Machining device for die with inclined end ring

Abstract

The utility model discloses a processing device for a mould with an inclined end ring, which comprises a workbench erected on the ground, a cutting mechanism forming a fixed cutting structure, a tool mechanism forming a movable positioning tool and a dust collection mechanism used for forming a directional dust collection structure, the cutting mechanism is located on one side of the upper portion of the working table, the tool mechanism and the cutting mechanism are arranged adjacently, and the dust collection mechanism is arranged on one side of the upper end of the working table corresponding to the cutting mechanism. The inclined end ring structure is directly cut under the action of the cutting mechanism, the machining efficiency is high, inclined end ring structures of various specifications can be machined and cut, the use flexibility is high, the dust collection mechanism is arranged, dust generated in the machining process is adsorbed and collected, the dust is prevented from polluting the machining environment, and the body health of machining personnel is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of slanting end ring processing, especially to a processing device with slanting end ring die. BACKGROUND

[0002] In the prior art, the types of transformers and reactors are increasing, and in recent years, more and more slanting ring structures using paperboard laminated bonding are adopted in coil products. The paperboard end ring blank after bonding is usually first marked by scribing on the raw material to be processed, and then a carpenter cuts it according to the scribe line by using a curved saw. This method is time-consuming and labor-intensive, and the accuracy is not high, which can easily cause errors and increase the difficulty of the subsequent polishing process. Since the slanting end ring product has been manually sawn by using a handheld circular saw, there are problems of unsafe operation of employees and high labor intensity, and due to the strong instability of manual cutting, the precision of the processed slanting end ring is poor and the error is large, which cannot guarantee the product quality of the slanting end ring.

[0003] The Chinese utility model patent with the application number 202022547139.1 discloses a transformer slanting end ring processing device, which comprises a processing base, the side surface of the processing base is provided with a model to be processed, the upper surface of the processing base is provided with a clamping piece, and the clamping piece clamps the object to be processed. The transformer slanting end ring processing device further comprises an auxiliary support device, the auxiliary support device comprises an auxiliary base, the auxiliary base is adapted to the processing base, the upper surface of the auxiliary base is provided with a rotating piece in the middle, and the processing base is provided with a hole for inserting the rotating piece. The upper surface of the processing base is also provided with a handheld rotating piece. The side surface of the auxiliary base is provided with a handheld auxiliary piece. The processing base is cylindrical, and the model to be processed is arranged around the side surface of the processing base. The clamping piece is arranged on the upper surface of the processing base through a support piece, the support piece is arranged on the upper surface of the processing base, and the clamping piece rotates relative to the support piece and the processing base. However, the position of the processing base in this transformer slanting end ring processing device cannot be adjusted according to the use requirements, which leads to the fact that it can only process and cut the slanting end ring structure of a single specification, and the use flexibility is poor. Moreover, it does not have a dust collection structure, which causes the dust generated during the processing process to scatter in the air, pollutes the processing environment, and is harmful to the health of the processing personnel. SUMMARY

[0004] The utility model aims at providing a processing device with slanting end ring die.

[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is as follows:

[0006] The utility model provides a processing device with inclined end ring mould, including workbench, the workbench is erected on the ground still including cutting mechanism that constitutes fixed cutting structure, tooling mechanism that constitutes movable positioning tooling and dust collection mechanism for constituting directional dust collection structure, cutting mechanism is located in the upper side of workbench, tooling mechanism is adjacent to cutting mechanism arrangement, dust collection mechanism is correspondingly cutting mechanism configuration in the upper end side of workbench.

[0007] Cutting mechanism includes cutting crossbeam, cutting motor and cutting tool, cutting crossbeam is arranged in the upper inside of workbench and is fixedly connected with workbench, cutting motor is arranged in the upper portion of cutting crossbeam and is fixedly connected with cutting crossbeam, the output end of cutting motor is arranged towards the upper portion of cutting crossbeam, cutting tool is arranged in the output end of cutting motor and is fixedly connected with the output end of cutting motor.

[0008] The cutting tool is located above the workbench and is arranged horizontally.

