Product production assembly line integrating assembling, detecting, sorting and packaging
By integrating automated production lines, the problems of low efficiency and unstable quality in traditional product manufacturing have been solved, enabling efficient and stable product testing and packaging, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HANGZHOU QUICK EFFECT AUTOMATION TECH CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional product manufacturing processes are inefficient, with poor coordination between different stages, resulting in longer production cycles, increased labor costs, unstable product quality, inconsistent assembly precision, and reliance on manual inspection methods, making it difficult to achieve comprehensive and efficient quality control.
Design an integrated production line that automatically connects assembly, inspection, and packaging processes through a transmission device. Employ vision inspection and gripping devices to achieve automated production. Integrate front and back inspection of parts assembly, oil injection inspection, oil overflow inspection, and defective product discharge to form a complete inspection closed loop.
Improve production efficiency, reduce reliance on manual labor, lower labor costs, ensure product quality stability and lifespan, increase equipment utilization, and facilitate maintenance and data statistics.
Smart Images
Figure CN224101282U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product production technical field especially relates to a product production flow line of assembly, detection, sorting and packing. BACKGROUND
[0002] The product quality and performance such as mechanical parts used in the fields of automobile, aerospace, industrial machinery etc. directly affect the operation efficiency and service life of equipment. The traditional product production process usually adopts decentralized operation mode, that is, assembly, detection, sorting and packing etc. links are independently completed on different stations or equipment. This production mode is not only inefficient, but also due to the poor connection between links, it is easy to lead to the problems such as production cycle extension, artificial cost increase and product quality instability etc. In the traditional product production process, the assembly link is usually completed by manual or semi-automatic equipment, and the operator needs to assemble the parts of the product. This process is not only labor-intensive, but also easy to cause the assembly precision to be inconsistent due to human factors, which affects the final performance of the product. After assembly, the product needs to be transferred to the detection station for quality inspection. The traditional detection mode mainly relies on manual visual inspection or simple mechanical detection equipment, the detection items are limited, and it is difficult to realize comprehensive and efficient quality control. Therefore, it is necessary to provide a product production flow line integrating assembly, detection, sorting and packing. SUMMARY
[0003] The utility model aims at solving at least one of the above technical problems.
[0004] To solve the above problems, the first purpose of the utility model provides a product production flow line integrating assembly, detection, sorting and packing, which comprises: an assembly machine; a detection device connected with the assembly machine through a transmission device, the detection device is provided with a accessory assembly positive and negative detection device; a packaging machine connected with the detection device through a transmission device.
[0005] Through the transmission device, the assembly, detection and packaging links are automatically connected, the manual carrying and waiting time is reduced, the continuous production is realized, and the production efficiency is greatly improved. Through the detection device, the defective products can be quickly identified, and the error and inefficiency problems of manual detection are avoided. Through the accessory assembly positive and negative detection device, the installation direction of the product is ensured to be correct, and the product failure caused by assembly error is avoided. The integrated design is beneficial to reduce the dependence on manual labor, reduce the labor cost, and avoid the quality fluctuation caused by manual operation. It is convenient to maintain and upgrade, improves the equipment utilization rate. The standardized production process is helpful for quality tracing, and is convenient for production data statistics and process optimization.
[0006] In the above technical scheme, the detection device is provided with an oil injection detection device, and the oil injection detection device is located on the side of the accessory assembly positive and negative detection device away from the assembly machine.
[0007] The oil injection detection device can detect whether the product has been injected with sufficient lubricating oil, avoid insufficient lubrication due to insufficient oil, and prevent wear and tear from exacerbating, thereby affecting product performance. After the forward and reverse detection of the assembly is completed, the oil injection detection is immediately performed to ensure that the product is lubricated on the basis of correct structure, thereby improving the service life and running stability of the product. The structure problem of the product is detected first, and then the process problem of the oil injection is detected, which conforms to the logic of "structure first and process second", avoids invalid detection such as unnecessary oil injection detection for the product with incorrect direction, and improves the production continuity. The product is automatically sent from the assembly forward and reverse detection to the oil injection detection through the transmission device, without manual handling, thereby improving the production continuity. For precise products such as high-speed motors and precise instruments, accurate injection of lubricating oil is crucial, and the design can ensure that the lubrication process meets high standards.
