Rotating disc type assembly operation table for sensor

By using the air blowing, suction, and spraying components of the sensor turntable assembly workbench, the problem of dust adhering to sensor components during transportation was solved, ensuring the normal use and assembly accuracy of the sensors.

CN224101390UActive Publication Date: 2026-04-10GUANGDONG BAOLE AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing technologies, sensor components can become contaminated with dust particles and other impurities during transport, rendering them unusable after assembly and impossible to clean effectively.

Method used

A sensor turntable assembly platform was designed, comprising an air blowing component, a suction component, and a spraying component. The air blowing component blows up dust particles, the suction component sucks them up, and the spraying component sprays them to reduce dust, ensuring the cleanliness of the components.

Benefits of technology

This method effectively cleans the sensor components, ensuring normal sensor operation after assembly, improving practicality, and avoiding the impact of dust particles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224101390U_ABST
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Abstract

The utility model relates to the technical field of sensor production, in particular to a sensor rotating disc type assembling operation table which comprises a base, a conveyor is embedded in the center of the base, a machining cover is installed on the outer wall of the base, an assembling assembly body is installed on the machining cover, and a dust removing and recycling mechanism is installed at the other end of the inner side of the machining cover. The dust cleaning and recycling mechanism comprises an air blowing assembly, an adjusting assembly, a suction assembly and a spraying assembly, the air blowing assembly is used for blowing dust particles on the assembly part, the suction assembly is used for sucking the blown dust particles, and the spraying assembly is used for spraying the sucked dust particles for dust falling; the cleaning device is simple in structure and convenient to operate, can clean components of the sensor before the components of the sensor are assembled, ensures that the sensor can be normally used after being assembled, and further improves practicability.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sensor production technical field, concretely relates to a sensor carousel formula assembling operation platform. BACKGROUND

[0002] Air quality sensor as a kind of precision gas detection element, it needs higher operating accuracy in production process, and needs to meet the consistency of each operation, to realize the constant detection reference in each detection process, to ensure that the measurement system error is fixed each time, the assembling operation platform in prior art can play the role of good shock absorption and buffering, but the overall assembly structure of the device is too single, the height and the front and rear assembly distance cannot be freely adjusted, in turn lead to the installation precision of sensor, therefore we provide an air quality sensor carousel formula assembling platform with automatic feeding function.

[0003] In order to solve the above technical problem, the prior art of the patent with the publication number CN219598609U discloses an air quality sensor carousel formula assembling platform with automatic feeding function, relates to assembling and processing equipment technical field, support assembly, the top of support assembly is provided with automatic feeding assembly, one end of automatic feeding assembly is provided with assembling assembly, motor base, transmission caterpillar, baffle and feeding roller, the top of motor base is provided with second motor, one end of second motor is rotatably connected with rotating rod, the outside of rotating rod is rotatably connected with transmission caterpillar, the inside of transmission caterpillar is provided with conveying belt, and the outside of conveying belt is distributed with multiple groups of baffles from top to bottom at equal distance.

[0004] The prior art scheme above can freely adjust the height and the front and rear distance during installation, improve sensor assembly precision, but it cannot clean the sensor parts transferred, if the surface of parts adheres dust particles and other impurities during processing or transfer, it will lead to that sensor cannot be normally used after assembly. SUMMARY

[0005] (1) technical problem to be solved

[0006] In view of the deficiency of prior art, the utility model aims at providing a sensor carousel formula assembling operation platform, which aims at solving the technical problem that the sensor parts transferred cannot be cleaned in prior art, if the surface of parts adheres dust particles and other impurities during processing or transfer, it will lead to that sensor cannot be normally used after assembly

[0007] (2) technical scheme

[0008] In order to solve the above technical problems, the utility model provides a kind of sensor carousel type assembly operation platform, including base, conveying machine is embedded and installed at the center of the base, processing cover is installed on the outer wall of the base, assembly component main body is installed on the processing cover, dust removal recovery mechanism is installed on the other end of the processing cover inner side, the dust removal recovery mechanism includes blowing assembly, adjusting assembly, suction component and spray component, the blowing assembly is used to blow up dust particle on assembly component, the suction component is used to suck dust particle that is blown up, the spray component is used to spray dust particle that is sucked and spray dust.

