Silica sol casting, rolling and polishing equipment convenient to clean

By introducing cleaning and protection mechanisms into the silica sol casting tumbling machine, automated cleaning and real-time monitoring of the equipment have been achieved, solving the problem of inconvenient cleaning of existing equipment and improving the cleaning efficiency and stability of the equipment.

CN224101796UActive Publication Date: 2026-04-10NANTONG YUNCHAO MACHINERY MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANTONG YUNCHAO MACHINERY MANUFACTURING CO LTD
Filing Date
2025-04-18
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing silica sol casting tumbling equipment is inconvenient to clean, increases the labor intensity of operators, and may affect the long-term stable operation of the equipment, thus reducing its efficiency.

Method used

A silica sol casting tumbling polishing device was designed, which includes a cleaning mechanism and a protective mechanism. The cleaning mechanism consists of a water pump, a water supply pipe, a water tank, a water outlet pipe, and a feed inlet. The protective mechanism consists of a controller, a main board, a sensor, a sealing ring, and a monitor, which realizes automated cleaning and real-time monitoring to ensure the stable operation of the equipment.

Benefits of technology

It improves the ease of cleaning the equipment, reduces the difficulty and time required for cleaning, ensures the stability and safety of the equipment, and improves work efficiency and user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of silica sol casting, in particular to silica sol casting rolling and polishing equipment convenient to clean, which comprises rolling and polishing equipment, the lower surface of the rolling and polishing equipment is fixedly connected with a bottom plate, the upper surface of the bottom plate is provided with a cleaning mechanism, and the upper surface of the bottom plate is provided with a protection mechanism. According to the silica sol casting rolling and polishing equipment convenient to clean, rolling and polishing operation can be more efficiently carried out in the casting process, meanwhile, the cleaning convenience of the equipment is remarkably improved, the equipment adopts a detachable cleaning part, the time needed for cleaning is greatly shortened, the working efficiency is improved, and the practicability is high. The equipment further adopts an intelligent control system, the rolling and polishing strength and speed can be automatically adjusted according to the requirements of casting operation, it is guaranteed that the casting process is more stable and efficient, and by monitoring the running state of the equipment in real time, the control system can find and handle abnormal conditions in time, and normal running of the equipment is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of silica sol casting, especially to a silica sol casting tumbling and polishing equipment convenient to clean. BACKGROUND

[0002] Silica sol is a colloidal solution, odorless and non-toxic. Silica sol is a dispersion of nanoscale silicon dioxide particles in water or solvent. There are different ways to prepare silica sol. The most commonly used methods include ion exchange method, one-step hydrolysis of silicon powder method, and silane hydrolysis method. Tumbling and polishing equipment is needed during the preparation of silica sol. The equipment plays a crucial role in the preparation process of silica sol. With its unique tumbling and polishing technology, it effectively improves the production efficiency and quality of silica sol. The working principle of the tumbling and polishing equipment is to mix and react the silica sol raw materials uniformly in a specific chemical environment through the rolling friction in the drum. During this process, many impurities will stick to the inner wall. In order to facilitate the cleaning of the tumbling and polishing equipment, a silica sol casting tumbling and polishing equipment convenient to clean is particularly needed.

[0003] Because the existing silica sol casting tumbling and polishing equipment has many inconveniences in cleaning, it not only increases the labor intensity of the operators, but also may affect the long-term stable operation of the equipment, which will reduce the use efficiency of the tumbling and polishing equipment and the overall work efficiency. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a silica sol casting tumbling and polishing equipment convenient to clean to solve the problem of the existing silica sol casting tumbling and polishing equipment having many inconveniences in cleaning, increasing the labor intensity of the operators, affecting the long-term stable operation of the equipment, reducing the use efficiency of the tumbling and polishing equipment, and reducing the overall work efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a silica sol casting tumbling and polishing equipment convenient to clean, comprising a tumbling and polishing equipment, the lower surface of the tumbling and polishing equipment is fixedly connected with a bottom plate, the upper surface of the bottom plate is provided with a cleaning mechanism, and the upper surface of the bottom plate is provided with a protection mechanism.