[0008] In any of the technical solutions described above, the detection device is provided with an oil injection overflow and product defect detection device, and the oil injection overflow and product defect detection device is located on the side of the oil injection detection device away from the assembly forward and reverse detection device.
[0009] The oil injection overflow and product defect detection device can identify the oil spillage during the oil injection process, avoid excessive oil injection from contaminating the non-contact surface of the product such as the sealing ring and the end face, and affect the cleanliness or subsequent assembly of the product. By detecting oil spillage, the accuracy of the oil injection device such as the oil injection nozzle positioning and the oil injection pressure parameter is verified in reverse, thereby ensuring the stability of the lubrication process. The progressive detection sequence of "assembly forward and reverse → oil injection amount → oil injection overflow and defect" is adopted, the product structure is first ensured to be correct, then the oil injection amount is verified to meet the standard, and finally the process defects are checked, thereby forming a three-level quality barrier. If the product is determined to be installed in reverse or the oil injection amount does not meet the standard in the previous detection, the oil injection overflow and product defect detection can be skipped to avoid redundant detection, only the overflow of the product that meets the oil injection standard is checked, and the detection efficiency is improved.
[0010] In any of the technical solutions described above, the detection device is provided with an assembly missing or overloading detection device, and the assembly missing or overloading detection device is located on the side of the oil injection overflow and product defect detection device away from the oil injection detection device.
[0011] The assembly missing or overloading detection device ensures the integrity of the core components of the product, accurately detects whether the assembly missing or overloading meets the design requirements, avoids product performance defects caused by overloading, and finally verifies the core components, i.e., the assembly missing or overloading detection, after the assembly forward and reverse detection, oil injection amount detection, and oil injection overflow and product defect detection are completed, thereby forming a complete detection closed loop of "structure-process-component", improving the rejection rate of defective products, and preventing unqualified products from flowing into the packaging link. The assembly missing or overloading detection can meet the production standards of precise products with strict requirements for the number of rolling elements, and ensure the dynamic balance and service life of the product.
[0012] In any of the technical solutions above, the detection device is provided with a defective product discharging mechanism, and the defective product discharging mechanism is located on the side of the accessory with or without missing or overloading detection device away from the oil injection overflow and product defect detection device.
[0013] The defective product discharging mechanism is located downstream of the accessory with or without missing or overloading detection device, and is used as the final sorting link of detection, and uniformly processes all the defective products determined in the previous links including accessory assembly forward and reverse detection, oil injection detection, oil injection overflow and product defect detection, and accessory with or without missing or overloading detection, so that the defective products can be processed in a centralized manner, and the efficiency of the whole assembly line is improved. After all the key detection items are completed, the final sorting is performed, which avoids the complexity of the mechanism and the risk of misoperation caused by separate waste discharge of each detection station, and ensures the yield of the final packaged products.
[0014] In any of the technical solutions above, the assembly machine is provided with a grabbing device.
[0015] The grabbing device is used for replacing manual operation with mechanical grabbing, ensuring accurate positioning of product assemblies, and eliminating assembly deviations caused by human factors. The grabbing device cooperates with the conveying system to realize automatic feeding of materials, transfer between stations, and automatic continuous production. The operator is prevented from directly contacting high-speed moving mechanical parts, the risk of work injury caused by manual handling is reduced, and the production safety is enhanced.
[0016] In any of the technical solutions above, the conveying device comprises a first conveying part and a second conveying part, the first conveying part is connected with the assembly machine and the detection device, and the second conveying part is connected with the packaging machine.