[0009] Tooling mechanism includes tooling base, tooling mould and rotating handle, tooling base is arranged in the upper end of workbench and is slidably connected with workbench through moving assembly, tooling mould is arranged in the upper portion of tooling base and is rotatably connected with tooling base through rotating shaft, rotating handle is arranged in the upper end side of tooling mould and is fixedly connected with tooling mould.

[0010] The tooling mould is composed of a mould body and an inclined end ring positioning block. The mould body is provided in a cylindrical body structure. The inclined end ring positioning block is arranged on the outer lower portion of the mould body and is integrally formed with the mould body. The inclined end ring positioning block is provided in a wedge-shaped positioning block structure corresponding to the inclined end ring. The inclined end ring positioning block and the mould body jointly constitute an inclined supporting tooling mould structure.

[0011] The moving assembly includes moving slide rails, moving sliders and limiting structures. The two groups of moving slide rails are arranged side by side and spaced apart on the upper end of the workbench and are fixedly connected with the workbench. The two groups of moving sliders each consist of two sliders arranged side by side and spaced apart. The two groups of moving sliders are arranged on the upper portions of the two groups of moving slide rails and are slidably connected with the corresponding moving slide rails. The tooling base is arranged on the upper ends of the two groups of moving sliders and is fixedly connected with the moving sliders. The two groups of limiting structures are arranged on the middle portions of the two groups of moving slide rails.

[0012] The limiting structure comprises a limiting sliding block and a limiting screw, the limiting sliding block is arranged at the middle part of the moving sliding rail and is in sliding connection with the moving sliding rail, the limiting screw is arranged at the upper part of the limiting sliding block and is in threaded connection with the limiting sliding block through the limiting sliding block, and the limiting screw is in abutment with the moving sliding rail.

[0013] The dust collection mechanism comprises a dust collection support, a dust collection box, a dust collection fan and a pipeline assembly.

[0014] The pipeline assembly comprises a dust collection communication pipe and a dust collection corrugated pipe.

[0015] The dust collection corrugated pipe is in fixed connection with the workbench through a support at the connection position of the dust collection corrugated pipe and the dust collection communication pipe.

[0016] The dust collection mechanism is arranged on the workbench.

[0017] The cutting mechanism and the tooling mechanism are arranged, the inclined end ring structure is provided with positioning support through the inclined tooling die, and the inclined end ring structure is directly cut under the action of the cutting mechanism, the machining efficiency is high, the position of the tooling die can be adjusted according to the use requirement, the machining and cutting operation of the inclined end ring structure of various specifications can be carried out, the use flexibility is high, the dust collection mechanism is arranged, dust generated in the machining process is adsorbed and collected, dust pollution of the machining environment is avoided, and the health of the machining personnel is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of the utility model.

[0019] Figure 2 It is a tooling die structure schematic view of the utility model.

[0020] Figure 3 It is a moving sliding rail, a tooling base and a limiting structure cooperation schematic view of the utility model.

[0021] Figure 4 The utility model discloses electric connection diagram.

[0022] In the drawing: 1, workstation;2, cutting crossbeam;3, cutting motor;4, cutting tool;5, tool base;6, tooling mould;7, rotating handle;8, moving slide rail;9, moving slide block;10, limit slide block;11, limit screw;12, dust collection support;13, dust collection box;14, dust collection fan;15, dust collection communication pipe;16, dust collection bellows;17, electric control unit. DETAILED DESCRIPTION

[0023] The utility model discloses make further detailed description in combination with the drawings,

[0024] A processing device with a slant end ring mold, including workstation 1, workstation 1 is erected on the ground, still including the cutting mechanism of constituting fixed cutting structure, the tooling mechanism of constituting movable positioning tooling and the dust collection mechanism for constituting directional dust collection structure, cutting mechanism is located at the upper portion one side of workstation 1, tooling mechanism is arranged adjacent to cutting mechanism, and dust collection mechanism is configured at the upper end one side of workstation 1 corresponding cutting mechanism, and the overall structure schematic diagram of the utility model is as shown in Figure 1 .

