Aluminum ingot processing station conversion device
By designing an aluminum ingot processing station conversion device, the automatic movement of aluminum ingots is achieved through clamping and rotating mechanisms, solving the problem of manually handling heavy aluminum ingots and improving processing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
Existing small, non-automatic aluminum ingot processing plants require manual handling of heavy aluminum ingots during workstation changes, which is physically demanding, poses safety hazards, and affects processing efficiency.
A switching device for aluminum ingot processing station was designed, comprising a clamping mechanism and a rotating mechanism. The clamping mechanism stabilizes the aluminum ingot, while the rotating mechanism enables automatic movement of the aluminum ingot, avoiding manual handling.
It achieves stable clamping and automatic movement of aluminum ingots, saving physical labor and improving safety and processing efficiency.
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Figure CN224102378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium ingot processing technical field, especially aluminium ingot processing station conversion device. BACKGROUND
[0002] Aluminium ingot processing is the process that aluminium ingot is converted into the product satisfying different industrial demands through various processes, including polishing, cutting and other processing.
[0003] The existing hardware processing station conversion device has certain disadvantages in use, only simply rotates the conversion station or simply translates the conversion station, and the station conversion disc shakes after long time use, has certain adverse effect, brings certain influence to people's use process;
[0004] The existing patent (announcement number: CN213646642U) a hardware processing station conversion device, the utility model discloses a hardware processing station conversion device can realize the multi-station rotation effect of rotating station conversion and translating station rotation, can also guarantee the stability of station conversion disc when rotating and processing hardware, and brings better use prospect.
[0005] In view of the above problems, the existing patent gives a solution, but part of small non-automatic aluminium ingot processing factory needs to manually carry the aluminium ingot with heavy weight and move the different positions of the aluminium ingot to the bottom of the processing station when converting the station, especially when processing a large number of aluminium ingots, a lot of physical strength is consumed, and there is certain safety hazard, which affects the efficiency of aluminium ingot processing.
[0006] Therefore, an aluminium ingot processing station conversion device is provided. UTILITY MODEL CONTENTS
[0007] The utility model aims at providing an aluminium ingot processing station conversion device, which can solve the problem that part of small non-automatic aluminium ingot processing factory needs to manually carry the aluminium ingot with heavy weight and move the different positions of the aluminium ingot to the bottom of the processing station when converting the station, especially when processing a large number of aluminium ingots, a lot of physical strength is consumed, and there is certain safety hazard, which affects the efficiency of aluminium ingot processing.
[0008] To achieve the above object, the utility model provides the following technical scheme: an aluminium ingot processing station conversion device, comprising a bottom plate and a plurality of aluminium ingot bodies, the top of the bottom plate is provided with a moving plate, the top of the moving plate is provided with a clamping mechanism, the number of clamping mechanisms is a plurality, the bottom of the bottom plate is provided with a rotating mechanism, the rear side of the top of the bottom plate is fixedly connected with a processing equipment body;
[0009] The clamping mechanism comprises a first clamping plate, two non-slip mats, a second clamping plate and two elastic drawstrings, the bottom of the first clamping plate is in movable contact with the top of the moving plate, the bottom of the second clamping plate is fixedly connected with the top of the moving plate, the two elastic drawstrings are fixedly connected with the front side and the rear side between the opposite sides of the first clamping plate and the second clamping plate respectively, and the two non-slip mats are fixedly connected with the opposite sides of the first clamping plate and the second clamping plate respectively, and the surface of the aluminum ingot body is in close contact with the surface of the non-slip mat.
[0010] Preferably, the front side and the rear side of the top of the moving plate are provided with a plurality of sliding grooves, the bottom of the first clamping plate is fixedly connected with a sliding block on the front side and the rear side, the sliding block is slidably connected in the sliding groove, and the surface of the first clamping plate is fixedly connected with a pull ring.
[0011] Preferably, the bottom of the moving plate is fixedly connected with a rotating frame at four corners, and the rotating frame is rotatably connected with a roller in the inside.
[0012] Preferably, the top of the bottom plate is fixedly connected with a fixed block, the inside of the fixed block is threadedly connected with a rotating column, the rear side of the rotating column is rotatably connected with a friction block, the front side of the moving plate is fixedly connected with a friction pad, and the rear side of the friction block is in close contact with the front side of the friction pad.
[0013] Preferably, the two sides of the fixed block are fixedly connected with a limiting frame, and the surface of the friction block is in movable contact with the surface of the limiting frame.