[0017] The first conveying part is responsible for the transfer of raw materials to semi-finished products from assembly to detection, and the second conveying part independently processes the transfer of finished products from detection to packaging. Each section can be independently adjusted in speed or started and stopped to avoid mutual interference between processes. The defective product risk is prevented by physically segmenting the defective product risk, and the untested products are prevented from being mixed into the packaging link. When a single section conveying device fails, for example, the second conveying part stops, the first conveying part can continue to run and temporarily buffer the semi-finished products, avoiding the loss caused by the whole line stop, and improving the fault tolerance rate of the assembly line. The segmented structure facilitates local maintenance and repair, and specific conveying parts can be replaced without stopping the whole line. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will describe the drawings needed to be used in the embodiments or prior art description. Obviously, the technical solutions described in the description in combination with the drawings are only some embodiments of the present application, and for those skilled in the art, other embodiments and drawings can be obtained without creative labor on the basis of the embodiments shown in the drawings.
[0019] Figure 1It is a kind of product production flow line of the utility model embodiment provides a kind of assembly, detection, sorting and packing.
[0020] Figure 2 It is Figure 1 The enlarged view of part A in the figure.
[0021] Figure 3 It is another schematic view of a kind of product production flow line of the utility model embodiment providing assembly, detection, sorting and packing.
[0022] Figure 4 It is another schematic view of a kind of product production flow line of the utility model embodiment providing assembly, detection, sorting and packing.
[0023] In the figure: 100-assembly machine, 110-grabbing device, 200-detection device, 210-fitting assembly positive and negative detection device, 220-oil injection detection device, 230-oil injection overflow and product defect detection device, 240-fitting whether missing or multiple loading detection device, 250-bad product discharge mechanism, 300-conveying device, 310-first transmission part, 320-second transmission part, 400-packaging machine. Specific embodiments
[0024] To make the above purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with reference to the drawings.It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other without conflict.In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description herein, therefore, the protection scope of the utility model is not limited by the specific embodiments disclosed below.
[0025] As Figure 1 , Figure 2 , Figure 3 And Figure 4The utility model discloses an embodiment provides a kind of product production flow line of assembly, detection, sorting and packing, it includes: assembly machine 100;Detection device 200, detection device 200 is connected with assembly machine 100 by conveying device 300, and detection device 200 is equipped with accessory assembly positive and negative detection device 210;Packaging machine 400, packaging machine 400 is connected with detection device 200 by conveying device 300;Detection device 200 is equipped with oil injection detection device 220, and oil injection detection device 220 is located at the side of accessory assembly positive and negative detection device 210 away from assembly machine 100;Detection device 200 is equipped with oil injection overflow and product defect detection device 230, and oil injection overflow and product defect detection device 230 is located at the side of oil injection detection device 220 away from accessory assembly positive and negative detection device 210;Detection device 200 is equipped with accessory has or does not have missing or overloading detection device 240, and accessory has or does not have missing or overloading detection device 240 is located at the side of oil injection overflow and product defect detection device 230 away from oil injection detection device 220;Detection device 200 is equipped with defective product discharge mechanism 250, and defective product discharge mechanism 250 is located at the side of accessory has or does not have missing or overloading detection device 240 away from oil injection overflow and product defect detection device 230;Assembly machine 100 is equipped with grabbing device 110;Conveying device 300 includes first transmission part 310, second transmission part 320, and first transmission part 310 is connected with assembly machine 100, detection device 200, and second transmission part 320 is connected with packaging machine 400.
