Steel structure grooving device

Abstract

The utility model discloses a steel structure grooving device which comprises a rack, a grooving system arranged on the rack, a cooling system, a chip removal system and a driving system connected with the grooving system, one side of the rack is provided with an installation frame used for installing the grooving system, and the installation frame is detachably connected with the rack. The device is high in automation degree, rapid and efficient steel grooving can be achieved, the production efficiency is greatly improved, the machining precision is ensured through cooperative work of various systems, personal errors are reduced, and the consistency of finished products is improved. The double-cooling mode is adopted, different machining requirements can be met, heat generated in the machining process is reduced, the cutter is prevented from being overheated, the service life is prolonged, and the cutting precision is improved. And an effective cooling and chip removal system is integrally combined, so that the machining stability is improved, the service life of the cutter is prolonged, and the machining environment is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a slotting device technical field, specifically is a steel structure slotting device. BACKGROUND

[0002] With the continuous progress of industrial manufacturing technology, especially in the field of steel structure processing, as an important auxiliary equipment, the performance and efficiency of the slotting device directly affect the production quality and production efficiency. At present, in the traditional steel structure slotting process, due to the friction and heat generated between the cutting tool and the workpiece, the temperature of the cutting zone rises rapidly, which not only leads to the aggravation of tool wear, but also may affect the dimensional accuracy and surface quality of the processed workpiece, and lacks effective chip removal mechanism, and the chips are often accumulated in the cutting area, which not only hinders the contact between the cutting tool and the workpiece. SUMMARY

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a steel structure slotting device, which can effectively solve the problems raised in the background art.

[0004] The utility model solves the technical problems adopted by the technical scheme:

[0005] A steel structure slotting device, comprising a rack, a slotting system arranged on the rack, a cooling system, a chip removal system and a driving system connected to the slotting system, one side of the rack is provided with a mounting bracket for mounting the slotting system, the mounting bracket is detachably connected with the rack, the slotting system comprises a workbench arranged on the mounting bracket, a clamp arranged on the workbench and a slotting tool holder, the slotting tool holder is arranged in parallel with the clamp, the bottom of the workbench is further provided with a base for connecting the mounting bracket, a translation guide rail is arranged at the connection between the mounting bracket and the base, the chip removal system is arranged on one side of the workbench, the chip removal system comprises a chip removal machine box, a waste liquid storage chamber and a waste residue output channel are formed in the chip removal machine box, a filter plate is arranged between the waste liquid storage chamber and the waste residue output channel;

[0006] The cooling system comprises a machine cabin, the machine cabin forms an air cooling chamber and a water cooling chamber, the air cooling chamber and the water cooling chamber are communicated, and one side of the machine cabin is further provided with a refrigerant conveying seat, the refrigerant conveying seat is arranged above the workbench, the air cooling chamber is provided with a plurality of condenser pipes and temperature sensors, the water cooling chamber is provided with a cooling liquid input pipe, a cooling liquid conveying pipe and a cooling liquid output pipe, and the cooling liquid conveying pipe is connected with the cooling liquid input pipe and the cooling liquid output pipe respectively.

[0007] As a further description of the above technical scheme, the driving system comprises a driving shaft, a transmission structure and a motor, the motor is connected with the transmission structure, the driving shaft is connected with the transmission structure, the driving shaft is transversely arranged on the rack, and the driving shaft is connected with the slotting tool holder.

[0008] As a further description of the above technical solution, the base is slidably connected with the translation guide rail, the base is fixed at the bottom of the workbench, and the base moves along the X-axis direction of the mounting frame.

[0009] As a further description of the above technical solution, the bottom of the refrigerant conveying seat is provided with an air outlet and a nozzle, the air outlet is connected with a cold air output channel, the nozzle is connected with a cooling liquid output pipe, and the air outlet is vertically arranged above the clamp.

[0010] As a further description of the above technical solution, the bottom of the refrigerant conveying seat is further provided with a monitoring module, the monitoring module comprises a lens and a control host connected with the lens, and the lens is vertically arranged above the clamp.

[0011] As a further description of the above technical solution, each condenser pipe is arranged in the air cooling chamber in a matrix manner, and one side of the air cooling chamber is provided with an air inlet fan.

