Checking, coating and drying integrated equipment

By integrating the visual inspection, UV coating, and UV drying stations into one unit and adopting an automated transfer and coating mechanism, the problems of large space occupation, high cost, and poor component pulling in motor production equipment have been solved, achieving efficient glue coating and transfer.

CN224101102UActive Publication Date: 2026-04-10NIDEC (DONGGUAN) CORP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NIDEC (DONGGUAN) CORP
Filing Date
2025-03-27
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing motor production equipment requires separate visual inspection stations, UV coating stations, and UV drying stations, resulting in large production space occupation, high equipment costs, and the need for multiple manual handling of products, which may cause component pulling defects and low production efficiency.

Method used

Design an integrated inspection, coating, and drying equipment that combines the appearance inspection station, UV coating station, and UV drying station into one unit. Employ an automated conveying and coating mechanism to achieve automatic coating and drying, reducing manual handling.

Benefits of technology

It improves the accuracy and efficiency of adhesive application, avoids poor component pulling, reduces equipment costs, and reduces production space occupation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224101102U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of motor production equipment, and provides checking, coating and drying integrated equipment, which comprises a support frame body, and an appearance checking mechanism, a coating mechanism, a drying mechanism and a transmission mechanism which are arranged on the support frame body, the conveying mechanism is arranged on the lower portion of the supporting frame body. The appearance inspection mechanism, the coating mechanism and the drying mechanism are sequentially arranged above the transmission mechanism; the appearance inspection mechanism comprises an electronic magnifier and a display screen electrically connected with the electronic magnifier; the coating mechanism is movably arranged on the supporting frame body; the coating mechanism comprises a glue pipe, a diaphragm valve and a gluing nozzle; an output port of the glue pipe is communicated with the diaphragm valve, and an output port of the diaphragm valve is communicated with the gluing nozzle; the drying mechanism is arranged on the supporting frame body in a lifting mode. According to the utility model, an inspection station, a coating station, a drying station and an output station can be integrated, so that the product gluing precision and gluing efficiency are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor production equipment technical field especially relates to a check coating drying integrated equipment. BACKGROUND

[0002] In the motor assembly of fan, the wire of motor circuit board needs to be checked and confirmed after soldering tin and the appearance of surrounding electronic components. After appearance confirmation, manual coating UV glue (ultraviolet light curing glue) is carried out; after glue coating is completed, UV drying is carried out by manual transmission to UV drying station; after UV drying is completed, it is placed to product take-out station by manual again, and the operator of next process takes out the operation.

[0003] However, the current motor production equipment needs to be respectively equipped with appearance inspection station, UV coating station and UV drying station, which leads to larger occupation of production space, higher equipment cost; the product needs to be carried manually for multiple times, which may cause the pulling bad phenomenon between product components and components; and multiple carrying leads to lower production efficiency. UTILITY MODEL CONTENTS

[0004] The utility model mainly solves the current motor production equipment needs to be respectively equipped with appearance inspection station, UV coating station and UV drying station, which leads to larger occupation of production space, higher equipment cost; the product needs to be carried manually for multiple times, which may cause the pulling bad phenomenon between product components and components and other technical problems, and puts forward a kind of check coating drying integrated equipment, appearance inspection station, coating station, drying station, output station are integrated, and product glue coating precision, glue coating efficiency and transmission operation efficiency are improved.

[0005] The utility model provides a kind of check coating drying integrated equipment, comprising: support frame body and the appearance inspection mechanism, coating mechanism, drying mechanism and transmission mechanism being set on support frame body;

[0006] The transmission mechanism is arranged in the lower part of support frame body;Appearance inspection mechanism, coating mechanism, drying mechanism are sequentially arranged above transmission mechanism;

[0007] The appearance inspection mechanism includes: electronic magnifying glass and the display screen electrically connected with electronic magnifying glass;

[0008] The coating mechanism can be movably arranged on support frame body;The coating mechanism includes rubber tube, diaphragm valve and glue coating nozzle;The output port of rubber tube is communicated with diaphragm valve, and the output port of diaphragm valve is communicated with glue coating nozzle;

[0009] The drying mechanism can be liftably arranged on support frame body;The drying mechanism includes multiple ultraviolet irradiation lamps.

[0010] Preferably, the conveying mechanism comprises a ring-shaped guide rail.

[0011] A plurality of product placing seats are arranged on the ring-shaped guide rail.

[0012] Preferably, the coating mechanism is arranged on a support frame body through a three-axis mechanical arm.

[0013] Preferably, a protective baffle is arranged on the support frame body.

[0014] The protective baffle is located at a working position of the coating mechanism, and the protective baffle has an opening.

[0015] Preferably, a drying mechanism support rod is arranged on the support frame body.

[0016] A lifting cylinder is arranged on the drying mechanism support rod.

[0017] A plurality of ultraviolet irradiation lamps are arranged on an extension end of the lifting cylinder.

[0018] Preferably, a brown protective cover is arranged outside the plurality of ultraviolet irradiation lamps.