[0025] Cutting mechanism includes cutting crossbeam 2, cutting motor 3 and cutting tool 4, cutting crossbeam 2 is set up in the upper portion inner side of workstation 1 and is fixedly connected with workstation 1, cutting motor 3 is set up in the upper portion of cutting crossbeam 2 and is fixedly connected with cutting crossbeam 2, and the output end of cutting motor 3 is set up towards the upper through workstation 1, cutting tool 4 is set up in the output end of cutting motor 3 and is fixedly connected with the output end of cutting motor 3, and cutting tool 4 is located in the upper portion of workstation 1 and is horizontally arranged, and cutting mechanism is cooperated through cutting crossbeam 2, cutting motor 3 and cutting tool 4, and constitutes horizontal cutting structure, wherein, cutting crossbeam 2 is used to provide installation support for cutting motor 3 to fix cutting motor 3 on workstation 1, cutting motor 3 is used to provide installation support for cutting tool 4 and drive cutting tool 4 to rotate through the rotation of its output end, and cutting tool 4 is used to rotate under the action of cutting motor 3 to constitute horizontal cutting structure, thereby carrying out cutting operation to the end ring structure on tooling mechanism.

[0026] The tooling mechanism comprises a tooling base 5, a tooling die 6 and a rotating handle 7, the tooling base 5 is arranged at the upper end of the workbench 1 and is slidably connected with the workbench 1 through a moving assembly, the tooling die 6 is arranged at the upper portion of the tooling base 5 and is rotatably connected with the tooling base 5 through a rotating shaft, the rotating handle 7 is arranged at one side of the upper end of the tooling die 6 and is fixedly connected with the tooling die 6, and the tooling mechanism provides positioning support for the end ring structure through the cooperation of the tooling base 5, the tooling die 6 and the rotating handle 7 to meet the processing requirement of the beveled end ring, wherein the tooling base 5 is used for providing mounting support for the tooling die 6, the tooling die 6 is used for providing mounting support for the rotating handle 7 and providing positioning support for the end ring structure to meet the processing requirement of the beveled end ring, and the rotating handle 7 is used for driving the tooling die 6 to rotate relative to the tooling base 5, thereby driving the end ring structure to rotate to cooperate with the cutting mechanism to cut and process the end ring structure into the beveled end ring.

[0027] The tooling die 6 is composed of a die main body and a beveled end ring positioning block, the die main body is arranged in a cylindrical main body structure, the beveled end ring positioning block is arranged at the outer lower portion of the die main body and is integrally formed with the die main body, the beveled end ring positioning block is arranged in a wedge-shaped positioning block structure corresponding to the beveled end ring, and the beveled end ring positioning block and the die main body jointly constitute a beveled supporting tooling die 6 structure, wherein the die main body is used for providing mounting support for the beveled end ring positioning block, and the beveled end ring positioning block is used for providing positioning support for the end ring structure through the wedge-shaped positioning block structure to meet the processing requirement of the beveled end ring, and the end ring structure can be cut into the beveled end ring at one time under the action of the cutting mechanism and the processing stability can be ensured to avoid the end ring structure from flying out. Figure 2

[0028] The moving assembly comprises moving sliding rails 8, moving sliding blocks 9 and limiting structures, the moving sliding rails 8 are provided in two groups, the two groups of moving sliding rails 8 are arranged side by side and spaced apart at the upper end of the workbench 1 and are fixedly connected with the workbench 1, the moving sliding blocks 9 are provided in two groups, each group of moving sliding blocks 9 is composed of two sliding blocks arranged side by side and spaced apart, the two groups of moving sliding blocks 9 are arranged at the upper portions of the two groups of moving sliding rails 8 and are slidably connected with the corresponding moving sliding rails 8, the tooling base 5 is arranged at the upper end of the two groups of moving sliding blocks 9 and is fixedly connected with the moving sliding blocks 9, and the limiting structures are provided in two groups, the two groups of limiting structures are arranged at the middle portions of the two groups of moving sliding rails 8, and the moving assembly provides moving support for the tooling base 5 through the cooperation of the moving sliding rails 8, the moving sliding blocks 9 and the limiting structures, wherein the moving sliding rails 8 are used for providing sliding support for the moving sliding blocks 9, the moving sliding blocks 9 are used for providing mounting support for the work base to slidably connect the tooling base 5 with the moving sliding rails 8, thereby providing moving support for the tooling base 5, and the limiting structures are used for limiting the sliding stroke of the moving sliding blocks 9, thereby limiting the moving stroke of the tooling base 5 to ensure the positioning accuracy of the tooling base 5.​Figure 3 as shown.