[0014] Preferably, the rotating mechanism comprises a gear, a toothed plate, a rotating rod and two limiting rings, the front side of the gear is fixedly connected with the rear side of the rotating rod, the gear is engaged with the toothed plate, and the limiting ring is fixedly sleeved on the surface of the rotating rod.
[0015] Preferably, the bottom of the bottom plate is fixedly connected with a supporting block, the rotating rod is rotatably connected in the inside of the supporting block, the supporting block is located between the opposite sides of the two limiting rings, the surface of the rotating rod is rotatably connected with a crank handle, and the front side of the rotating rod is fixedly connected with an internal hexagonal block.
[0016] Preferably, the two sides of the toothed plate are fixedly connected with a connecting rod, the inside of the bottom plate is provided with a through groove, the top of the connecting rod penetrates through the through groove and is fixedly connected with the bottom of the moving plate, the connecting rod is slidably connected in the inside of the through groove, the bottom of the bottom plate is fixedly connected with a supporting leg, and the number of the supporting legs is a plurality and is uniformly distributed on the bottom of the bottom plate.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] 1、The utility model discloses a clamping mechanism is set, can conveniently the stable clamping of different size's aluminium ingot body to make aluminium ingot body stably position the top of moving plate, and moving plate can be moved easily through the gyro wheel, and the position of aluminium ingot body is moved conveniently,
[0019] 2、The utility model discloses a rotating mechanism is set, rotates the rotation of gear wheel that gear wheel drives toothed plate, connecting plate and moving plate and aluminium ingot body on the top of moving plate are moved to the bottom of processing equipment body and process, only need to control the rotation of gear wheel, can move any position of aluminium ingot body to the bottom of processing equipment body and process, save physical strength, improve security. DRAWINGS
[0020] Figure 1 It is the overall structural drawing of aluminium ingot processing station conversion device of the utility model,
[0021] Figure 2 It is the three -dimensional connection schematic diagram of clamping mechanism in the utility model,
[0022] Figure 3 It is the three -dimensional connection schematic diagram of rotating mechanism in the utility model,
[0023] Figure 4 It is the three -dimensional structure schematic diagram of first clamping plate right side in the utility model,
[0024] Figure 5 It is the three -dimensional connection schematic diagram of fixed block and rotating column in the utility model,
[0025] Figure 6 It is the three -dimensional structure schematic diagram of bottom plate bottom in the utility model.
[0026] In the drawing, 1, bottom plate, 2, rotating mechanism, 201, gear wheel, 202, toothed plate, 203, rotation of gear wheel drives toothed plate, connecting plate and moving plate and aluminium ingot body on the top of moving plate are moved to the bottom of processing equipment body and process, only need to control the rotation of gear wheel, can move any position of aluminium ingot body to the bottom of processing equipment body and process, save physical strength, improve security, 204, limit ring, 3, support leg, 4, processing equipment body, 5, aluminium ingot body, 6, moving plate, 7, clamping mechanism, 701, first clamping plate, 702, non-slip pad, 703, second clamping plate, 704, elastic draw tape, 8, through slot, 9, rotating stand, 10, gyro wheel, 11, sliding slot, 12, crank handle, 13, inner hexagonal block, 14, sliding block, 15, pull ring, 16, fixed block, 17, friction block, 18, limit frame, 19, rotating column, 20, connecting rod, 21, friction pad, 22, support block. DETAILED DESCRIPTION
[0027] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0028] Please refer to Figures 1-6 The present application provides a technical scheme:
[0029] The aluminium ingot processing station conversion device, including bottom plate 1 and a plurality of aluminium ingot body 5, the top of bottom plate 1 is provided with moving plate 6, the top of moving plate 6 is provided with clamping mechanism 7, the number of clamping mechanism 7 is several, the bottom of bottom plate 1 is provided with rotating mechanism 2, the rear side of bottom plate 1 top is fixedly connected with processing equipment body 4;
[0030] Clamping mechanism 7 includes first clamping plate 701, two non-slip pads 702, second clamping plate 703 and two elastic drawstring 704, the bottom of first clamping plate 701 and the top of moving plate 6 are movably contacted, the bottom of second clamping plate 703 and the top of moving plate 6 are fixedly connected, two elastic drawstring 704 are fixedly connected between the front side and the rear side of the opposite side of first clamping plate 701 and second clamping plate 703, two non-slip pads 702 are fixedly connected on the opposite side of first clamping plate 701 and second clamping plate 703, the surface of aluminium ingot body 5 and the surface of non-slip pad 702 are closely contacted.
