Hardware size qualification detection and sorting equipment

Abstract

The utility model discloses hardware size qualification detecting and sorting equipment which comprises a workbench, a feeding station, a detecting station and a sorting discharging station are arranged on the workbench, and a transfer station is arranged between the feeding station and the detecting station. The feeding station comprises a first disc feeding mechanism, a first disc moving mechanism and a first disc collecting mechanism, the sorting discharging station comprises a second disc feeding mechanism, a second disc moving mechanism, a second disc collecting mechanism and a defective product discharging mechanism, and the detection station is provided with a rotating disc, a first size detection mechanism, a second size detection mechanism and a thickness detection mechanism. Through cooperative work of the feeding station, the detecting station and the sorting station, automation of the whole process of hardware from detecting to sorting is achieved, and the production efficiency is improved. A visual detection camera and a displacement sensor are combined, so that the accuracy of size and thickness detection is ensured. And through the defective product discharging mechanism, qualified products and defective products are rapidly separated, and the defective products are prevented from flowing into subsequent procedures.

Description

TECHNICAL FIELD

[0001] The utility model five gold spare detection equipment technical field relates to a kind of five gold spare size qualified detection and sorting equipment. BACKGROUND

[0002] In hardware manufacturing industry, the dimensional accuracy of hardware directly affects the quality and performance of products. Traditional hardware size detection mainly relies on manual measurement, which has low efficiency, poor accuracy and high labor intensity, and cannot meet the needs of modern large-scale production. With the development of automation technology, automated detection equipment is gradually applied to hardware production lines, but existing equipment often has single function, limited detection items, and low sorting efficiency, which cannot realize efficient and accurate full-process automation. In addition, existing equipment is prone to false detection and missed detection during detection, which leads to defective products flowing into subsequent processes and affects overall production quality. Therefore, it is of great practical significance to develop a device that can realize full-automatic detection and sorting of hardware size. SUMMARY

[0003] The purpose of the utility model is to provide a kind of five gold spare size qualified detection and sorting equipment, solve the problems of low efficiency, poor accuracy and inaccurate sorting in traditional hardware detection.

[0004] TECHNICAL SOLUTION

[0005] A kind of five gold spare size qualified detection and sorting equipment, including workbench, the workbench is provided with feeding station, detection station and sorting discharge station, the feeding station and detection station are provided with transfer station between, the feeding station and transfer station are provided with first feeding mechanism between, the transfer station and detection station are provided with second feeding mechanism, the detection station and sorting discharge station are provided with third feeding mechanism, the feeding station includes first upper disc mechanism, first disc moving mechanism and first disc receiving mechanism, the sorting discharge station includes second upper disc mechanism, second disc moving mechanism, second disc receiving mechanism and defective product discharge mechanism, the detection station includes rotating disc rotatingly arranged on workbench and first size detection mechanism, second size detection mechanism and thickness detection mechanism fixedly arranged on workbench.

[0006] Further, the first feeding mechanism, the second feeding mechanism and the third feeding mechanism are the same structure, all including conveyor belt, walking cylinder arranged on the conveyor belt, first moving seat fixedly connected with the walking cylinder, first lifting cylinder fixedly installed on the first moving seat, mechanical gripper installed on the output shaft of the first lifting cylinder.

[0007] Further, the first lifting cylinder is arranged at the side end of the first moving seat, the mechanical gripper of the first feeding mechanism and the mechanical gripper of the second feeding mechanism are located on the same conveying axis, and the conveying belt of the first feeding mechanism and the conveying belt of the second feeding mechanism are arranged staggeredly.

[0008] Further, the first disc feeding mechanism, the first disc collecting mechanism, the second disc feeding mechanism and the second disc collecting mechanism are identical in structure and each comprises a disc storage frame provided with vertical disc storage grooves, supporting seats arranged at the lower ends of the disc storage grooves, and control cylinders connected with the supporting seats to control the movement of the supporting seats.

[0009] Further, the first size detection mechanism and the second size detection mechanism are both visual detection cameras.

[0010] Further, the thickness detection mechanism is a displacement sensor.

[0011] Further, the defective product discharging mechanism comprises a mounting frame, a conveying groove is fixedly arranged on the mounting frame, a conveying belt is arranged at the lower end of the conveying groove, and a plurality of conveying grooves are arranged in parallel.

[0012] Further, the rotating disc is provided with a hardware bearing frame.