[0019] Preferably, a photoelectric switch is arranged above an end of the conveying mechanism through a photoelectric switch support.

[0020] Preferably, a controller and a starting switch are further included.

[0021] The starting switch and the photoelectric switch are respectively connected with the controller.

[0022] The controller is further electrically connected with the appearance inspection mechanism, the coating mechanism, the drying mechanism and the conveying mechanism.

[0023] The inspection coating drying integrated equipment provided by the utility model can enlarge the product, adopt automatic coating UV glue, automatically dry and automatically output the product, and can improve the product coating precision, coating efficiency and conveying operation efficiency. The product does not need manual multiple carrying, can prevent product component and component pulling bad phenomenon caused by product carrying, and can reduce equipment cost and production space. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a structural schematic view of the inspection coating drying integrated equipment provided by the utility model;

[0025] Figure 2 is a partial enlarged schematic view of Figure 1 ; Figure 1

[0026] Figure 3 is​Figure 1 partially enlarged schematic view Figure 2 .

[0027] Fig. 1, support frame; 2, display screen; 3, protective baffle; 4, rubber tube; 5, electronic magnifying glass; 6, annular guide rail; 7, product placing seat; 8, starting switch; 9, brown protective cover; 10, photoelectric switch support; 11, diaphragm valve; 12, three-axis mechanical hand; 13, glue coating nozzle; 14, lifting cylinder; 15, ultraviolet irradiation lamp; 16, drying mechanism support rod. DETAILED DESCRIPTION

[0028] To make the technical problems solved by the utility model, the technical scheme adopted and the technical effects reached more clear, the utility model will be further described in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described here are only used to explain the utility model, not to limit the utility model. In addition, it needs to be explained that, in order to facilitate the description, only the parts related to the utility model are shown in the drawings, not all the contents.

[0029] As Figures 1-3 shown in the utility model embodiment, a kind of inspection coating drying integration equipment provided by the utility model, comprising: support frame 1 and setting on support frame 1 appearance inspection mechanism, coating mechanism, drying mechanism and transmission mechanism.

[0030] The transmission mechanism is arranged in the lower part of support frame 1;Appearance inspection mechanism, coating mechanism, drying mechanism are sequentially arranged above transmission mechanism.

[0031] The transmission mechanism, including: annular guide rail 6. Annular guide rail 6 is provided with a plurality of product placing seats 7. Product placing seat 7 can place product (circuit board), specifically can be placed product on the protrusion of product placing seat 7. Annular guide rail 6 is driven by motor, motor drives annular guide rail 6 to run, can sequentially transport product to the lower part of appearance inspection mechanism, coating mechanism, drying mechanism.

[0032] The appearance inspection mechanism, including: electronic magnifying glass 5 and the display screen 2 electrically connected with electronic magnifying glass 5;Through electronic magnifying glass 5 to product (circuit board) is enlarged, and is shown through display screen 2, operator is more intuitive, clearly see product through display screen 2, to confirm product appearance.

[0033] The coating mechanism is movably arranged on support frame 1;Specifically, the coating mechanism is arranged on support frame 1 by three-axis mechanical hand 12, and three-axis movement of the coating mechanism can be realized.

[0034] The coating mechanism comprises a rubber tube 4, a diaphragm valve 11 and a glue nozzle 13; the output port of the rubber tube 4 is communicated with the diaphragm valve 11, and the output port of the diaphragm valve 11 is communicated with the glue nozzle 13. The rubber tube 4 supplies UV glue, in the working state, the diaphragm valve 11 is opened, and the UV glue flows out from the glue nozzle 13; in the non-working state, the diaphragm valve 11 is closed, and the glue nozzle 13 does not discharge glue.

[0035] The support frame body 1 is provided with a protective baffle 3; the protective baffle 3 is located at the working position of the coating mechanism, and the protective baffle 3 is provided with an opening. The opening is convenient for the glue nozzle 13 to coat glue, and the protective baffle 3 can prevent glue from dripping.

[0036] The drying mechanism is arranged on the support frame body 1 in a lifting mode; the drying mechanism comprises a plurality of ultraviolet irradiation lamps 15. Specifically, the support frame body 1 is provided with a drying mechanism support rod 16; the drying mechanism support rod 16 is provided with a lifting cylinder 14; and the telescopic end of the lifting cylinder 14 is provided with a plurality of ultraviolet irradiation lamps 15. The outer side of the plurality of ultraviolet irradiation lamps 15 is provided with a tea-colored protective cover 9, and the tea-colored protective cover 9 can be made of acrylic material to protect the eyes of the operator.

[0037] In the scheme, photoelectric switches are installed above the end (output station) of the conveying mechanism through a photoelectric switch support 10, so that when the photoelectric switches detect a signal, the conveying mechanism is controlled to stop, so that the operator takes out the product. The three-axis mechanical hand 12 and the lifting cylinder 14 are also provided with limit switches for position detection.

