Slitting machine capable of automatically lubricating blade
By installing atomizing nozzles and a motor drive on the upper and lower cutter shafts of the slitting machine, automatic blade lubrication is achieved, solving the problem of low efficiency of manual lubrication, improving production efficiency, extending blade life, and eliminating safety hazards.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING BAOXING METAL PROCESSING CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-10
AI Technical Summary
In existing slitting machines, blade lubrication mainly relies on manual application of grease, which leads to low efficiency and safety hazards. Furthermore, existing technologies cannot effectively solve the problem of microscopic chipping of the cutting edge caused by frictional heating during the cutting process.
An automatic lubricating slitting machine was designed. By installing atomizing nozzles on the upper and lower cutter shafts, lubricating oil is delivered to the atomizing nozzles using a metering pump and oil supply pipe, thus achieving automatic lubrication of the blades. Combined with the motor-driven rotation of the cutter shafts for slitting, and using aluminum alloy materials and nano-coatings to improve the hardness of the blades.
It enables efficient lubrication of the blades without stopping the machine, improving production efficiency, eliminating safety hazards of manual operation, and extending the service life of the blades through directional lubrication and nano-coating.
Smart Images

Figure CN224101930U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal plate processing equipment, and particularly relates to a slitting machine capable of automatically lubricating blades. BACKGROUND
[0002] The slitting machine is a key equipment in metal plate processing, and is used for cutting wide metal coiled material into multiple narrow strips. With the increasing demand for high-speed cutting, the blade wear problem is increasingly prominent. At present, the industry generally uses hard alloy blades, and the service life of the blades directly affects the production efficiency and cost.
[0003] In recent years, domestic and foreign manufacturers mainly prolong the service life of the blades by improving the hardness of the blade materials (such as using nano coating) or optimizing the blade angle design, but these methods cannot solve the problem of micro-cracking of the blade edge caused by friction heating during cutting. Therefore, the current blade lubrication is mainly achieved by manually applying lubricating grease at regular intervals. The operator manually brushes the blades every 2 hours. This method is simple but affects the continuity of production, and manual application of lubricating grease also has safety hazards. Therefore, the slitting machine capable of automatically lubricating blades is improved. CONTENT OF THE INVENTION
[0004] In view of the deficiencies of the prior art, the slitting machine capable of automatically lubricating blades is provided, which overcomes the deficiencies of the prior art and aims to solve the problems of low efficiency and insecurity of manual lubrication.
[0005] To achieve the above-mentioned purpose, the technical scheme provided by the present application is as follows: the slitting machine capable of automatically lubricating blades comprises a workbench, a rack is fixedly installed on the top of the workbench, a lower blade shaft is rotatably installed inside the rack near the bottom position, a hydraulic telescopic rod is fixedly installed on the top of the rack, a moving seat is fixedly connected to the lower end of the hydraulic telescopic rod, an upper blade shaft is rotatably installed inside the moving seat, a plurality of blades are fixedly installed on the outer surfaces of the upper blade shaft and the lower blade shaft through screws, a moving frame is fixedly connected to the outer wall of one side of the moving seat, a fixed frame is fixedly installed on the upper surface of the workbench on one side of the lower blade shaft, a plurality of atomizing nozzles are fixedly connected inside the moving frame and the fixed frame, an oil storage tank and a metering pump are arranged on one side of the rack, the input end of the metering pump is in communication with the oil storage tank through an oil conveying pipe, and the output end of the metering pump is fixedly connected with the atomizing nozzles through an oil conveying pipe.
[0006] By adopting the technical scheme, the atomizing nozzle is fixedly installed on one side of the upper blade shaft and the lower blade shaft through the mobile frame and the fixed frame, the mobile frame is displaced synchronously with the mobile base, the oil injection angle of the atomizing nozzle in the mobile frame is matched with the upper blade shaft in real time, the lubricating oil in the oil storage tank is pumped out through the metering pump and delivered to the atomizing nozzle through the oil delivery pipe, and then the lubricating oil is sprayed on the blades of the upper blade shaft and the lower blade shaft by the atomizing nozzle to lubricate the blades, that is, the device can lubricate without stopping, has higher efficiency than manual smearing, and can also eliminate the safety hazards caused by manual operation.
[0007] As a preferred technical scheme of the present application, one side of the rack is fixedly installed with a motor one for driving the lower blade shaft to rotate, and the side of the mobile base away from the mobile frame is fixedly installed with a motor two for driving the upper blade shaft to rotate.
[0008] By adopting the technical scheme, the lower blade shaft is driven to rotate by the motor one, the upper blade shaft is driven to rotate by the motor two, and the metal coiled material is slit through the cooperation between the lower blade shaft and the upper blade shaft.