[0006] The cleaning mechanism comprises a water pump, a water delivery pipe, a water tank, a water outlet pipe, and a feeding inlet. The upper surface of the bottom plate is provided with the water pump. The side surface of the water pump is fixedly connected with the water delivery pipe. The end surface of the water delivery pipe is fixedly connected with the water tank. The side surface of the water pump is fixedly connected with the water outlet pipe. The upper surface of the bottom plate is provided with the feeding inlet.

[0007] Preferably, the protection mechanism includes a controller, a mainboard, a sensor, a sealing ring and a monitor, the upper surface of the bottom plate is fixedly connected with the controller, the inner surface of the controller is provided with the mainboard, one side surface of the controller is installed with the sensor, one side surface of the rolling and throwing equipment is sleeved with the sealing ring, and one side surface of the rolling and throwing equipment is provided with the monitor.

[0008] Preferably, the water pump is connected with the water tank through a water delivery pipe, and the water tank internally stores clean water.

[0009] Preferably, one side surface of the water pump is fixedly connected with the water delivery pipe, and the other side surface of the water pump is fixedly connected with a water outlet pipe.

[0010] Preferably, the inlet is arranged on one side surface of the rolling and throwing equipment, and one end surface of the water outlet pipe is fixedly connected with the rolling and throwing equipment.

[0011] Preferably, the inner wall of the sealing ring is matched in size with the outer wall of one end opening of the rolling and throwing equipment, and the controller is electrically connected with the sensor.

[0012] Preferably, the monitor is connected with the mainboard through a data line, and the mainboard is connected with the controller through a wire.

[0013] Compared with the prior art, the beneficial effects of the present application are as follows: the silicon sol casting rolling and throwing equipment convenient to clean, through the unique structure design, the equipment can more efficiently carry out the rolling and throwing operation in the casting process, and the cleaning convenience of the equipment is significantly improved, the equipment adopts the detachable cleaning part, so that after the casting operation is completed, the user can easily disassemble the cleaning part for cleaning and replacement, this design not only reduces the difficulty of cleaning work, but also greatly reduces the time required for cleaning, improves the work efficiency, the equipment also adopts the intelligent control system, can automatically adjust the rolling and throwing force and speed according to the demand of the casting operation, ensures that the casting process is more stable and efficient, at the same time, through real-time monitoring of the running state of the equipment, the control system can also timely find and handle abnormal conditions, and protect the normal operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic view of the overall appearance structure of the present application;

[0015] Figure 2 It is a schematic view of the cleaning mechanism structure of the present application;

[0016] Figure 3 It is a schematic view of the protection mechanism structure of the present application;

[0017] Figure 4 It is a schematic view of the protection mechanism structure of the present application Figure 3 It is an enlarged structure schematic view of A in the present application.

[0018] In the figure: 1, tumbling equipment; 2, bottom plate; 3, cleaning mechanism; 301, water pump; 302, water delivery pipe; 303, water tank; 304, water outlet pipe; 305, material inlet; 4, protection mechanism; 401, controller; 402, mainboard; 403, sensor; 404, sealing ring; 405, monitor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] Please refer to Figures 1-4 The present application provides a technical solution: a silicon sol casting tumbling equipment convenient to clean, comprising a tumbling equipment 1, the lower surface of the tumbling equipment 1 is fixedly connected with a bottom plate 2, the upper surface of the bottom plate 2 is provided with a cleaning mechanism 3, and the upper surface of the bottom plate 2 is provided with a protection mechanism 4.