[0031] In this embodiment: by pulling the pull ring 15 on the first clamping plate 701, the first clamping plate 701 bottom slider 14 slides in the moving plate 6 sliding groove 11, after the spacing is increased, put into the aluminum ingot body 5, loosen the pull ring 15, the elastic pull belt 704 shrinks and drives the first clamping plate 701 to clamp the aluminum ingot body 5, the non-slip pad 702 increases the friction force, realizes stable clamping, and can adapt to different size aluminum ingot body 5, rotate the handle 12 or use external electric hexagonal tool to insert the internal hexagonal block 13 to rotate the rotating rod 203, drive the gear 201 to rotate, because the gear 201 is engaged with the toothed plate 202, the toothed plate 202 pushes the moving plate 6 to move on the bottom plate 1 through the connecting rod 20, so that the aluminum ingot body 5 can be accurately located at the bottom of the processing equipment body 4. Before processing, rotate the rotating column 19, use its threaded connection with the fixed block 16 to drive the friction block 17 to move backward and tightly contact with the friction pad 21, limit the movement of the moving plate 6 by friction force, ensure the stability of the aluminum ingot body 5. Without manually carrying the aluminum ingot, the aluminum ingot body 5 can be moved to the bottom of the processing equipment body 4 at any position, saving physical strength and improving safety. It solves the problem that in some small non-automatic aluminum ingot processing factories, when the aluminum ingot is processed, the heavy aluminum ingot needs to be manually carried to move the different positions of the aluminum ingot to the bottom of the processing station, especially when a large number of aluminum ingots are processed, a lot of physical strength is needed, and there is a certain safety hazard, which affects the aluminum ingot processing efficiency.
[0032] Specifically, as shown in Figure 2 and Figure 4 , the front and rear sides of the top of the moving plate 6 are provided with sliding grooves 11, and the number of sliding grooves 11 is several. The front and rear sides of the bottom of the first clamping plate 701 are fixedly connected with sliding blocks 14, and the sliding blocks 14 are slidingly connected in the sliding grooves 11. The surface of the first clamping plate 701 is fixedly connected with a pull ring 15.
[0033] Specifically, as shown in Figure 2 , the four corners of the bottom of the moving plate 6 are fixedly connected with a rotating frame 9, and the rotating frame 9 is rotatably connected with a roller 10 in the inside. The surface of the roller 10 is in contact with the top of the bottom plate 1.
[0034] Specifically, as shown in Figure 1 , Figure 2 and Figure 5 , the top of the bottom plate 1 is fixedly connected with a fixed block 16, and the inside of the fixed block 16 is threadedly connected with a rotating column 19. The rear side of the rotating column 19 is rotatably connected with a friction block 17. The front side of the moving plate 6 is fixedly connected with a friction pad 21. The rear side of the friction block 17 is in close contact with the front side of the friction pad 21.
[0035] Specifically, as shown in Figure 5 , the two sides of the fixed block 16 are fixedly connected with a limiting frame 18, and the surface of the friction block 17 is in movable contact with the surface of the limiting frame 18.
[0036] In the embodiment: the first clamping plate 701 is conveniently moved by sliding the sliding block 14 in the inner part of the sliding groove 11, the moving plate 6 moves more smoothly by rotating the roller 10 in the inner part of the rotating frame 9, the top of the rotating frame 9 is fixedly connected with the bottom of the moving plate 6, the moving plate 6 and the aluminum ingot body 5 on the top of the moving plate 6 are limited by moving the rotating column 19 backward to tightly contact the rear side of the friction block 17 with the front side of the friction pad 21, the surface of the friction block 17 is in movable contact with the surface of the limiting frame 18, and the rear side of the rotating column 19 is rotatably connected with the front side of the friction block 17, so that the friction block 17 moves stably backward when the rotating column 19 rotates, avoiding the rotation of the friction block 17 with the rotation of the rotating column 19.
[0037] Specifically, as shown in Figure 3 and Figure 6 , the rotating mechanism 2 comprises a gear 201, a toothed plate 202, a rotating rod 203 and two limiting rings 204, the front side of the gear 201 is fixedly connected with the rear side of the rotating rod 203, the gear 201 is engaged with the toothed plate 202, and the limiting ring 204 is fixedly sleeved on the surface of the rotating rod 203.