[0009] When using the sensor carousel type assembly operation platform of the present application, the fan can be started to blow the wind from the outside to the surface of the components on the conveyor, and the filter screen can intercept the impurities brought by the airflow. The wind can blow the dust particles and impurities on the surface of the components, and then the suction pump can be started to suck the blown dust particles and impurities into the inside of the suction pipe with the help of the suction head. After the sucked dust and impurities are intercepted by the dust screen, the suction pump can be turned off. Part of the impurities can fall through the discharge hopper. The structure is simple and easy to operate. The components of the sensor can be cleaned before assembly, ensuring that the sensor can be used normally after assembly, and further increasing the practicability.

[0010] Preferably, the suction component includes a connecting frame installed on one side of the inner wall of the processing cover, a collection box is installed on one end of the outer wall of the connecting frame, a suction pump is installed on one side of the outer wall of the collection box, a suction pipe that penetrates the collection box is installed on the suction end of the suction pump, a corrugated pipe is installed on the other end of the suction pipe, an intercepting plate is embedded and installed on one end of the inside of the suction pipe, a dust screen is embedded and installed inside the intercepting plate on one end of the inside of the suction pipe, a discharge hopper is embedded and installed inside the suction pipe below the dust screen, a suction head is installed on both ends of the bottom of the connecting frame, and one end of the corrugated pipe is fixedly connected to the suction head inside the connecting frame.

[0011] Further, the spray component includes a rotating rod rotatably connected to the collection box and one end of the inside of the suction pipe, an isolation plate is installed on one end of the rotating rod extending to the inside of the suction pipe, the isolation plate is slidably connected to the inside of the suction pipe, an extension groove is formed on one side of the inside of the collection box, a first spring is installed on one end of the rotating rod extending to the inside of the extension groove, and a connecting rod is installed on the top end of the first spring.

[0012] Still further, a rotating groove is formed on the top end of the inside of the collection box, a clamping groove is formed on the top end of the rotating groove in the collection box, and a docking groove is formed on the top end of the clamping groove in the collection box.

[0013] Still further, a clamping block is installed on the outside of the connecting rod and is clamped and connected to the clamping groove, the clamping block is slidably connected to the docking groove, and a knob is installed on the top end of the connecting rod.

[0014] Further, one end of the top of the air suction pipe is embeddedly installed with a water spraying pipe, a top end of the water spraying pipe is installed with an electric nozzle, another end of the electric nozzle is installed with a water storage bucket, one end of the top of the water storage bucket is embeddedly installed with a water filling bucket, and a top end of the water filling bucket is clamped with a sealing cover through a lock buckle.

[0015] Further, the air blowing assembly comprises air inlet tubes embeddedly installed at two ends of the outer wall of the processing cover, and a fan is installed inside the air inlet tube, and a filter screen is installed at the air inlet end of the fan.

[0016] (3) beneficial effects

[0017] Compared with the prior art, the beneficial effects of the utility model lie in that:

[0018] 1. In the utility model, the dust particles on the assembled parts are blown up by the air blowing assembly, the dust particles blown up are sucked by the suction assembly, and the dust particles sucked are sprayed and dust-settled by the spraying assembly, so that the structure is simple and the operation is convenient, the sensor parts can be cleaned before assembly, the normal use of the sensor after assembly is ensured, and the practicability is further increased.

[0019] 2. In the utility model, the fan is started to blow the air outside to the part surface on the conveyor, the filter screen can intercept the impurities brought by the airflow, the dust particles and impurities on the part surface are blown up by the air, the dust particles and impurities blown up are sucked into the inside of the air suction pipe by starting the suction pump and cooperating with the dust suction head, the dust and impurities sucked in are intercepted by the dustproof net, then the suction pump can be closed, and part of the impurities can fall down through the discharge hopper. DETAILED DESCRIPTION

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a base and conveyor three-dimensional structure schematic view of the utility model;

[0022] Figure 3 It is a connecting frame three-dimensional structure schematic view of the utility model;

[0023] Figure 4 It is a collecting box and water storage bucket local three-dimensional structure schematic view of the utility model;

[0024] Figure 5 It is a suction assembly local three-dimensional structure schematic view of the utility model;

[0025] Figure 6 It is a collecting box and air suction pipe local sectional structure schematic view of the utility model.