[0038] The inspection coating and drying integrated equipment also comprises a controller and a starting switch 8; the starting switch 8, the photoelectric switch and the limit switch are connected with the controller respectively; and the controller is also electrically connected with the appearance inspection mechanism, the coating mechanism, the drying mechanism and the conveying mechanism respectively. The controller is used for controlling the electric control components of each mechanism.

[0039] The utility model discloses a check coating drying integrated equipment's working process: before placing product, annular guide rail 6 is in stop state, and the operator places product on the first product placing seat 7 (the electronic magnifying mirror 5 is just below), and the electronic magnifying mirror 5 is enlarged to product and is shown by display screen 2, and the operator detects the soldering tin state of product and the appearance of peripheral electronic component, and appearance confirmation is carried out. After appearance confirmation is qualified, press the starting switch 8, and annular guide rail 6 runs and automatically conveys product to coating station, and after reaching, three-axis mechanical hand 12 moves coating mechanism to coating station, and carries out UV glue coating. After UV glue coating is completed, annular guide rail 6 runs and automatically conveys product to drying station, and after reaching, starts multiple ultraviolet irradiation lamps 15 and irradiates product, and carries out UV glue drying. After drying, annular guide rail 6 runs and automatically conveys product to the end of transmission mechanism (output station), and photoelectric switch detects product, and annular guide rail 6 stops running, and the product is taken out by the operator of the next process. In the above process, when annular guide rail 6 conveys product to the next station, the operator will put new product on the product placing seat 7 vacated just below the electronic magnifying mirror 5, and appearance confirmation is carried out on the new product. Appearance confirmation, glue coating and drying of different products can be carried out simultaneously until the output station detects the product, and annular guide rail 6 stops running, and recycling is carried out.

[0040] The utility model discloses an integrated check station, coating station, drying station and output station, which can enlarge the product, automatically coat UV glue, automatically dry and automatically output the product, thereby improving the product coating precision, coating efficiency and conveying efficiency. The product does not need to be manually transported multiple times, which can prevent the product from being pulled by the product components and components during conveying, thereby reducing the equipment cost and production space. The utility model considers the scattered product, positioning precision and conveying of the product, uses the annular guide rail to position and convey, and synchronously conveys other products on the annular guide rail, which ensures the positioning precision and solves the conveying problem of the product, thereby providing the production efficiency and quality.

[0041] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions recorded in the above embodiments can be modified, or some or all of the technical features can be replaced equivalently, without changing the essence of the corresponding technical solutions out of the scope of the technical solutions of the embodiments of the utility model.

Claims

1. An inspection coating drying integrated apparatus characterized by, Including: Support frame body (1) and appearance inspection mechanism, coating mechanism, drying mechanism and transmission mechanism arranged on the support frame body (1); The transmission mechanism is arranged at the lower part of the support frame body (1); the appearance inspection mechanism, the coating mechanism and the drying mechanism are arranged above the transmission mechanism in sequence; The appearance inspection mechanism comprises an electronic magnifying glass (5) and a display screen (2) electrically connected with the electronic magnifying glass (5); The coating mechanism is movably arranged on the support frame body (1); the coating mechanism comprises a rubber tube (4), a diaphragm valve (11) and a rubber coating nozzle (13); the outlet of the rubber tube (4) is communicated with the diaphragm valve (11), and the outlet of the diaphragm valve (11) is communicated with the rubber coating nozzle (13); The drying mechanism is movably arranged on the support frame body (1); the drying mechanism comprises a plurality of ultraviolet irradiation lamps (15).

2. The inspection coating drying integrated apparatus according to claim 1, wherein The transmission mechanism comprises a ring-shaped guide rail (6); A plurality of product placing seats (7) are arranged on the ring-shaped guide rail (6).

3. The inspection coating drying integrated apparatus according to claim 1, wherein The coating mechanism is arranged on the support frame body (1) through a three-axis mechanical hand (12).

4. The inspection coating drying integrated apparatus according to claim 1, wherein A protective baffle (3) is arranged on the support frame body (1); The protective baffle (3) is located at the working position of the coating mechanism, and the protective baffle (3) has an opening.

5. The inspection coating drying integrated apparatus according to claim 1, wherein A drying mechanism support rod (16) is arranged on the support frame body (1); A lifting cylinder (14) is arranged on the drying mechanism support rod (16); A plurality of ultraviolet irradiation lamps (15) are installed on the telescopic end of the lifting cylinder (14).

6. The inspection coating drying integrated apparatus according to claim 5, wherein A brown protective cover (9) is arranged outside the plurality of ultraviolet irradiation lamps (15).

7. The inspection coating drying integrated apparatus according to claim 1, wherein A photoelectric switch is installed on the top of the end of the transmission mechanism through a photoelectric switch support (10).

8. The inspection coating drying integrated apparatus according to claim 7, wherein Further comprising a controller and a starting switch (8); The starting switch (8) and the photoelectric switch are respectively connected with the controller; The controller is also electrically connected with the appearance inspection mechanism, the coating mechanism, the drying mechanism and the transmission mechanism respectively.