[0013] Beneficial effects: through the cooperative work of the feeding station, the detection station and the sorting and discharging station, the full-process automation of the hardware from detection to sorting is realized, and the production efficiency is greatly improved; the visual detection camera and the displacement sensor are combined to realize the omnibearing detection of the size and the thickness of the hardware, so that the accuracy and the reliability of the detection result are ensured; through the cooperation of the defective product discharging mechanism and the discharging assembly, the qualified products and the defective products can be separated quickly and accurately, and the defective products are prevented from flowing into subsequent processes. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective view of an embodiment of the utility model;

[0015] Figure 2 is a plan view of an embodiment of the utility model;

[0016] Figure 3 is an enlarged perspective view of the feeding station of the utility model;

[0017] Figure 4 is an enlarged perspective view of the first disc feeding mechanism of the utility model;

[0018] Figure 5It is an enlarged perspective view of the first disc moving mechanism of the utility model;

[0019] Figure 6 It is an enlarged perspective view of the detection station of the utility model;

[0020] Figure 7 It is an enlarged perspective view of the sorting and discharging station of the utility model;

[0021] Figure 8 It is an enlarged perspective view of the second feeding mechanism of the utility model;

[0022] Figure 9 It is an enlarged perspective view of the defective product discharging mechanism of the utility model;

[0023] Reference signs: 1, workbench; 2, feeding station; 21, first disc loading mechanism; 211, disc storage rack; 212, disc storage groove; 213, supporting seat; 214, control cylinder; 22, first disc moving mechanism; 221, screw assembly; 222, second moving seat; 223, second lifting cylinder; 224, tray; 23, first disc collecting mechanism; 3, detection station; 31, rotating disc; 32, first size detection mechanism; 33, second size detection mechanism; 34, thickness detection mechanism; 35, hardware bearing frame; 4, sorting and discharging station; 41, second disc loading mechanism; 42, second disc moving mechanism; 43, second disc collecting mechanism; 44, defective product discharging mechanism; 441, mounting frame; 442, conveying groove; 443, conveying belt; 5, transfer station; 6, first feeding mechanism; 61, conveying belt; 62, walking cylinder; 63, first moving seat; 64, first lifting cylinder; 65, mechanical gripper; 7, second feeding mechanism; 8, third feeding mechanism; 9, Tary disc. DETAILED DESCRIPTION

[0024] In order to make the technical scheme of the present application clearer, the present application will be further described in detail below in combination with the drawings and specific embodiments.

[0025] Embodiment 1

[0026] As Figures 1-9As shown, a hardware size qualified detection and sorting equipment, including a workbench 1, the workbench 1 is provided with a feeding station 2, a detection station 3 and a sorting and discharging station 4, a transfer station 5 is arranged between the feeding station 2 and the detection station 3, a first feeding mechanism 6 is arranged between the feeding station 2 and the transfer station 5, a second feeding mechanism 7 is arranged between the transfer station 5 and the detection station 3, a third feeding mechanism 8 is arranged between the detection station 3 and the sorting and discharging station 4, the feeding station 2 includes a first disc feeding mechanism 21, a first disc moving mechanism 22 and a first disc collecting mechanism 23, the sorting and discharging station 4 includes a second disc feeding mechanism 41, a second disc moving mechanism 42, a second disc collecting mechanism 43 and a defective product discharging mechanism 44, the detection station 3 includes a rotating disc 31 rotatably arranged on the workbench 1 and a first size detection mechanism 32, a second size detection mechanism 33 and a thickness detection mechanism 34 fixedly arranged on the workbench 1. Through the cooperative work of the feeding station 2, the detection station 3 and the sorting and discharging station 4, the full-process automation of the hardware from detection to sorting is realized, and the production efficiency is greatly improved; the combination of visual detection camera and displacement sensor can detect the size and thickness of the hardware in all directions, ensuring the accuracy and reliability of the detection results; through the cooperation of the defective product discharging mechanism 44 and the discharging assembly, the qualified products and defective products can be quickly and accurately separated, avoiding the flow of defective products into the subsequent process.

[0027] In the embodiment, the first feeding mechanism 6, the second feeding mechanism 7 and the third feeding mechanism 8 are the same structure, all including a conveying belt 61, a walking cylinder 62 arranged on the conveying belt 61, a first moving seat 63 fixedly connected with the walking cylinder 62, a first lifting cylinder 64 fixedly installed on the first moving seat 63, and a mechanical gripper 65 installed on the output shaft of the first lifting cylinder 64. Through the cooperation of the walking cylinder 62 and the first lifting cylinder 64, the mechanical gripper 65 can accurately grasp and place the hardware, ensuring efficient transmission of materials between stations.

[0028] In the embodiment, the first lifting cylinder 64 is arranged at the side end of the first moving seat 63, the mechanical gripper 65 of the first feeding mechanism 6 and the mechanical gripper 65 of the second feeding mechanism 7 are located on the same conveying axis, and the conveying belt 61 of the first feeding mechanism 6 and the conveying belt 61 of the second feeding mechanism 7 are staggered arranged. The staggered arrangement of the conveying belt 61 avoids interference between mechanisms and improves the stability of the equipment operation.