[0009] As a preferred technical scheme of the present application, the number of the atomizing nozzles is the same as and one-to-one corresponds to the number of the blades, and the atomizing nozzles are all arranged obliquely relative to the corresponding blades.
[0010] By adopting the technical scheme, the number of the atomizing nozzles corresponds to the number of the blades, which can ensure that each blade is lubricated in a directional manner and eliminate the problem of uneven distribution of oil film existing in traditional centralized lubrication, and each atomizing nozzle is arranged obliquely relative to the corresponding blade, which can meet the effective injection coverage of the lubricating oil mist.
[0011] As a preferred technical scheme of the present application, the upper surface of the workbench is fixedly installed with a positioning seat on one side of the oil storage tank, and the top of the positioning seat is attached to the bottom of the metering pump.
[0012] By adopting the technical scheme, the metering pump is fixedly positioned by the positioning seat, thereby ensuring the stability of the metering pump during operation.
[0013] As a preferred technical scheme of the present application, sliding grooves are symmetrically formed in the outer walls of the rack, sliding blocks are slidably connected in the sliding grooves, the sliding blocks are fixedly installed on the outer wall of the mobile base, and the mobile base slides up and down in the sliding grooves through the sliding blocks.
[0014] By adopting the technical scheme, the movement track of the mobile base is limited through the cooperation between the sliding blocks and the sliding grooves, so that the mobile base can only move vertically up and down under the action of the hydraulic telescopic rod, and the movement accuracy of the mobile base is ensured.
[0015] Preferably, the cutting blades on the outer surfaces of the upper cutter shaft and the lower cutter shaft are made of aluminum alloy material, and the outer surfaces of the cutting blades are sprayed with a nano coating.
[0016] By using the above technical scheme, the nano coating can form a high-density thin film, so that the surface hardness of the cutting blade is improved, and the service life of the cutting blade in high-strength cutting is prolonged.
[0017] Preferably, the upper surface of the workbench is symmetrically provided with guide frames on both sides of the rack, and the guide frames are internally rotatably connected with guide rollers.
[0018] By using the above technical scheme, the guide rollers are used for guiding the conveying of the metal coil, so that the metal coil passes through the inside of the rack.
[0019] Compared with the prior art, the utility model has the advantages of:
[0020] 1. In the utility model, the atomizing nozzle is fixedly installed on one side of the upper cutter shaft and the lower cutter shaft through the setting of the moving frame and the fixed frame, the atomizing nozzle in the moving frame is matched with the upper cutter shaft in real time through the synchronous displacement of the moving seat, the lubricating oil in the oil storage tank is pumped out through the metering pump and is delivered to the atomizing nozzle through the oil delivery pipe, and then the atomizing nozzle sprays the lubricating oil on the cutting blades of the upper cutter shaft and the lower cutter shaft to lubricate the cutting blades, namely, the device can lubricate without stopping, is more efficient than manual smearing, and can eliminate the safety hazards caused by manual operation.
[0021] 2. In the utility model, the moving seat is driven downward by the hydraulic telescopic rod, so that the upper cutter shaft is moved to the specified working position, the lower cutter shaft is driven to rotate by the motor one, the upper cutter shaft is driven to rotate by the motor two, and the metal coil is slit through the cooperation between the lower cutter shaft and the upper cutter shaft.
[0022] The specific embodiments of the utility model are disclosed in detail with reference to the following description and drawings, and the principle of the utility model can be adopted. It should be understood that the embodiments of the utility model are not limited in scope. BRIEF DESCRIPTION OF DRAWINGS
[0023] The drawings are used to provide a further understanding of the utility model, and constitute a part of the specification. Together with the embodiments of the utility model, the drawings are used to explain the utility model, and do not constitute a limitation on the utility model. In the drawings:
[0024] Figure 1 It is a whole structure schematic view of the utility model;
[0025] Figure 2 It is a partial structure schematic view of the utility model;
[0026] Figure 3 It is the schematic view of the lower blade shaft and the upper blade shaft of the application;
[0027] Figure 4 It is the schematic view of the installation of the atomizing nozzle of the application.
