Wear-resistant high-chromium alloy reinforced cast steel shot equipment
By designing a high-chromium alloy reinforced steel shot equipment with wear resistance, and utilizing a combination of turning, vibration and spray cleaning, the problem of difficult removal of impurities on the surface of steel shot is solved, achieving a highly efficient cleaning effect, and is suitable for the processing of precision parts with steel shot.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
In the current production process of high-chromium alloy cast steel shot, it is difficult to remove impurities from the surface of the steel shot quickly and effectively, resulting in low cleaning efficiency, which may cause surface defects, especially when processing precision parts.
A wear-resistant high-chromium alloy reinforced cast steel shot equipment was designed, which includes a processing box, a spray cleaning mechanism, a turning mechanism, a vibration component and a water circulation component. Through the combination of turning, vibration and spray cleaning, the surface of the steel shot is quickly cleaned.
It enables rapid separation and removal of impurities on the surface of steel shot, improves cleaning efficiency, reduces labor intensity, and is suitable for cleaning needs of precision parts.
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Figure CN224101210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel shot processing technical field, concretely relates to a high chromium alloy reinforced steel shot equipment of wear resistance. BACKGROUND
[0002] Steel shot, steel sand, steel cutting shot collectively called metal abrasive, is widely used in aircraft, bridges, containers, oil and gas pipelines, automobile parts, steel pipe or steel plate surface strengthening treatment, sand cleaning and rust removal and other aspects. Because steel shot has high hardness, high toughness, good fatigue resistance, low breakage rate, obvious cleaning effect and other advantages, it has rapidly replaced traditional steel wire cutting shot and white cast iron shot. High chromium alloy reinforced steel shot improves the performance of steel shot by adding specific alloy elements such as chromium, boron and the like.
[0003] At present, the production of high chromium alloy steel shot mainly adopts the process flow of atomization, heat treatment and screening. In this process, the surface of the steel shot will inevitably adhere to various impurities, mainly including: oxide scale generated in the atomization process, surface oxides formed in the heat treatment process, dust particles attached in the screening and conveying links and the like. The falling of impurities will pollute the surface of the treated workpiece, especially when processing precision parts, which may cause surface defects. In the current steel shot processing link, it is difficult to quickly and effectively clean the steel shot. The traditional cleaning method often needs manual operation, which is labor-intensive and low in efficiency.
[0004] Therefore, a high chromium alloy reinforced steel shot equipment of wear resistance is provided. CONTENT OF THE UTILITY MODEL
[0005] The utility model discloses a high chromium alloy reinforced steel shot equipment of wear resistance, which is used to solve the problems mentioned in the background.
[0006] The utility model discloses a high chromium alloy reinforced steel shot equipment of wear resistance, which is used to solve the problems mentioned in the background.
[0007] A high chromium alloy reinforced steel shot equipment of wear resistance, comprising a treatment box, a feed hopper is fixedly inserted at the top of the left side surface of the treatment box, a sieve plate is slidably connected to the inner wall of the treatment box, a storage box is fixedly connected to the right side surface of the treatment box, a spraying cleaning mechanism is arranged on the surface of the storage box, a turnover mechanism is arranged on the surface of the treatment box, a vibration assembly for controlling the vibration of the sieve plate is arranged on the inner wall of the treatment box, and a water circulation assembly is arranged at the bottom of the treatment box.
[0008] Further, the spraying cleaning mechanism comprises a first water pump, the first water pump is fixedly installed at the top of the storage box, the water inlet end of the first water pump is fixedly connected with the storage box, the water suction pipe end is located in the storage box, the water outlet end of the first water pump is fixedly connected with a water outlet pipe, a spray head is arranged at the end of the water outlet pipe, and the spray head is fixedly installed on the inner wall top of the treatment box.
[0009] Further, the turnover mechanism comprises a control motor, the control motor is fixedly installed on the left side of the processing box, an output end of the control motor is fixedly connected with a rotating shaft, and stirring blades are fixedly connected on the surface of the rotating shaft.
[0010] Further, the vibration assembly comprises a supporting plate, the supporting plate is fixedly connected on the inner wall of the processing box, springs are fixedly connected on the top surface of the supporting plate, the top of the spring is fixedly connected with the bottom surface of the sieve plate, and a vibration motor is arranged in the middle of the bottom surface of the sieve plate.
[0011] Further, the water circulation assembly comprises a circulation box, the circulation box is fixedly connected with the bottom surface of the processing box through bolts, a filter pipe is fixedly inserted in the middle of the bottom surface of the processing box, an adsorption filter element is arranged on the inner wall of the filter pipe, a second water pump is fixedly installed on the right side of the circulation box, the water inlet end of the second water pump is communicated with the inside of the circulation box, the water outlet end of the second water pump is communicated with the inside of the storage box, and a third movable door is hingedly connected on the front surface of the circulation box.
[0012] Further, the front surface of the processing box is hingedly connected with a first movable door and a second movable door, and brushes are fixedly connected on the back side of the inner wall of the processing box and the back surface of the first movable door.