[0029] The limiting structure comprises a limiting sliding block 10 and a limiting screw 11, the limiting sliding block 10 is arranged at the middle part of the moving sliding rail 8 and is in sliding connection with the moving sliding rail 8, the limiting screw 11 is arranged at the upper part of the limiting sliding block 10 and penetrates through the limiting sliding block 10 to be in threaded connection with the limiting sliding block 10, the limiting screw 11 is in abutment with the moving sliding rail 8, the limiting structure limits the sliding stroke of the moving sliding block 9 through cooperation of the limiting sliding block 10 and the limiting screw 11, wherein the limiting sliding block 10 is used to be relatively fixed with the moving sliding rail 8 under the action of the limiting screw 11 to limit the sliding stroke of the moving sliding block 9, the limiting screw 11 is used to be in abutment with the moving sliding rail 8, so that the relative fixation between the limiting sliding block 10 and the moving sliding rail 8 is realized, the relative fixation or the relative sliding between the limiting sliding block 10 and the moving sliding rail 8 can be realized by rotating the limiting screw 11 to make the limiting screw 11 in abutment or out of contact with the moving sliding rail 8.

[0030] The dust collection mechanism comprises a dust collection support 12, a dust collection box 13, a dust collection fan 14 and a pipeline assembly, the dust collection support 12 is arranged at one side of the upper end of the workbench 1 and is fixedly connected with the workbench 1, the dust collection box 13 is arranged at the upper end of the dust collection support 12 and is fixedly connected with the dust collection support 12, both ends of the dust collection box 13 are respectively an air inlet end and an air outlet end, the air outlet end of the dust collection box 13 is provided with a ventilation filter screen, the dust collection fan 14 is arranged at the air inlet end of the dust collection box 13 and is in communication with the dust collection box 13, the pipeline assembly is arranged at the dust collection end of the dust collection fan 14, the dust collection mechanism forms a dust collection structure on the machining device through cooperation of the dust collection support 12, the dust collection box 13, the dust collection fan 14 and the pipeline assembly, so that the dust generated in the machining process is sucked and removed to avoid dust diffusion, wherein the dust collection support 12 is used to provide installation support for the dust collection box 13 and the dust collection fan 14, the dust collection box 13 is used to collect dust, the ventilation filter screen can prevent the dust in the dust collection box 13 from diffusing into the air, the dust collection fan 14 is used to suck and remove the dust generated in the machining process through the pipeline assembly and guide the dust into the dust collection box 13, and the pipeline assembly is used to guide the dust generated in the working process of the cutting mechanism into the dust collection box 13 under the action of the dust collection fan 14.

[0031] The pipeline assembly comprises a dust suction communication pipe 15 and a dust suction corrugated pipe 16, the dust suction communication pipe 15 is arranged at the dust suction end of the dust suction fan 14 and one end of the dust suction communication pipe 15 is communicated with the dust suction end of the dust suction fan 14, the dust suction corrugated pipe 16 is arranged at one end of the dust suction communication pipe 15 away from the dust suction fan 14 and one end of the dust suction corrugated pipe 16 is communicated with the dust suction communication pipe 15, the connection between the dust suction corrugated pipe 16 and the dust suction communication pipe 15 is fixedly connected with the workbench 1 through a support, one end of the dust suction corrugated pipe 16 away from the dust suction communication pipe 15 is arranged corresponding to the cutting mechanism, the pipeline assembly cooperates with the dust suction communication pipe 15 and the dust suction corrugated pipe 16 to form a sectional pipeline structure to guide the dust generated in the working process of the cutting mechanism into the dust collecting box 13 under the action of the dust suction fan 14, wherein the dust suction communication pipe 15 is used for connecting the dust suction corrugated pipe 16 with the dust suction fan 14, the dust suction corrugated pipe 16 is used for forming a sectional pipeline structure together with the dust suction communication pipe 15 to guide the dust generated in the working process of the cutting mechanism into the dust collecting box 13 under the action of the dust suction fan 14, and the length of the dust suction corrugated pipe 16 can be adjusted according to actual use to suck and remove the dust generated in the cutting process.