[0028] In the figure: 1, workbench; 2, frame; 3, lower blade shaft; 4, hydraulic telescopic rod; 5, moving seat; 6, upper blade shaft; 7, moving frame; 8, fixed frame; 9, atomizing nozzle; 10, oil delivery pipe; 11, metering pump; 12, oil storage tank; 13, positioning seat; 14, motor one; 15, motor two; 16, sliding groove; 17, sliding block; 18, guide frame; 19, guide roller. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0030] As shown in Figure 1 - Figure 4 The longitudinal shearing machine capable of automatically lubricating blades provided by the embodiment comprises a workbench 1, a frame 2 is fixedly installed on the top of the workbench 1, a lower blade shaft 3 is rotatably installed in the inside of the frame 2 close to the bottom position, a hydraulic telescopic rod 4 is fixedly installed on the top of the frame 2, a moving seat 5 is fixedly connected to the lower end of the hydraulic telescopic rod 4, an upper blade shaft 6 is rotatably installed in the inside of the moving seat 5, a plurality of blades are fixedly installed on the outer surfaces of the upper blade shaft 6 and the lower blade shaft 3 through screws, a moving frame 7 is fixedly connected to the outer wall of one side of the moving seat 5, a fixed frame 8 is fixedly installed on the upper surface of the workbench 1 on one side of the lower blade shaft 3, a plurality of atomizing nozzles 9 are fixedly connected in the insides of the moving frame 7 and the fixed frame 8, an oil storage tank 12 and a metering pump 11 are arranged on one side of the frame 2, the input end of the metering pump 11 is in communication with the oil storage tank 12 through an oil delivery pipe 10, and the output end of the metering pump 11 is fixedly connected with the atomizing nozzles 9 through the oil delivery pipe 10. In use, the atomizing nozzles 9 are fixedly installed on one side of the upper blade shaft 6 and the lower blade shaft 3 by arranging the moving frame 7 and the fixed frame 8, the moving frame 7 is displaced synchronously with the moving seat 5, the oil spraying angle of the atomizing nozzles 9 in the moving frame 7 is matched with the upper blade shaft 6 in real time, the lubricating oil in the oil storage tank 12 is pumped out by the metering pump 11 and is delivered to the atomizing nozzles 9 through the oil delivery pipe 10, and then the lubricating oil is sprayed onto the blades of the upper blade shaft 6 and the lower blade shaft 3 by the atomizing nozzles 9 to lubricate the blades. That is, the device can lubricate without stopping, which is more efficient than manual smearing and can eliminate the safety hazards caused by manual operation.
[0031] In the embodiment, as Figure 2 and 3As shown, the side of the rack 2 is fixedly installed with a motor one 14 driving the lower blade shaft 3 to rotate, and the side of the moving seat 5 away from the moving frame 7 is fixedly installed with a motor two 15 driving the upper blade shaft 6 to rotate. In use, the lower blade shaft 3 is driven to rotate by the motor one 14, the upper blade shaft 6 is driven to rotate by the motor two 15, and the metal coil is slit by the cooperation between the lower blade shaft 3 and the upper blade shaft 6.
[0032] In this embodiment, as shown in Figure 2 and 4 , the number of atomizing nozzles 9 is the same as and corresponds to the number of blades, and each of the atomizing nozzles 9 is obliquely arranged relative to the corresponding blade. In use, the number of atomizing nozzles 9 corresponds to the number of blades, so that each blade can be oriented lubricated, and the uneven distribution of the oil film in the traditional centralized lubrication can be eliminated. In addition, each atomizing nozzle 9 is obliquely arranged relative to the corresponding blade, so that the effective spraying coverage of the lubricating oil mist can be met.
[0033] In this embodiment, as shown in Figure 1 and 4 , the upper surface of the workbench 1 is fixedly installed with a positioning seat 13 on one side of the oil storage tank 12, and the top of the positioning seat 13 is attached to the bottom of the metering pump 11. In use, the metering pump 11 is fixed and limited by the positioning seat 13, so as to ensure the stability of the metering pump 11 during work.
[0034] In this embodiment, as shown in Figure 3 , sliding grooves 16 are symmetrically formed in the outer walls of the rack 2, and sliding blocks 17 are slidably connected in the sliding grooves 16. The sliding blocks 17 are fixedly installed on the outer wall of the moving seat 5, and the moving seat 5 slides up and down in the sliding grooves 16 through the sliding blocks 17. In use, the movement track of the moving seat 5 is limited by the cooperation between the sliding blocks 17 and the sliding grooves 16, so that the moving seat 5 can only move vertically up and down under the action of the hydraulic telescopic rod 4, and the movement accuracy of the moving seat 5 is ensured.
[0035] In this embodiment, as shown in Figure 3 , the blades on the outer surfaces of the upper blade shaft 6 and the lower blade shaft 3 are made of aluminum alloy, and the outer surfaces of the blades are sprayed with a nano coating. In use, the nano coating can form a high-density thin film, so that the surface hardness of the blades is improved, and the service life of the blades in high-strength cutting is prolonged.
[0036] In this embodiment, as shown in Figure 1 , guide frames 18 are symmetrically installed on the upper surface of the workbench 1 on both sides of the rack 2, and guide rollers 19 are rotatably connected in the guide frames 18. In use, the metal coil is conveyed and guided by the guide rollers 19, so that the metal coil passes through the inside of the rack 2.