[0029] In the embodiment, the first disc mechanism 21, the first disc mechanism 23, the second disc mechanism 41, the second disc mechanism 43 are the same structure, all including a disc rack 211, the disc rack 211 is provided with a vertical disc groove 212, the disc rack 211 is provided with a supporting seat 213 on both sides of the lower end of the disc groove 212, the supporting seat 213 is connected with a control cylinder 214 for controlling its movement; the first disc mechanism 22 and the second disc mechanism 42 are the same structure, all including a lead screw assembly 221, a second moving seat 222 connected with the lead screw assembly 221, a second lifting cylinder 223 arranged on the upper end of the second moving seat 222, and a tray 224 arranged on the upper end of the second lifting cylinder 223. The movement of the supporting seat 213 is controlled by the control cylinder 214 to realize the automatic feeding and collecting of the Tray disc 9. The cooperation of the lead screw assembly 221 and the second lifting cylinder 223 enables the tray 224 to move and lift accurately, ensuring the efficient transfer of the Tray disc 9 between different stations.

[0030] In the embodiment, the first size detection mechanism 32 and the second size detection mechanism 33 are both visual detection cameras. The thickness detection mechanism 34 is a displacement sensor.

[0031] The visual detection camera can non-contact measure the length, width and other dimensions of the hardware, and the displacement sensor is used to accurately detect the thickness of the hardware. The combination of the two realizes the all-round detection of the hardware size, ensuring the accuracy and reliability of the detection results.

[0032] In the embodiment, the defective product discharge mechanism 44 includes a mounting frame 441, a conveying groove 442 is fixedly installed on the mounting frame 441, a conveying belt 443 is arranged at the lower end of the conveying groove 442, and a plurality of conveying grooves 442 are arranged in parallel. The conveying belt 443 quickly discharges the detected defective products to avoid flowing into the subsequent process, and the design of multiple conveying grooves 442 improves the sorting efficiency and ensures the continuous operation of the production line.

[0033] In the embodiment, the rotating disc 31 is provided with a hardware carrying rack 35. The rotating disc 31 can drive the hardware carrying rack 35 to rotate, so that the hardware passes through the first size detection mechanism 32, the second size detection mechanism 33 and the thickness detection mechanism 34 in sequence, realizing continuous detection of multiple stations and improving the detection efficiency.

[0034] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A hardware parts dimensional conformity inspection and sorting equipment, characterized in that, The utility model provides a kind of automatic sorting machine, including workbench (1), the workbench (1) is provided with feeding station (2), detection station (3) and sorting and discharging station (4), feeding station (2) and detection station (3) are provided with transfer station (5) between, feeding station (2) and transfer station (5) are provided with first feeding mechanism (6) between, transfer station (5) and detection station (3) are provided with second feeding mechanism (7) between, detection station (3) and sorting and discharging station (4) are provided with third feeding mechanism (8) between, feeding station (2) includes first tray mechanism (21), first tray moving mechanism (22) and first tray collecting mechanism (23), sorting and discharging station (4) includes second tray mechanism (41), second tray moving mechanism (42), second tray collecting mechanism (43) and defective product discharge mechanism (44), detection station (3) includes rotation disc (31) rotationally arranged on workbench (1) and first size detection mechanism (32), second size detection mechanism (33) and thickness detection mechanism (34) fixedly arranged on workbench (1).

2. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, The first feeding mechanism (6), the second feeding mechanism (7) and the third feeding mechanism (8) are the same structure, all include conveying belt (61), walking cylinder (62) arranged on conveying belt (61), first moving seat (63) fixedly connected with walking cylinder (62), first lifting cylinder (64) fixedly installed on first moving seat (63), mechanical gripper (65) installed on the output shaft of first lifting cylinder (64).

3. The hardware dimension qualified detection and sorting equipment according to claim 2, characterized in that, The first lifting cylinder (64) is arranged at the side end of the first moving seat (63), the mechanical gripper (65) of the first feeding mechanism (6) and the mechanical gripper (65) of the second feeding mechanism (7) are located on the same conveying axis, and the conveying belt (61) of the first feeding mechanism (6) and the conveying belt (61) of the second feeding mechanism (7) are staggered.

4. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, The first tray mechanism (21), the first tray collecting mechanism (23), the second tray mechanism (41) and the second tray collecting mechanism (43) are the same structure, all include tray storage rack (211), the tray storage rack (211) is provided with vertical tray storage groove (212), the tray storage rack (211) is provided with supporting seat (213) on both sides of the lower end of the tray storage groove (212), the supporting seat (213) is connected with control cylinder (214) for controlling its movement; the first tray moving mechanism (22) and the second tray moving mechanism (42) are the same structure, both include lead screw assembly (221), second moving seat (222) connected with lead screw assembly (221), second lifting cylinder (223) arranged on the upper end of second moving seat (222), and tray (224) arranged on the upper end of second lifting cylinder (223).

5. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, The first size detection mechanism (32) and the second size detection mechanism (33) are both visual detection cameras.

6. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, The thickness detection mechanism (34) is a displacement sensor.

7. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, The poor product discharging mechanism (44) comprises a mounting frame (441), a conveying groove (442) is fixedly installed on the mounting frame (441), a conveying belt (443) is arranged at the lower end of the conveying groove (442), and a plurality of conveying grooves (442) are arranged in parallel.

8. The hardware dimension qualified detection and sorting equipment according to claim 1, characterized in that, Hardware bearing frames (35) are arranged on the rotating disc (31).

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