[0032] The utility model also comprises an electric control unit 17, the electric control unit 17 is arranged at one side of the upper portion of the workbench 1 and is fixedly connected with the workbench 1, the electric control unit 17 is electrically connected with the cutting motor 3 and the dust suction fan 14, and the electrically connected diagram of the utility model is as shown in Figure 4 .

[0033] The utility model also comprises a roller mechanism, the roller mechanism comprises a roller mounting seat and a universal wheel, the roller mounting seat is provided with four groups, the four groups of roller mounting seats are arranged at the four corners of the lower end of the workbench 1 and are fixedly connected with the workbench 1, the universal wheel is provided with four groups, the four groups of universal wheels are arranged at the bottom of the four groups of roller mounting seats and are fixedly connected with the corresponding roller mounting seat, and the workbench 1 is erected on the ground through the roller mechanism and can be moved to a specified position for work through the roller mechanism.

[0034] Working principle:

[0035] When the oblique end ring needs to be processed, the end ring material is sleeved on the tooling mold 6, the limiting sliding block 10 is slid to the specified position of the moving slide rail 8 and is fixed at the corresponding position through the limiting screw 11, the processing device is started through the electric control unit 17, the cutting motor 3 drives the cutting tool 4 to rotate, then the processing personnel push the tooling base 5 to move along the moving slide rail 8, so that the tooling base 5 moves to the cutting mechanism, after the cutting tool 4 contacts the end ring material, the tooling mold 6 is driven to rotate through the rotating handle 7, so that the end ring material is driven to rotate, and the end ring material is cut into an oblique end ring by the cutting tool 4 during the rotating process, during the cutting process, the segmented pipeline structure formed by the dust suction corrugated pipe 16 and the dust suction communication pipe 15 together guides the dust into the dust collecting box 13 under the action of the dust suction fan 14, so that the dust is prevented from escaping, after the cutting is completed, the tooling base 5 is pushed to reset along the moving slide rail 8, the oblique end ring is taken off from the tooling mold 6, and the processing operation of the oblique end ring is completed.

[0036] The utility model discloses the beneficial effect is equipped with cutting mechanism and tooling mechanism cooperation, provide the positioning support for end ring through the oblique support type tooling mold, and directly cut out the oblique end ring structure under the action of cutting mechanism, and the processing efficiency is high, and the position of tooling mold can be adjusted according to the use demand, can carry out the processing cutting operation to the oblique end ring structure of multiple specifications, and the use flexibility is strong, is equipped with dust extraction mechanism, and the dust generated in the processing process is adsorbed and collected, avoids the dust pollution processing environment, guarantees the health of processing personnel.

[0037] The above embodiment of the utility model is described in detail, but the content is only the preferred embodiment of the utility model, can not be considered for limiting the implementation scope of the utility model. All equivalent changes and improvements made in the utility model application scope should still belong to the patent coverage scope of the utility model.

Claims

1. A processing apparatus for a beveled end ring mold, comprising a worktable (1) mounted on the ground, characterized in that, It also includes a cutting mechanism that constitutes a fixed cutting structure, a tooling mechanism that constitutes a movable positioning tooling, and a dust collection mechanism that constitutes a directional dust collection structure. The cutting mechanism is located on the upper side of the workbench (1), the tooling mechanism is arranged adjacent to the cutting mechanism, and the dust collection mechanism is arranged on the upper side of the workbench (1) corresponding to the cutting mechanism.

2. The processing device with a beveled end ring mold as described in claim 1, characterized in that, The cutting mechanism includes a cutting beam (2), a cutting motor (3), and a cutting tool (4). The cutting beam (2) is located on the upper inner side of the worktable (1) and is fixedly connected to the worktable (1). The cutting motor (3) is located on the upper part of the cutting beam (2) and is fixedly connected to the cutting beam (2). The output end of the cutting motor (3) passes through the worktable (1) and faces upward. The cutting tool (4) is located at the output end of the cutting motor (3) and is fixedly connected to the output end of the cutting motor (3).