[0021] The cleaning mechanism 3 comprises a water pump 301, a water delivery pipe 302, a water tank 303, a water outlet pipe 304 and a material inlet 305, the upper surface of the bottom plate 2 is provided with the water pump 301, one side surface of the water pump 301 is fixedly connected with the water delivery pipe 302, one end surface of the water delivery pipe 302 is fixedly connected with the water tank 303, one side surface of the water pump 301 is fixedly connected with the water outlet pipe 304, and the upper surface of the bottom plate 2 is provided with the material inlet 305. Through the arrangement of the water pump 301, the water delivery pipe 302, the water tank 303, the water outlet pipe 304 and the material inlet 305, when the tumbling equipment 1 needs to be cleaned, the water pump 301 is started first, and then clean water is pumped out from the water tank 303 through the water delivery pipe 302. The clean water in the water tank 303 is pushed by the water pump 301 and flows out through the water outlet pipe 304, so as to wash each part of the tumbling equipment 1, making the whole cleaning process more simple and fast, and the cleaning work more relaxed and efficient. Not only the service life of the mechanism is prolonged, but also the user's use experience is improved.

[0022] Further, the protection mechanism 4 comprises a controller 401, a mainboard 402, a sensor 403, a sealing ring 404 and a monitor 405, the upper surface of the bottom plate 2 is fixedly connected with the controller 401, the inner surface of the controller 401 is provided with the mainboard 402, one side surface of the controller 401 is installed with the sensor 403, one side surface of the tumbling device 1 is sleeved and fixedly connected with the sealing ring 404, one side surface of the tumbling device 1 is provided with the monitor 405, through the setting of the controller 401, the mainboard 402, the sensor 403, the sealing ring 404 and the monitor 405, the working state of the tumbling device can be monitored in real time, potential safety hazards can be found in time, the monitor 405 collects the working data of the tumbling device 1, such as temperature, pressure, rotating speed and the like, and transmits these information to the sensor 403, the sensor 403 converts the information into electrical signals and transmits to the controller 401, the controller 401 processes according to the program written by the mainboard 402, once an abnormal condition is found, the mainboard 402 will immediately send an alarm signal to the controller 401, the controller 401 will start the emergency program immediately, such as automatic shutdown, power cut-off and the like, so as to prevent the equipment from being damaged or the personnel from being injured, the setting of the sealing ring 404 can effectively prevent the dust, liquid and the like generated in the working process of the tumbling device 1 from leaking out, so as to ensure the safety and cleanliness of the working environment, and avoid safety accidents caused by the failure of the sealing ring 404.

[0023] Further, the water pump 301 is connected with the water tank 303 through the water conveying pipe 302, the water tank 303 stores clean water, through the setting of the water pump 301, the water pump 301 can pump the clean water from the water tank 303 and deliver it to the position needing cleaning through the water outlet pipe 304.

[0024] Further, one side surface of the water pump 301 is fixedly connected with the water conveying pipe 302, the other side surface of the water pump 301 is fixedly connected with the water outlet pipe 304, through the setting of the water conveying pipe 302, the water pump 301 can be conveniently connected with the water source, realizing the function of pumping water.

[0025] Further, the inlet 305 is arranged on one side surface of the tumbling device 1, one end surface of the water outlet pipe 304 is fixedly connected with the tumbling device 1, through the setting of the water outlet pipe 304, the cleaning liquid can be conveniently discharged from the tumbling device 1, realizing the recycling or treatment.

[0026] Further, the inner wall size of the sealing ring 404 matches the outer wall size of one end opening of the tumbling device 1, the controller 401 is electrically connected with the sensor 403, through the setting of the sealing ring 404, the connection between the tumbling device 1 and the valve is more close, effectively preventing the leakage problem in the working process, improving the safety of the equipment.

[0027] Further, the monitor 405 is connected with the mainboard 402 through a data line, the mainboard 402 is connected with the controller 401 through a wire, through the setting of the mainboard 402, the controller 401 can receive and process the data acquired by the monitor 405 in real time, and protection is carried out according to the programmed program.