[0013] The beneficial effects of the utility model are as follows:
[0014] The utility model discloses a steel shot cleaning device, which comprises a processing box, a feeding hopper, a turnover mechanism, a sieve plate, a vibration assembly, a spraying cleaning mechanism, a water circulation assembly and a storage box. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure front view of the utility model;
[0017] Figure 3 It is the filter pipe structure front view of the utility model;
[0018] Mark No. : 1, processing box; 2, feeding hopper; 3, sieve plate; 4, storage box; 5, spray cleaning mechanism; 501, first water pump; 502, water suction pipe; 503, water outlet pipe; 504, spray head; 6, turnover mechanism; 601, control motor; 602, rotating shaft; 603, stirring blade; 7, vibration assembly; 701, support plate; 702, spring; 703, vibration motor; 8, water circulation assembly; 801, circulation box; 802, filter pipe; 803, adsorption filter element; 804, second water pump; 805, third movable door; 9, first movable door; 10, second movable door; 11, brush. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0021] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0022] The electrical components appearing in this document are all electrically connected with the main controller and 220V mains from the outside, and the main controller can be a conventional known device controlled by a computer or the like.
[0023] In the description of the embodiments of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer", "upper", etc. are based on the directions or position relationships shown in the drawings, or the directions or position relationships commonly placed when the product of the present application is used, which are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the present application.
[0024] As Figure 1 ,Figure 2 As shown in the figure, a kind of high-chromium alloy wear-resistant reinforced steel shot equipment, including processing box 1, the top of the left side of processing box 1 is fixedly inserted with feed hopper 2, the inner wall of processing box 1 is slidably connected with sieve plate 3, the right side of processing box 1 is fixedly connected with storage tank 4, the surface of storage tank 4 is provided with spray cleaning mechanism 5, the surface of processing box 1 is provided with turnover mechanism 6, the inner wall of processing box 1 is provided with vibration assembly 7 for controlling the vibration of sieve plate 3, the bottom of processing box 1 is provided with water circulation assembly 8, more specifically, by adding steel shot to the inside of processing box 1 through feed hopper 2, by stirring the steel shot through turnover mechanism 6, so that small particle impurities flow out through sieve plate 3, the steel shot is left on the surface of sieve plate 3, by running vibration assembly 7, driving sieve plate 3 to vibrate, accelerating the screening effect of sieve plate 3, then by spraying and cleaning the steel shot left on the surface of sieve plate 3 through spray cleaning mechanism 5, removing the impurities on the surface of the steel shot, sewage reaches the bottom of processing box 1 through sieve plate 3, and is filtered and treated through water circulation assembly 8 and delivered to the inside of storage tank 4, to play the role of circulating water.
[0025] As shown in the figure, Figure 1 , Figure 2 Spray cleaning mechanism 5 includes first water pump 501, and first water pump 501 is fixedly installed on the top of storage tank 4, the water inlet end of first water pump 501 is fixedly connected with storage tank 4, and the end of suction pipe 502 is located inside storage tank 4, the water outlet end of first water pump 501 is fixedly connected with water outlet pipe 503, the end of water outlet pipe 503 is provided with spray head 504, and spray head 504 is fixedly installed on the inner wall of processing box 1, it should be noted that by running first water pump 501, cooperating with suction pipe 502 to pump out the water in storage tank 4, delivering the water through water outlet pipe 503, and spraying the water through spray head 504 to spray and clean the screened steel shot, thereby removing the impurities on the surface of the steel shot.
[0026] As shown in the figure, Figure 1 , Figure 2 Turnover mechanism 6 includes control motor 601, and control motor 601 is fixedly installed on the left side of processing box 1, the output end of control motor 601 is fixedly connected with rotating shaft 602, and the surface of rotating shaft 602 is fixedly connected with stirring blade 603, more specifically, by running control motor 601, driving rotating shaft 602 to rotate, thereby driving stirring blade 603 to rotate, stirring the steel shot, so that the steel shot can be in full contact with water, thereby ensuring the screening effect of sieve plate 3.
[0027] As shown in the figure, Figure 2As shown, the vibration assembly 7 includes a support plate 701, and the support plate 701 is fixedly connected to the inner wall of the processing box 1, the top surface of the support plate 701 is fixedly connected with a spring 702, and the top of the spring 702 is fixedly connected with the bottom surface of the sieve plate 3, and the bottom surface of the sieve plate 3 is provided with a vibration motor 703, and it should be noted that the vibration motor 703 is operated to drive the sieve plate 3 to vibrate, thereby accelerating the screening effect of the steel shots and impurities, and the sieve plate 3 is elastically supported by the support plate 701 and the spring 702.