3. The processing device with a beveled end ring mold as described in claim 2, characterized in that, The cutting tool (4) is located above the worktable (1) and is arranged horizontally.

4. The processing device with a beveled end ring mold as described in claim 3, characterized in that, The tooling mechanism includes a tooling base (5), a tooling mold (6), and a rotating handle (7). The tooling base (5) is located at the upper end of the workbench (1) and is slidably connected to the workbench (1) via a moving component. The tooling mold (6) is located on the upper part of the tooling base (5) and is rotatably connected to the tooling base (5) via a rotating shaft. The rotating handle (7) is located on one side of the upper end of the tooling mold (6) and is fixedly connected to the tooling mold (6).

5. The processing apparatus with a beveled end ring mold as described in claim 4, characterized in that, The tooling mold (6) consists of a mold body and a slanted end ring positioning block. The mold body is set as a cylindrical main structure. The slanted end ring positioning block is arranged on the lower outer side of the mold body and is integrally formed with the mold body. The slanted end ring positioning block is set as a wedge-shaped positioning block structure corresponding to the slanted end ring. The slanted end ring positioning block and the mold body together constitute the slanted support tooling mold (6) structure.

6. The processing apparatus with a beveled end ring mold as described in claim 5, characterized in that, The moving component includes a moving slide rail (8), a moving slider (9), and a limiting structure. There are two sets of moving slide rails (8), which are arranged side by side at intervals on the upper end of the worktable (1) and are fixedly connected to the worktable (1). There are two sets of moving sliders (9), each set of which consists of two sliders arranged side by side at intervals. The two sets of moving sliders (9) are respectively arranged on the upper part of the two sets of moving slide rails (8) and are slidably connected to the corresponding moving slide rails (8). The tooling base (5) is arranged on the upper end of the two sets of moving sliders (9) and is fixedly connected to the moving sliders (9). There are two sets of limiting structures, which are respectively arranged in the middle of the two sets of moving slide rails (8).

7. The processing apparatus with a beveled end ring mold as described in claim 6, characterized in that, The limiting structure includes a limiting slider (10) and a limiting screw (11). The limiting slider (10) is disposed in the middle of the movable slide rail (8) and is slidably connected to the movable slide rail (8). The limiting screw (11) is disposed in the upper part of the limiting slider (10) and passes through the limiting slider (10) and is threadedly connected to the limiting slider (10). The limiting screw (11) abuts against the movable slide rail (8).

8. The processing apparatus with a beveled end ring mold as described in claim 7, characterized in that, The vacuuming mechanism includes a vacuuming bracket (12), a dust collection box (13), a vacuuming fan (14), and a pipeline assembly. The vacuuming bracket (12) is located on the upper side of the workbench (1) and is fixedly connected to the workbench (1). The dust collection box (13) is located on the upper end of the vacuuming bracket (12) and is fixedly connected to the vacuuming bracket (12). The two ends of the dust collection box (13) are the air inlet and the air outlet, respectively. The air outlet of the dust collection box (13) is provided with a ventilation filter. The vacuuming fan (14) is located at the air inlet of the dust collection box (13) and is connected to the dust collection box (13). The pipeline assembly is located at the vacuuming end of the vacuuming fan (14).

9. The processing apparatus with a beveled end ring mold as described in claim 8, characterized in that, The piping assembly includes a suction connecting pipe (15) and a suction corrugated pipe (16). The suction connecting pipe (15) is located at the suction end of the suction fan (14) and one end of it is connected to the suction end of the suction fan (14). The suction corrugated pipe (16) is located at the end of the suction connecting pipe (15) away from the suction fan (14) and one end of it is connected to the suction connecting pipe (15). The connection between the suction corrugated pipe (16) and the suction connecting pipe (15) is fixedly connected to the workbench (1) through a bracket. The end of the suction corrugated pipe (16) away from the suction connecting pipe (15) is correspondingly located to the cutting mechanism.

10. The processing apparatus with a beveled end ring mold as described in claim 9, characterized in that, It also includes an electrical control unit (17), which is located on the upper side of the workbench (1) and is fixedly connected to the workbench (1). The electrical control unit (17) is electrically connected to the cutting motor (3) and the dust extraction fan (14).

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