[0026] In the figure: 1, base; 2, conveyor; 3, processing cover; 4, assembly component main body; 5, fan; 6, suction pipe; 7, corrugated pipe; 8, dust collection head; 9, collection box; 10, intercepting plate; 11, dust screen; 12, connecting frame; 13, suction pump; 14, rotating rod; 15, isolation plate; 16, first spring; 17, connecting rod; 18, rotating groove; 19, butt joint groove; 20, clamping block; 21, knob; 22, water storage bucket; 23, water spraying pipe; 24, electric spray head; 25, air inlet cylinder. DETAILED DESCRIPTION

[0027] The specific embodiment is a sensor turntable type assembly operation platform, and a structural diagram is shown in the figure Figures 1-6 The specific embodiment is a sensor turntable type assembly operation platform, and a structural diagram is shown in the figure. The sensor turntable type assembly operation platform comprises a base 1, a conveyor 2 is embedded and installed at the center of the base 1, a processing cover 3 is installed on the outer wall of the base 1, an assembly component main body 4 is installed on the processing cover 3, a dust removal and recovery mechanism is installed at the other end of the inner side of the processing cover 3, the dust removal and recovery mechanism comprises a blowing assembly, an adjusting assembly, a suction assembly and a spraying assembly, the blowing assembly is used for blowing dust particles on the assembly components, the suction assembly is used for sucking the blown dust particles, and the spraying assembly is used for spraying the sucked dust particles. When the device is used, the dust particles on the assembly components can be blown by the blowing assembly, the blown dust particles can be sucked by the suction assembly, and the sprayed dust particles can be sprayed and settled by the spraying assembly. The structure is simple, the operation is convenient, the sensor components can be cleaned before assembly, the normal use of the sensor after assembly is ensured, and the practicability is further increased.

[0028] In the embodiment, the suction assembly comprises a connecting frame 12 installed on one side of the inner wall of the processing cover 3, a collection box 9 is installed at one end of the outer wall of the connecting frame 12, a suction pump 13 is installed at one side of the outer wall of the collection box 9, a suction pipe 6 penetrating through the collection box 9 is installed at the suction end of the suction pump 13, a corrugated pipe 7 is installed at the other end of the suction pipe 6, an intercepting plate 10 is embedded and installed at one end of the inner side of the suction pipe 6, a dust screen 11 is embedded and installed at one end of the inner side of the suction pipe 6 inside the intercepting plate 10, a discharge hopper is embedded and installed below the dust screen 11 inside the suction pipe 6, dust collection heads 8 are installed at both ends of the bottom of the connecting frame 12, one end of the corrugated pipe 7 is fixedly connected to the inside of the connecting frame 12 along the dust collection head 8, the blowing assembly comprises air inlet cylinders 25 embedded and installed at both ends of the outer wall of the processing cover 3, a fan 5 is installed inside the air inlet cylinder 25, and a filter screen is installed at the air inlet end of the fan 5. The fan 5 can be started to blow the wind outside to the surface of the components on the conveyor 2, the filter screen can intercept the impurities brought by the airflow, the wind can blow the dust particles and impurities on the surface of the components, the suction pump 13 is started to cooperate with the dust collection head 8 to suck the blown dust particles and impurities into the inner side of the suction pipe 6, the suction pump 13 can be closed after the sucked dust and impurities are intercepted by the dust screen 11, and part of the impurities can fall through the discharge hopper.