[0012] As a further description of the above technical solution, the cooling liquid conveying pipe is arranged in the water cooling chamber in a spiral manner, and the cooling liquid input pipe is connected with a control valve.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The steel structure grooving device has at least one of the following beneficial effects in use:

[0015] The device has high automation degree, can realize rapid and efficient steel grooving, greatly improves production efficiency, and the cooperative work of various systems ensures the machining precision, reduces human error, and improves the consistency of finished products. The double cooling mode can meet different machining requirements, reduce the heat generated during machining, prevent the tool from overheating, improve the service life and cutting precision. The overall combination of effective cooling and chip removal system improves the machining stability, prolongs the service life of the tool, and improves the machining environment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the steel structure grooving device of the utility model;

[0017] Figure 2 It is a first side structure schematic view of the steel structure grooving device of the utility model;

[0018] Figure 3 It is a second side structure schematic view of the steel structure grooving device of the utility model;

[0019] Figure 4This is a perspective structural diagram of the cooling system of a steel structure slotting device according to the present invention;

[0020] Figure 5 This is a perspective structural diagram of the chip removal system of a steel structure grooving device according to this utility model.

[0021] Numbering on the map:

[0022] 1. Frame; 101. Mounting bracket; 102. Translation guide rail; 2. Cooling system; 201. Cabin; 202. Air-cooled chamber; 203. Condenser pipe; 204. Air intake fan; 205. Water-cooled chamber; 206. Coolant inlet pipe; 207. Control valve; 208. Coolant delivery pipe; 209. Coolant outlet pipe; 210. Cold air outlet channel; 211. Monitoring module; 212. Nozzle; 213. Air outlet; 3. Grooving system; 301. Workbench; 302. Base; 303. Fixture; 304. Grooving tool holder; 4. Drive system; 401. Motor; 402. Transmission structure; 403. Drive shaft; 5. Chip removal system; 501. Chip removal machine box; 502. Waste residue outlet channel; 503. Waste liquid storage chamber; 504. Filter plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figures 1-5 As shown, this utility model provides a steel structure grooving device, including a frame 1, a grooving system 3 mounted on the frame 1, a cooling system 2, a chip removal system 5, and a drive system 4 connected to the grooving system 3. A mounting bracket 101 for mounting the grooving system 3 is provided on one side of the frame 1. The mounting bracket 101 is detachably connected to the frame 1. The grooving system 3 includes a workbench 301 mounted on the mounting bracket 101, a clamp 303 mounted on the workbench 301, and a grooving tool holder 304. 4. Parallel to the fixture 303, the bottom of the workbench 301 is also provided with a base 302 for connecting the mounting bracket 101. The connection between the mounting bracket 101 and the base 302 is provided with a translation guide rail 102. The chip removal system 5 is located on one side of the workbench 301. The chip removal system 5 includes a chip removal machine box 501. The chip removal machine box 501 forms a waste liquid storage chamber 503 and a waste residue output channel 502 inside. A filter plate 504 is provided between the waste liquid storage chamber 503 and the waste residue output channel 502.

[0025] The rack 1 of the embodiment provides a stable base, and the slotting system 3 is detachably connected with the rack 1 through the mounting frame 101, easy to maintain and replace. The workbench 301 is used to fix the steel to be processed, and the clamp 303 clamps the workpiece firmly to ensure the stability in the slotting process and achieve high-precision processing effect, wherein the slotting cutter holder 304 is driven by the driving system 4, and the cutter cuts the workpiece along the set path.

[0026] The driving system 4 is composed of a motor 401, a transmission structure 402 and a driving shaft 403. The motor 401 provides power, and the driving shaft 403 is rotated through the transmission structure 402, and then the power is transmitted to the slotting cutter holder 304 to push the cutter to cut the steel. The transverse arrangement of the driving shaft 403 enables the cutter to effectively cut longitudinally and transversely on the workbench 301 to process various shaped slots.

[0027] The cooling system 2 includes a cabin 201, and the cabin 201 is formed with an air cooling chamber 202 and a water cooling chamber 205. The air cooling chamber 202 communicates with the water cooling chamber 205, and one side of the cabin 201 is also provided with a refrigerant conveying seat, which is arranged above the workbench 301. The air cooling chamber 202 is provided with a plurality of condenser pipes 203 and a temperature sensor, and the water cooling chamber 205 is provided with a cooling liquid input pipe 206, a cooling liquid conveying pipe 208 and a cooling liquid output pipe 209. The cooling liquid conveying pipe 208 is connected with the cooling liquid input pipe 206 and the cooling liquid output pipe 209 respectively.

