematic diagram.
[0018] Figure 3 The limiting mechanism structure of the metal coil powder spraying device according to one embodiment of the present application is shown in the schematic diagram.
[0019] The reference signs: 1, conveying rack; 2, shell; 21, through slot; 3, spraying mechanism; 31, powder supply box; 32, first pipe body; 33, distribution pipe; 34, spray gun; 4, auxiliary mechanism; 40, curing assembly; 41, blocking plate; 42, air deflector; 43, infrared curing device; 5, recycling assembly; 51, collector; 52, second pipe body; 53, third pipe body; 54, fourth pipe body; 6, limiting mechanism; 61, compression roller; 62, adjusting assembly; 71, sealing strip. DETAILED DESCRIPTION
[0020] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0021] The metal coil powder spraying device of the embodiments of the present application is described below with reference to the drawings.
[0022] As shown in the drawings, Figures 1-3 The metal coil powder spraying device according to one embodiment of the present application can include: a conveying rack 1, a shell 2, a spraying mechanism 3, an auxiliary mechanism 4, and a recycling assembly 5.
[0023] The shell 2 is connected with the conveying rack 1, and through slots 21 are formed on both sides of the shell 2.
[0024] It should be noted that the cross-sectional dimension of the through slot 21 described in this embodiment is greater than the cross-sectional dimension of the metal coil.
[0025] The spraying mechanism 3 is arranged on the shell 2, the discharge end of the spraying mechanism 3 extends to the inside of the shell 2, and the discharge end of the spraying mechanism 3 is arranged obliquely.
[0026] It can be understood that the oblique arrangement of the discharge end of the spraying mechanism 3 can make the raised powder move in one direction, thereby facilitating the recycling of the raised powder.
[0027] The auxiliary mechanism 4 is connected with the inner wall of the shell 2, and the auxiliary mechanism 4 includes a curing assembly 40 and a blocking plate 41.
[0028] The curing assembly 40 is connected with the blocking plate 41, one end of the curing assembly 40 is arranged close to a through slot 21, and the blocking plate 41 is connected with the spraying mechanism 3.
[0029] The recycling assembly 5 is arranged on the shell 2 and is communicated with the auxiliary mechanism 4 and the spraying mechanism 3 respectively.
[0030] It should be noted that the bottom of the shell 2 in the embodiment is detachably connected, and before the metal coil is sprayed by using the device, the bottom of the shell 2 can be opened to facilitate the metal coil to pass through the inside of the shell 2.
[0031] Specifically, the surface of the metal coil (for example, an aluminum coil) is sprayed with powder (for example, polyester powder), which can provide high light, matte, metallic texture and the like, and has strong decoration.
[0032] One end of the metal coil passes through the inside of the shell 2, and the one end of the metal coil can pass into an external processing equipment (for example, a curling processing equipment), and under the traction of the external processing equipment, the metal coil slowly and uniformly passes through the inside of the shell 2.
[0033] During the process, the spraying mechanism 3 operates, the powder is transported by compressed air, is charged by high-voltage static electricity, and the charged powder is atomized and sprayed out and is uniformly adsorbed on the surface of the grounded metal coil. At the same time, the recycling assembly 5 operates, and the unadsorbed powder is collected by the recycling device and is reused.
[0034] The curing assembly 40 processes the surface of the metal coil, under the action of the recycling assembly 5, external air rapidly flows through the surface of the metal coil through a through slot 21, so that the speed of curing is accelerated, and the process does not need to rely on external cooling equipment, has the advantages of low energy consumption, and reduces production cost.
[0035] In one embodiment of the utility model, as shown in Figure 2 The spraying mechanism 3 comprises a powder supply box 31, a first pipe body 32, a distribution pipe 33 and a plurality of spray guns 34.
[0036] The powder supply box 31 is arranged on the shell 2, the powder supply box 31 is communicated with the first pipe body 32, the first pipe body 32 penetrates the upper wall of the shell 2, the distribution pipe 33 is connected with the inner side wall of the shell 2, the first pipe body 32 is communicated with the distribution pipe 33, and the plurality of spray guns 34 are respectively and obliquely arranged at the bottom of the distribution pipe 33.
[0037] It should be noted that the powder in the powder supply box 31 in the embodiment is transported by compressed air, reaches the plurality of spray guns 34 through the first pipe body 32 and the distribution pipe 33, a high-voltage static electricity generator (not shown in the figure) is arranged at the spray gun 34, so that the powder is stably charged and uniformly adsorbed.
[0038] In one embodiment of the present application, as shown in Figure 2 The curing assembly 40 includes a wind deflector 42 and an infrared curing device 43.
[0039] The wind deflector 42 is arranged in parallel with the metal coil, and one end of the wind deflector 42 is arranged close to a through slot 21. The infrared curing device 43 is installed on the blocking plate 41.
[0040] In one embodiment of the present application, as shown in Figure 2 The recycling assembly 5 includes a collector 51, a second pipe body 52, a third pipe body 53, and a fourth pipe body 54.
[0041] The collector 51 is arranged on the housing 2. One end of the second pipe body 52 is in communication with the collector 51, and the other end of the second pipe body 52 penetrates through the upper wall of the housing 2 and is in communication with the blocking plate 41. One end of the third pipe body 53 is in communication with the collector 51, and the other end of the third pipe body 53 is in communication with the powder supply box 31.