[0029] Secondly, in the embodiment, the spray assembly comprises a rotating rod 14 rotatably connected to the collecting box 9 and the inner end of the air suction pipe 6, the rotating rod 14 extends to the inner end of the air suction pipe 6 and is provided with a partition plate 15 at the end, the partition plate 15 is slidably connected to the inner side of the air suction pipe 6, an extension groove is formed in one side of the inner end of the collecting box 9, the rotating rod 14 extends to the inner end of the extension groove and is provided with a first spring 16 at the end, the top end of the first spring 16 is provided with a connecting rod 17, a rotating groove 18 is formed in the top end of the extension groove in the inner end of the collecting box 9, a clamping groove is formed in the top end of the rotating groove 18 in the inner end of the collecting box 9, a butt joint groove 19 is formed in the top end of the clamping groove in the inner end of the collecting box 9, the connecting rod 17 is provided with a clamping block 20 clamped and connected to the clamping groove on the outer side, the clamping block 20 is slidably connected to the butt joint groove 19, the top end of the connecting rod 17 is provided with a knob 21, then the knob 21 is held and the connecting rod 17 is driven to move downward, the connecting rod 17 extrudes the first spring 16 to retract, the clamping block 20 is separated from the clamping groove, the clamping block 20 moves downward to the inner side of the rotating groove 18, the space in the inner side of the rotating groove 18 is larger than the size of the clamping block 20, the clamping block 20 can be rotatably moved, then the knob 21 drives the rotating rod 14 to rotate with the partition plate 15, the partition plate 15 is completely attached to the inner wall of the air suction pipe 6 after being rotated to be closed, the partition plate 15 is a disc type, which can prevent the water source from overflowing to the inner side of the suction pump 13 when the water source is sprayed.

[0030] In addition, in the embodiment, the water spraying pipe 23 is embedded and installed at one end of the top of the air suction pipe 6, the electric nozzle 24 is installed at the top end of the water spraying pipe 23, the water storage bucket 22 is installed at the other end of the electric nozzle 24, the water filling bucket is embedded and installed at one end of the top of the water storage bucket 22, the sealing cover is clamped by the lock at the top end of the water filling bucket, the required water source is filled in advance through the water filling bucket after the sealing cover is opened, then the electric nozzle 24 is started to flush away the impurities adhered to the dust screen 11 and accumulated on the inner wall of the discharge hopper, the dust and impurities mixed with the water source to form sewage are collected in the inner side of the collecting box 9.

[0031] Further, in the embodiment, the discharge pipe is installed at one end of the bottom of the collecting box 9, the electromagnetic valve is installed on the discharge pipe, after a certain amount of collection, the mixed sewage can be discharged through the discharge pipe after the electromagnetic valve is opened, so that the centralized cleaning of impurities and dust will not have the situation that dust and impurities fly, preventing personnel from inhaling flying dust and impurities to affect health.

[0032] When the sensor carousel assembly operation platform of the present application is used, the fan 5 can be started to blow the wind from the outside to the surface of the components on the conveyor 2, the filter screen can intercept the impurities brought by the airflow, the wind can blow the dust particles and impurities on the surface of the components, and the dust particles and impurities blown up can be sucked into the inside of the suction pipe 6 by starting the suction pump 13 in cooperation with the dust suction head 8. After the sucked dust and impurities are intercepted by the dust screen 11, the suction pump 13 can be closed, part of the impurities can fall through the discharge hopper, then the knob 21 is held to drive the connecting rod 17 to move downward, the connecting rod 17 presses the first spring 16 to retract, the clamping block 20 is separated from the clamping groove, and the clamping block 20 moves downward to the inside of the rotating groove 18. The space inside the rotating groove 18 is larger than the size of the clamping block 20, and the clamping block 20 can be rotatably moved. Then the knob 21 drives the rotating rod 14 to rotate the isolation plate 15, and after the isolation plate 15 rotates, it is completely attached to the inner wall of the suction pipe 6 to be closed. The isolation plate 15 is a disc type, which can prevent the water source from overflowing into the inside of the suction pump 13 when the water source is sprayed. The sealing cover is opened to prefill the required water source through the water filling hopper, then the electric spray head 24 is started to flush the impurities adhered to the dust screen 11 and accumulated on the inner wall of the discharge hopper, and the dust and impurities mixed with the water source are collected in the collection box 9. When the collection reaches a certain amount, the electromagnetic valve can be opened to discharge the mixed sewage through the discharge pipe. In this way, the centralized cleaning of impurities and dust will not cause dust and impurities to fly, preventing personnel from inhaling flying dust and impurities to affect health.