[0028] The cooling system 2 of the embodiment is divided into the air cooling chamber 202 and the water cooling chamber 205, which can meet different processing requirements, reduce the heat generated in the processing process, prevent the cutter from overheating, and improve the service life and cutting precision. The air cooling chamber 202 contains the condenser pipes 203, and the air is input by the air inlet fan 204 to form cold air, which passes through the water cooling chamber 205 in turn. The cold air further cools the cooling liquid conveying pipe 208, so that the temperature of the cooling liquid is further kept stable, and the temperature sensor monitors the temperature of the cooling system 2 in real time. The water cooling chamber 205 takes away the extra heat generated in the processing process through the circulation of the cooling liquid, so as to ensure that the cutter and the workpiece are stable at a suitable temperature.

[0029] The design of the refrigerant conveying seat provides cooling for the clamp 303 area, and the nozzles 212 and the air outlets 213 can timely take away the local heat to ensure the stability of the workpiece and the clamp 303, which increases the accuracy of the workpiece processing.

[0030] The chip removal system 5 arranged on one side of the workbench 301 is responsible for collecting the cutting waste and cutting fluid generated during the cutting process. The design of the waste liquid storage chamber 503 and the waste residue output channel 502 enables effective management of the cutting waste, improving the cleanliness of the working environment. During the machining process, the workbench 301 is connected to the translation guide rail 102 through the sliding connection design of the base 302, allowing the workbench 301 to move left and right on the mounting rack 101 to flexibly respond to the machining of workpieces of different sizes, improving the flexibility of the machining.

[0031] Further, the drive system 4 includes a drive shaft 403, a transmission structure 402, and a motor 401. The motor 401 is connected to the transmission structure 402, and the drive shaft 403 is connected to the transmission structure 402. The drive shaft 403 is transversely arranged in the rack 1, and the drive shaft 403 is connected to the slotting tool holder 304.

[0032] The rotation output by the motor 401 is transmitted to the drive shaft 403 through the transmission structure 402 (such as gears, belts, or chains). This transmission process converts the rotational motion of the motor 401 into the rotational motion of the drive shaft 403. The design of the transmission structure 402 can optimize the transmission efficiency, ensuring that the power of the motor 401 can be fully utilized on the slotting tool holder 304.

[0033] The drive shaft 403 is connected to the transmission structure 402 and transversely arranged in the rack 1. Due to its transverse arrangement, precise positioning and cutting of the tool can be achieved. The tool holder is clamped with a slotting tool, which can be loaded with different types of tools according to the needs to perform different styles or depths of slotting. The rotational speed and cutting angle of the tool can be achieved by adjusting the working state of the motor 401 or designing the transmission structure 402.

[0034] Further, the base 302 is slidingly connected to the translation guide rail 102, and the base 302 is fixed to the bottom of the workbench 301. The base 302 moves along the X-axis direction of the mounting rack 101.

[0035] The base 302 is fixed to the bottom of the workbench 301, making it an important support part of the workbench 301. When the base 302 moves along the guide rail, the entire workbench 301 and the workpiece fixed thereon also move. The design of the base 302 allows it to move in the X-axis direction of the mounting rack 101. This design allows the position of the workpiece on the workbench 301 to be adjusted according to the machining requirements, achieving precise longitudinal positioning. For example, when machining workpieces of different lengths, the position of the workpiece can be adjusted by moving the base 302, so that the tool can accurately cut to the desired position.

[0036] Further, the bottom of the coolant delivery seat is provided with an air outlet 213 connected with the cold air output channel 210 and a nozzle 212 connected with the cooling liquid output pipe 209.

[0037] The bottom of the coolant delivery seat is provided with an air outlet 213 connected with the cold air output channel 210 and a nozzle 212 connected with the cooling liquid output pipe 209. This structure is used to effectively deliver coolant to the parts to be cooled.

[0038] The cooled air is delivered vertically upward through the air outlet 213 above the clamp 303 to form a cold air flow. The nozzle 212 is connected with the cooling liquid output pipe 209, which is usually used to generate high-pressure spray or inject cooling liquid. When the cooling liquid is sprayed through the nozzle 212, it can form an atomized state and mix with air to achieve rapid heat exchange effect. The cooling liquid can directly act on the area that needs to be cooled, enhancing the cooling efficiency and ensuring uniform cooling.

[0039] Further, the bottom of the coolant delivery seat is provided with a monitoring module 211, which includes a lens and a control host connected with the lens. The lens is vertically arranged above the clamp 303.

[0040] The lens is responsible for capturing images, while the control host is responsible for processing, storing and transmitting these image data. The lens is vertically arranged above the clamp 303, so that it can directly observe the clamp 303 and the workpiece above it from above. This layout can provide a clear view for detecting the state of the workpiece. The monitoring module 211 can transmit real-time images and data to the central control system or user interface, and the operator can view the workpiece state and cooling condition in real time through the display screen.