[0042] One end of the fourth pipe body 54 is in communication with the second pipe body 52, and the other end of the fourth pipe body 54 penetrates through the wind deflector 42 and extends between the wind deflector 42 and the metal coil.
[0043] Specifically, the collector 51 can include an air suction pump, a filter membrane, and a collecting tank. The collector 51 can form negative pressure inside the second pipe body 52 and the fourth pipe body 54. Under the action of the second pipe body 52, external air enters the inside of the housing 2 through the through slot 21, and the air quickly flows along the surface of the metal coil through the wind deflector 42, so that the powder on the surface of the metal coil is quickly cured.
[0044] A portion of the air bypasses the fourth pipe body 54, and the powder not attached to the metal coil passes through the inside of the second pipe body 52 at the inlet close to the second pipe body 52 and finally enters the inside of the collector 51. After a period of time, the powder in the collecting tank of the collector 51 can be sucked into the powder supply box 31 for reuse.
[0045] In one embodiment of the present application, as shown in Figure 2 and Figure 3 The present application further comprises a limiting mechanism 6, and the limiting mechanism 6 comprises a compression roller 61 and two adjusting assemblies 62.
[0046] The compression roller 61 is located above a roller shaft on the conveying rack 1, the two adjusting assemblies 62 are symmetrically installed on the conveying rack 1, and the compression roller 61 is rotationally connected with the adjusting assemblies 62.
[0047] It can be understood that the compression roller 61 and the two adjusting assemblies 62 can limit the metal coil to avoid shaking due to the tension of the metal coil itself and ensure the effect of powder spraying.
[0048] In one embodiment of the present application, as shown in Figure 2 The inner wall of the other through groove 21 is provided with a sealing strip 71, and the sealing strip 71 is arranged close to the limiting mechanism 6.
[0049] It can be understood that the sealing strip 71 can block the other through groove 21, and the air entering the inside of the shell 2 through the other through groove 21 is minimized, and the air passing through the other through groove 21 avoids impacting the powder in the spraying process.
[0050] In summary, the metal coil powder spraying device of the present application arranges the solidification assembly behind the spraying mechanism, and under the action of the recycling assembly, a negative pressure area can be generated between the solidification assembly and the metal coil. The external air enters the inside of the shell through the through groove, and the air quickly flows through the surface of the metal coil, thereby forming a cooling effect. This process does not need to rely on external cooling equipment, has the advantage of low energy consumption, and reduces production cost.
[0051] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0052] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0053] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. Those skilled in the art can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. A metal coil powder spray painting device characterized by comprising: The utility model relates to a metal coil spraying device, including: Conveying rack, shell, spraying mechanism, auxiliary mechanism and recycling assembly, wherein, The shell is connected with the conveying rack, and a through groove is formed in the two sides of the shell respectively; The spraying mechanism is arranged on the shell, the discharging end of the spraying mechanism extends to the inside of the shell, and the discharging end of the spraying mechanism is arranged obliquely; The auxiliary mechanism is connected with the inner wall of the shell, and the auxiliary mechanism comprises a curing assembly and a baffle, wherein, The curing assembly is connected with the baffle, one end of the curing assembly is arranged close to one of the through grooves, and the baffle is connected with the spraying mechanism; The recycling assembly is arranged on the shell, and the recycling assembly is connected with the auxiliary mechanism and the spraying mechanism respectively.
2. The metal coil powder spray painting device according to claim 1, wherein The spraying mechanism comprises a powder supply box, a first pipe body, a distribution pipe and a plurality of spray guns, wherein, The powder supply box is arranged on the shell, the powder supply box is connected with the first pipe body, and the first pipe body penetrates the upper wall of the shell; The distribution pipe is connected with the inner side wall of the shell, and the first pipe body is connected with the distribution pipe; A plurality of spray guns are respectively installed obliquely at the bottom of the distribution pipe.
3. The metal coil powder spray painting device according to claim 2, wherein The curing assembly comprises an air deflector and an infrared curing device, wherein, The air deflector is arranged in parallel with the metal coil, and one end of the air deflector is arranged close to one of the through grooves; The infrared curing device is installed on the baffle.
4. The metal coil powder spray painting device according to claim 3, wherein The recycling assembly comprises a collector, a second pipe body, a third pipe body and a fourth pipe body, wherein, The collector is arranged on the shell, one end of the second pipe body is connected with the collector, the other end of the second pipe body penetrates the upper wall of the shell, and the other end of the second pipe body is connected with the baffle; One end of the third pipe body is connected with the collector, and the other end of the third pipe body is connected with the powder supply box; One end of the fourth pipe body is connected with the second pipe body, the other end of the fourth pipe body penetrates the air deflector, and the other end of the fourth pipe body extends between the air deflector and the metal coil.
5. The metal coil powder spray painting device according to claim 1, wherein Further comprising a limiting mechanism, the limiting mechanism comprises a compression roller and two adjusting assemblies, wherein, The compression roller is located above one roller shaft on the conveying rack, the two adjusting assemblies are symmetrically installed on the conveying rack, and the compression roller is rotationally connected with the adjusting assemblies.
6. The metal coil powder spray painting device according to claim 5, wherein The inner wall of the other through groove is provided with a sealing strip, and the sealing strip is arranged close to the limiting mechanism.