[0033] The control mode of the present application is controlled by a controller. The control circuit of the controller can be realized by simple programming of those skilled in the art. The power supply is also a common knowledge in the art. The present application is used to protect mechanical devices, so the control mode and circuit connection of the present application will not be explained in detail.

[0034] The above embodiment is a preferred implementation scheme of the present application. In addition to this, the present application can also be implemented in other ways without departing from the technical concept of the present application. Any obvious replacement within the scope of protection of the present application is within the scope of protection of the present application.

Claims

1. A sensor carousel assembly station comprising a base (1), characterized in that: The base (1) is centrally embedded with a conveyor (2), the outer wall of the base (1) is provided with a processing cover (3), the processing cover (3) is provided with an assembly component body (4), the other end of the inner side of the processing cover (3) is provided with a dust removal and recovery mechanism, the dust removal and recovery mechanism comprises a blowing assembly, an adjusting assembly, a suction assembly and a spraying assembly, the blowing assembly is used for blowing dust particles on the assembled parts, the suction assembly is used for sucking the blown dust particles, and the spraying assembly is used for spraying the sucked dust particles.

2. A sensor carousel assembly station according to claim 1, wherein: The suction assembly comprises a connecting frame (12) installed on one side of the inner wall of the processing cover (3), one end of the outer wall of the connecting frame (12) is provided with a collecting box (9), one side of the outer wall of the collecting box (9) is provided with a suction pump (13), the suction end of the suction pump (13) is provided with a suction pipe (6) penetrating through the collecting box (9), the other end of the suction pipe (6) is provided with a bellows (7), one end of the inner side of the suction pipe (6) is embeddedly provided with an intercepting plate (10), the inner side of the intercepting plate (10) is embeddedly provided with a dust screen (11) at one end, the inner side of the suction pipe (6) is embeddedly provided with a discharge hopper below the dust screen (11), and the connecting frame (12) is provided with a dust suction head (8) at both ends of the bottom.

3. A sensor carousel assembly station according to claim 2, wherein: The spraying assembly comprises a rotating rod (14) rotatably connected to the inside of the collecting box (9) and the suction pipe (6), one end of the rotating rod (14) extending to the inner side of the suction pipe (6) is provided with a partition plate (15), the partition plate (15) is slidably connected to the inner side of the suction pipe (6), an extension slot is formed in one side of the inside of the collecting box (9), a first spring (16) is mounted at one end of the rotating rod (14) extending to the inner side of the extension slot, a connecting rod (17) is mounted at the top end of the first spring (16), a discharge pipe is mounted at one end of the bottom of the collecting box (9), and an electromagnetic valve is mounted on the discharge pipe.

4. A sensor carousel assembly station according to claim 3, wherein: A rotating slot (18) is formed at the top end of the extension slot in the inside of the collecting box (9), a clamping slot is formed at the top end of the rotating slot (18) in the inside of the collecting box (9), and a butt joint slot (19) is formed at the top end of the clamping slot in the inside of the collecting box (9).

5. A sensor carousel assembly station according to claim 4, wherein: A clamping block (20) is mounted on the outer side of the connecting rod (17) and clamped in the clamping slot, the clamping block (20) is slidably connected to the butt joint slot (19), and a knob (21) is mounted at the top end of the connecting rod (17).

6. A sensor carousel assembly station according to claim 5, wherein: A water spraying pipe (23) is embeddedly mounted at one end of the top of the suction pipe (6), an electric spray head (24) is mounted at the top end of the water spraying pipe (23), a water storage bucket (22) is mounted at the other end of the electric spray head (24), a water filling bucket is embeddedly mounted at one end of the top of the water storage bucket (22), and a sealing cover is clamped on the top end of the water filling bucket by a lock.

7. A sensor carousel assembly station according to claim 6, wherein: The air blowing assembly comprises air inlet tubes (25) embeddedly installed at both ends of the outer wall of the processing cover (3), a fan (5) is installed inside the air inlet tube (25), and a filter screen is installed at the air inlet end of the fan (5).

Citation Information

Patent Citations

  • Air quality sensor rotating disc type assembly table with automatic feeding function

    CN219598609U