[0028] As shown in Figure 1 , Figure 2 , Figure 3 , the water circulation assembly 8 includes a circulation box 801, and the circulation box 801 is fixedly connected with the bottom surface of the processing box 1, the bottom surface of the processing box 1 is fixedly connected with a filter pipe 802, the inner wall of the filter pipe 802 is provided with an adsorption filter element 803, the right side of the circulation box 801 is fixedly installed with a second water pump 804, and the water inlet end of the second water pump 804 is in communication with the inside of the circulation box 801, and the water outlet end of the second water pump 804 is in communication with the inside of the storage box 4, and the front of the circulation box 801 is hingedly connected with a third movable door 805, and more specifically, the sewage generated in the processing box 1 enters the inside of the circulation box 801 through the filter pipe 802, the particles impurities can be filtered through the filter pipe 802 and the adsorption filter element 803, and the water in the inside of the circulation box 801 can be sent into the inside of the storage box 4 through the operation of the second water pump 804, thereby achieving the effect of recycling.
[0029] As shown in Figure 1 , Figure 2 , the front of the processing box 1 is hingedly connected with a first movable door 9 and a second movable door 10, and the back of the inner wall of the processing box 1 is fixedly connected with a brush 11, and it should be noted that the first movable door 9 and the second movable door 10 are opened to clean the steel shots and impurities screened in the processing box 1, and the cleaning effect of the impurities can be enhanced by providing the brush 11.
[0030] In summary: the utility model discloses a feeding hopper 2 is added to the inside of processing box 1 with steel shot, and the steel shot is agitated through the turnover mechanism 6, so that the small particle impurities flow out through the sieve plate 3, and the steel shot remains on the surface of the sieve plate 3, and the sieve plate 3 is vibrated through the operation of the vibration assembly 7, thereby accelerating the screening effect of the sieve plate 3, and the steel shot remaining on the surface of the sieve plate 3 is sprayed and cleaned through the spraying cleaning mechanism 5, thereby removing the impurities on the surface of the steel shot, and the sewage reaches the bottom of the processing box 1 through the sieve plate 3, and the sewage is filtered and treated through the water circulation assembly 8 and is transported to the inside of the storage box 4, thereby playing a role of recycling water, and the effect of conveniently and quickly separating the impurities on the surface of the steel shot is realized in use, thereby effectively cleaning the surface of the steel shot, making the whole cleaning process more convenient, and having good practicability.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A high-chrome alloyed wear-resistant steel shot reinforcing device, characterized in that, The utility model provides a processing box (1), the processing box (1) left side top fixedly inserts the feed hopper (2), the processing box (1) inner wall slidingly connected with sieve plate (3), the processing box (1) right side fixedly connected with storage box (4), the storage box (4) surface is provided with spray cleaning mechanism (5), the processing box (1) surface is provided with turnover mechanism (6), the processing box (1) inner wall is provided with vibration subassembly (7) for controlling sieve plate (3) vibration, the processing box (1) bottom is provided with water circulation subassembly (8).
2. A high-chrome wear-resistant alloyed steel shot peening apparatus as claimed in claim 1, wherein, The spray cleaning mechanism (5) includes a first water pump (501), and the first water pump (501) is fixedly installed on the top of the storage box (4), the water inlet end of the first water pump (501) is fixedly connected with the storage box (4), and the end of the water suction pipe (502) is located in the storage box (4), the water outlet end of the first water pump (501) is fixedly connected with the water outlet pipe (503), the end of the water outlet pipe (503) is provided with a spray head (504), and the spray head (504) is fixedly installed on the inner wall of the processing box (1).
3. A high-chrome wear resistant alloyed steel fortified shot machine as claimed in claim 1, wherein, The turnover mechanism (6) includes a control motor (601), and the control motor (601) is fixedly installed on the left side of the processing box (1), the output end of the control motor (601) is fixedly connected with a rotating shaft (602), and the surface of the rotating shaft (602) is fixedly connected with a stirring blade (603).
4. A high-chrome wear-resistant alloyed steel shot peening apparatus as claimed in claim 3, wherein, The vibration subassembly (7) includes a support plate (701), and the support plate (701) is fixedly connected to the inner wall of the processing box (1), the top surface of the support plate (701) is fixedly connected with a spring (702), and the top of the spring (702) is fixedly connected with the bottom surface of the sieve plate (3), and the bottom surface of the sieve plate (3) is provided with a vibration motor (703).
5. A high-chrome wear resistant alloyed steel fortified shot machine as claimed in claim 2, wherein, The water circulation subassembly (8) includes a circulation box (801), and the circulation box (801) is fixedly connected to the bottom surface of the processing box (1) by bolts, the bottom surface of the processing box (1) is fixedly connected with a filter pipe (802), the inner wall of the filter pipe (802) is provided with an adsorption filter element (803), the right side of the circulation box (801) is fixedly installed with a second water pump (804), the water inlet end of the second water pump (804) is connected with the inside of the circulation box (801), the water outlet end of the second water pump (804) is connected with the inside of the storage box (4), and the front of the circulation box (801) is hingedly connected with a third movable door (805).
6. A high-chrome wear resistant alloyed steel fortified shot machine as claimed in claim 1, wherein, The front of the processing box (1) is hingedly connected with a first movable door (9) and a second movable door (10), and the back of the inner wall of the processing box (1) and the back of the first movable door (9) are fixedly connected with a brush (11).