[0026] In this embodiment, the pipeline is mainly composed of the assembling machine 100, the detection device 200, the transmission device 300 and the packaging machine 400, and is integrated with assembly, detection, sorting and packaging, and is mainly used for product production. The transmission device 300 includes a first transmission part 310 and a second transmission part 320. The first transmission part 310 passes through the assembling machine 100 and the detection device 200. The product is transported, detected and the defective product is removed on the first transmission part 310. The good product after detection enters the second transmission part 320 from the first transmission part 310 and is transported to the packaging machine 400 by the second transmission part 320 for packaging. The assembling machine 100 is provided with a grabbing device 110. The assembled product is grabbed by the grabbing device 110 and placed on the first transmission part 310. The first transmission part 310 transports it to the detection device 200 for detection. The detection device 200 is provided with four detection devices, i.e., a part assembly forward and reverse detection device 210, an oil injection detection device 220, an oil injection overflow and product defect detection device 230 and a part assembly missing or overloading detection device 240. The product is comprehensively detected to avoid the defective product from entering the packaging machine for packaging. The four detection devices are all visual detection devices. The part assembly forward and reverse detection device 210 detects whether the product is assembled in reverse. If the product is assembled in reverse, the product is marked as a defective product and will not be detected subsequently. After the part assembly forward and reverse detection device 210 detects, the product enters the oil injection detection device 220. Whether enough lubricating oil is injected is judged by detecting the brightness of the oil injection point. If the detection is unqualified, the product is marked as a defective product and will not be detected subsequently. After the oil injection detection device 220 detects, the product enters the oil injection overflow and product defect detection device 230. The overall brightness of the product is judged. Whether the product is caused to overflow due to too much lubricating oil is judged. If the product is caused to overflow, the product is marked as a defective product and will not be detected subsequently. After the oil injection overflow and product defect detection device 230 detects, the product enters the part assembly missing or overloading detection device 240. The part assembly missing or overloading detection device 240 detects the product from the side. If the product is missing or overloaded, the product is marked as a defective product. In addition, the detection device 200 is also provided with a defective product discharge mechanism 250. The product marked as a defective product is removed from the first transmission part 310 by the defective product discharge mechanism 250, so that the defective product is avoided from entering the subsequent packaging link.
[0027] In the utility model, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense. For example, "connection" can be fixed connection, detachable connection or integral connection. "Connection" can be direct connection or indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the utility model according to specific conditions.
[0028] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "upper", "lower" and the like is based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or unit indicated must have a specific direction, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.
[0029] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] Although the utility model discloses as above, the utility model is not limited to this. Any person skilled in the art, without departing from the spirit and scope of the utility model, can make various changes and modifications, therefore the protection scope of the utility model should be the range defined by the claims.
Claims
1. A flow line for the production of products which combines assembly, testing, sorting and packaging, characterized in that, The utility model relates to an assembly machine (100); Detection device (200), detection device (200) is connected with assembly machine (100) through transmission device (300), detection device (200) is equipped with accessory assembly positive and negative detection device (210); Packaging machine (400), packaging machine (400) is connected with detection device (200) through transmission device (300). Detection device (200) is equipped with oil injection detection device (220), and oil injection detection device (220) is located on the side of accessory assembly positive and negative detection device (210) away from assembly machine (100).
2. The assembly, testing, sorting and packaging production line for products according to claim 1, characterized in that, Detection device (200) is equipped with oil injection overflow and product defect detection device (230), and oil injection overflow and product defect detection device (230) is located on the side of oil injection detection device (220) away from accessory assembly positive and negative detection device (210).
3. The assembly, testing, sorting and packaging production line for products according to claim 2, characterized in that, Detection device (200) is equipped with accessory has or no missing or multiple detection device (240), and accessory has or no missing or multiple detection device (240) is located on the side of oil injection overflow and product defect detection device (230) away from oil injection detection device (220).
4. The assembly, inspection, sorting and packaging production line according to claim 3, characterized in that, Detection device (200) is equipped with defective product discharge mechanism (250), and defective product discharge mechanism (250) is located on the side of accessory has or no missing or multiple detection device (240) away from oil injection overflow and product defect detection device (230).
5. The assembly, inspection, sorting and packaging production line for products according to claim 4, characterized in that, Assembly machine (100) is equipped with grabbing device (110).
6. The assembly, inspection, sorting and packaging production line for products according to claim 1, characterized in that, Transmission device (300) includes first transmission part (310), second transmission part (320), first transmission part (310) is connected with assembly machine (100), detection device (200), second transmission part (320) is connected with packaging machine (400).
7. The assembly, inspection, sorting and packaging production line for products according to claim 1, characterized in that,