[0041] Further, the condenser pipes 203 are arranged in a matrix manner in the air cooling chamber 202, and one side of the air cooling chamber 202 is provided with an air inlet fan 204.

[0042] The condenser pipes 203 are arranged in a matrix manner in the air cooling chamber 202, which can maximize the use of space in the air cooling chamber 202, increase the contact area of the condenser pipes 203, and thus enhance the efficiency of heat exchange. The air inlet fan 204 is located on one side of the air cooling chamber 202, which is used to suck external air and send it into the air cooling chamber to promote air circulation and heat exchange. When the air inlet fan 204 works, it will suck the external environment air, which will exchange heat with the coolant in the condenser pipes 203 when passing through the condenser pipes 203 in the air cooling chamber 202. The cold air then passes through the water cooling chamber 205, and the cold air further cools the cooling liquid delivery pipe 208, so that the temperature of the cooling liquid is further stabilized.

[0043] Further, the cooling liquid delivery pipe 208 is arranged in a spiral manner in the water cooling chamber 205, and the cooling liquid input pipe 206 is connected with the control valve 207.

[0044] The spiral arrangement of the cooling liquid delivery pipe 208 can increase the contact area between the cooling liquid and the inside of the water cooling chamber 205, increase the flow path, and thus improve the heat exchange efficiency. The cooling liquid input pipe 206 is connected with the control valve 207, so that the flow and pressure of the cooling liquid are controllable. The operator or the automatic control system can adjust the opening of the valve according to the actual needs, and change the inflow amount of the cooling liquid.

[0045] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and thus all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be regarded as limiting the involved claims.

Claims

1. A steel structure slotting device characterized by: The machine frame, the slotting system, the cooling system, the chip removal system and the driving system are connected, one side of the machine frame is provided with a mounting frame for mounting the slotting system, the mounting frame is detachably connected with the machine frame, the slotting system comprises a workbench arranged on the mounting frame, a clamp arranged on the workbench and a slotting tool holder, the slotting tool holder is arranged in parallel with the clamp, the bottom of the workbench is further provided with a base for connecting the mounting frame, a translation guide rail is arranged at the connection between the mounting frame and the base, the chip removal system is arranged on one side of the workbench, the chip removal system comprises a chip removal box, a waste liquid storage chamber and a waste residue output channel are formed in the chip removal box, a filter plate is arranged between the waste liquid storage chamber and the waste residue output channel; The cooling system comprises a machine cabin, the machine cabin is provided with an air cooling chamber and a water cooling chamber, the air cooling chamber and the water cooling chamber are communicated, one side of the machine cabin is further provided with a refrigerant conveying seat, the refrigerant conveying seat is arranged above the workbench, the air cooling chamber is provided with a plurality of condensing pipes and a temperature sensor, the water cooling chamber is provided with a cooling liquid input pipe, a cooling liquid conveying pipe and a cooling liquid output pipe, the cooling liquid conveying pipe is connected with the cooling liquid input pipe and the cooling liquid output pipe respectively.

2. A steel structure slotting device according to claim 1, characterized in that: The driving system comprises a driving shaft, a transmission structure and a motor, the motor is connected with the transmission structure, the driving shaft is connected with the transmission structure, the driving shaft is transversely arranged on the machine frame, and the driving shaft is connected with the slotting tool holder.

3. A steel structure slotting device according to claim 1, characterized in that: The base is slidably connected with the translation guide rail, the base is fixed on the bottom of the workbench, and the base moves along the X-axis direction of the mounting frame.

4. A steel structure slotting device according to claim 1, characterized in that: The bottom of the refrigerant conveying seat is provided with an air outlet and a nozzle, the air outlet is connected with the cold air output channel, the nozzle is connected with the cooling liquid output pipe, and the air outlet is vertically arranged above the clamp.

5. A steel structure slotting device according to claim 1, characterized in that: The bottom of the refrigerant conveying seat is further provided with a monitoring module, the monitoring module comprises a lens and a control host connected with the lens, and the lens is vertically arranged above the clamp.

6. A steel structure slotting device according to claim 1, characterized in that: The condensing pipes are arranged in a matrix manner in the air cooling chamber, one side of the air cooling chamber is provided with an air inlet fan.

7. A steel structure slotting device according to claim 1, characterized in that: The cooling liquid conveying pipe is arranged in a spiral manner in the water cooling chamber, and the cooling liquid input pipe is provided with a control valve.

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