[0028] Working principle: when the silicon sol casting and rolling equipment provided by the utility model is used, first, the user can put the materials to be treated into the rolling equipment 1 through the feeding port 305, and start the rolling equipment 1 to work, in the working process of the rolling equipment 1, the monitor 405 can collect the working data of the rolling equipment 1 in real time, such as temperature, pressure, rotating speed and the like, and transmit these information to the sensor 403, the sensor 403 can convert the information into an electric signal and transmit it to the controller 401, the controller 401 can process these data according to the program written by the mainboard 402, once an abnormal condition is found, such as too high temperature, abnormal pressure and the like, the mainboard 402 will immediately send an alarm signal to the controller 401, after receiving the alarm signal, the controller 401 will immediately start the emergency program, such as automatic shutdown, power off and the like, so as to prevent the equipment from being damaged or the personnel from being injured, when the rolling equipment 1 completes the work, the user can clean the rolling equipment 1 through the cleaning mechanism 3, first, start the water pump 301, the water pump 301 immediately draws clean water from the water tank 303 through the water delivery pipe 302, after being pushed by the water pump 301, the clean water in the water tank 303 flows out through the water outlet pipe 304, and each part of the rolling equipment 1 is washed, after the cleaning is completed, the user can discharge the cleaning liquid through the water outlet pipe 304, so as to realize the recycling or treatment, in the whole using process, the sealing ring 404 can effectively prevent the dust and liquid generated in the working process of the rolling equipment 1 from leaking out, so as to ensure the safety and cleanliness of the working environment, at the same time, the cooperation of the controller 401, the mainboard 402, the sensor 403, the sealing ring 404 and the monitor 405 can make the whole equipment work while monitoring the working state of the rolling equipment in real time, so as to find the potential safety hazard in time, thereby improving the safety and stability of the equipment, wherein the model of the monitor 405 is JCQ-3E.

[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A silicon sol casting and tumbling apparatus that facilitates cleaning, comprising a tumbling apparatus (1), characterised in that: The lower surface of the tumbling equipment (1) is fixedly connected with a bottom plate (2), the upper surface of the bottom plate (2) is provided with a cleaning mechanism (3), and the upper surface of the bottom plate (2) is provided with a protection mechanism (4); The cleaning mechanism (3) comprises a water pump (301), a water delivery pipe (302), a water tank (303), a water outlet pipe (304) and a material inlet (305), the upper surface of the bottom plate (2) is provided with the water pump (301), one side surface of the water pump (301) is fixedly connected with the water delivery pipe (302), one end surface of the water delivery pipe (302) is fixedly connected with the water tank (303), one side surface of the water pump (301) is fixedly connected with the water outlet pipe (304), and the upper surface of the bottom plate (2) is provided with the material inlet (305).

2. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 1, wherein: The protection mechanism (4) comprises a controller (401), a mainboard (402), a sensor (403), a sealing ring (404) and a monitor (405), the upper surface of the bottom plate (2) is fixedly connected with the controller (401), the inner side surface of the controller (401) is provided with the mainboard (402), one side surface of the controller (401) is mounted with the sensor (403), one side surface of the tumbling equipment (1) is sleeved with the sealing ring (404), and one side surface of the tumbling equipment (1) is provided with the monitor (405).

3. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 1, wherein: The water pump (301) is connected with the water tank (303) through the water delivery pipe (302), and the water tank (303) stores clean water.

4. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 1, wherein: One side surface of the water pump (301) is fixedly connected with the water delivery pipe (302), and the other side surface of the water pump (301) is fixedly connected with the water outlet pipe (304).

5. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 1, wherein: The material inlet (305) is arranged on one side surface of the tumbling equipment (1), and one end surface of the water outlet pipe (304) is fixedly connected with the tumbling equipment (1).

6. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 2, wherein: The inner wall size of the sealing ring (404) matches the outer wall size of one end opening of the tumbling equipment (1), and the controller (401) is electrically connected with the sensor (403).

7. A silicon sol casting and tumbling apparatus for ease of cleaning according to claim 2, wherein: The monitor (405) is connected with the mainboard (402) through a data line, and the mainboard (402) is connected with the controller (401) through a wire.