[0037] The working principle of the utility model is: when using the longitudinal shearing machine capable of automatically lubricating blades, the movable seat 5 is driven by the hydraulic telescopic rod 4 to move downwards, so as to move the upper blade shaft 6 to the designated working position, the lower blade shaft 3 is driven by the motor one 14 to rotate, the upper blade shaft 6 is driven by the motor two 15 to rotate, and the metal coiled material is slit by the cooperation between the lower blade shaft 3 and the upper blade shaft 6, when the blade works for a period of time, the lubricating oil in the oil storage tank 12 is pumped out by the metering pump 11 and is delivered to the atomizing nozzle 9 through the oil delivery pipe 10, and then the lubricating oil is sprayed on the blades of the upper blade shaft 6 and the lower blade shaft 3 by the atomizing nozzle 9 to lubricate the blades, namely, the device can lubricate without stopping, the efficiency is higher than that of manual smearing, and the safety hidden danger caused by manual operation can be eliminated.
[0038] In the description of the utility model, it needs to be explained that the directions or position relations indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "another end" are the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as limiting the utility model. The terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0039] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can be detachable connection, or integral connection; can be mechanical connection, can be electrical connection; can be direct connection, can be indirect connection through intermediate medium, and can be internal communication of two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the utility model can be understood according to specific conditions.
[0040] The utility model has been described above in combination with specific embodiments, but those skilled in the art should know that these descriptions are exemplary and are not a limitation on the protection scope of the utility model. Those skilled in the art can make various modifications and changes to the utility model according to the spirit and principles of the utility model, and these modifications and changes are also within the scope of the utility model.
Claims
1. Slitting machine with automatic lubrication of the blades, comprising a worktable (1), characterized in that, The top of the workbench (1) is fixedly installed with a rack (2), a lower cutter shaft (3) is rotatably installed at the inner bottom of the rack (2), a hydraulic telescopic rod (4) is fixedly installed at the top of the rack (2), a moving seat (5) is fixedly connected to the lower end of the hydraulic telescopic rod (4), an upper cutter shaft (6) is rotatably installed at the inner of the moving seat (5), a plurality of blades are fixedly installed on the outer surfaces of the upper cutter shaft (6) and the lower cutter shaft (3) through screws, a moving frame (7) is fixedly connected to the outer wall of one side of the moving seat (5), a fixed frame (8) is fixedly installed at the upper surface of the workbench (1) on the side of the lower cutter shaft (3), a plurality of atomizing nozzles (9) are fixedly connected to the interiors of the moving frame (7) and the fixed frame (8), an oil storage tank (12) and a metering pump (11) are arranged on one side of the rack (2), the input end of the metering pump (11) is communicated with the oil storage tank (12) through an oil conveying pipe (10), and the output end of the metering pump (11) is fixedly connected with the atomizing nozzles (9) through the oil conveying pipe (10).
2. The automatic blade lubricating slitting machine of claim 1 wherein, A motor one (14) for driving the lower cutter shaft (3) to rotate is fixedly installed on one side of the rack (2), and a motor two (15) for driving the upper cutter shaft (6) to rotate is fixedly installed on the side, away from the moving frame (7), of the moving seat (5).
3. The automatic blade lubricating slitting machine of claim 1 wherein, The number of the atomizing nozzles (9) is the same as that of the blades and the atomizing nozzles (9) are correspondingly arranged at an inclination with the blades.
4. The automatic lubrication blade slitting machine of claim 1, wherein, A positioning seat (13) is fixedly installed on the upper surface of the workbench (1) on the side of the oil storage tank (12), and the top of the positioning seat (13) is in close contact with the bottom of the metering pump (11).
5. The self-lubricating blade slitting machine of claim 1, wherein, Sliding grooves (16) are symmetrically formed in the outer walls of the rack (2), sliding blocks (17) are slidably connected in the sliding grooves (16), the sliding blocks (17) are fixedly installed on the outer walls of the moving seat (5), and the moving seat (5) slides up and down in the sliding grooves (16) through the sliding blocks (17).
6. The self-lubricating blade slitting machine of claim 1, wherein, The blades on the outer surfaces of the upper cutter shaft (6) and the lower cutter shaft (3) are made of aluminum alloy, and a nano coating is sprayed on the outer surfaces of the blades.
7. The self-lubricating blade slitting machine of claim 1, wherein, Guiding frames (18) are symmetrically installed on the upper surface of the workbench (1) on the sides of the rack (2), and guiding rollers (19) are rotatably connected in the guiding frames (18).