[0038] Specifically, as shown in Figure 3 , Figure 6 and , the bottom of the bottom plate 1 is fixedly connected with a support block 22, the rotating rod 203 is rotatably connected in the inner part of the support block 22, the support block 22 is located between the opposite sides of the two limiting rings 204, the surface of the rotating rod 203 is rotatably connected with a ratchet wrench 12, and the front side of the rotating rod 203 is fixedly connected with an internal hexagonal block 13.
[0039] Figure 1 , Figure 3 and Figure 6 , both sides of the toothed plate 202 are fixedly connected with connecting rods 20, the inner part of the bottom plate 1 is provided with a through slot 8, the top of the connecting rod 20 penetrates through the through slot 8 and is fixedly connected with the bottom of the moving plate 6, the connecting rod 20 is slidably connected in the inner part of the through slot 8, and the bottom of the bottom plate 1 is fixedly connected with supporting legs 3, the number of the supporting legs 3 is several and evenly distributed on the bottom of the bottom plate 1.
[0040] In the embodiment: the gear 201 is engaged with the toothed plate 202, so that the gear 201 drives the supporting plate to move when the rotating rod 203 rotates, so as to drive the connecting rod 20, the moving plate 6 and the aluminum ingot body 5 on the top of the moving plate 6 to move, the rotating rod 203 is conveniently rotated by rotating the ratchet wrench 12 or inserting the external electric hexagonal tool into the internal hexagonal block 13, and the supporting legs 3 can stably support the bottom plate 1 on the smooth ground.
[0041] Working principle: by pulling the pull ring 15 on the first clamping plate 701, the slider 14 at the bottom of the first clamping plate 701 slides in the sliding groove 11 at the top of the moving plate 6, the distance between the first clamping plate 701 and the second clamping plate 703 fixed on the moving plate 6 increases, the aluminum ingot body 5 is placed between them, the pull ring 15 is loosened, the two elastic bands 704 contract, drive the first clamping plate 701 to move towards the second clamping plate 703, so that the aluminum ingot body 5 is tightly clamped, the surface of the aluminum ingot body 5 is in close contact with the two non-slip pads 702, the friction force is increased, further ensuring the stable clamping of the aluminum ingot body 5, by rotating the handle 12 or using an external electric hexagonal tool to insert the internal hexagonal block 13 to rotate the rotating rod 203, the rotating rod 203 rotates to drive the gear 201 fixed on the front side to rotate, the gear 201 is engaged with the toothed plate 202, the connecting rod 20 on both sides of the toothed plate 202 passes through the through slot 8 inside the bottom plate 1 and is fixedly connected with the bottom of the moving plate 6, when the gear 201 rotates, the toothed plate 202 will be driven by the gear 201 to push the moving plate 6 to move on the bottom plate 1 through the connecting rod 20, so that the aluminum ingot body 5 can be accurately positioned at the bottom of the processing equipment body 4 for processing, then rotate the rotating column 19, the rotating column 19 is connected with the internal thread of the fixed block 16, when the rotating column 19 rotates, the rotating column 19 drives the friction block 17 to move backward, so that the friction block 17 is in close contact with the friction pad 21, and the friction between the two limits the movement of the moving plate 6, ensuring that the aluminum ingot body 5 remains stable during processing and is always at the bottom of the processing equipment body 4 for processing, and the first clamping plate 701 and the second clamping plate 703 can clamp aluminum ingot bodies 5 of different sizes, by rotating the rotating rod 203, any position of the aluminum ingot body 5 can be moved to the bottom of the processing equipment body 4 for processing, without the need to move the aluminum ingot body 5, saving physical effort and improving safety, avoiding the need to manually move the heavy aluminum ingot to the bottom of the processing station during position conversion in some existing small non-automatic aluminum ingot processing plants, especially when processing a large number of aluminum ingots, a lot of physical effort is required, and there is a certain safety risk, which affects the aluminum ingot processing efficiency.
[0042] It should be noted that the processing equipment body 4 is a mature technology already disclosed, and the processing equipment body 4 required for the aluminum ingot body 5 can be selected, and details are not repeated here.
[0043] The above is only a preferred embodiment of the present application and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An ingot processing station changeover device comprising a base plate (1) and a number of ingot bodies (5), characterized in that: The top of the bottom plate (1) is provided with a moving plate (6), the top of the moving plate (6) is provided with a clamping mechanism (7), the number of the clamping mechanism (7) is several, the bottom of the bottom plate (1) is provided with a rotating mechanism (2), and the rear side of the top of the bottom plate (1) is fixedly connected with a processing equipment body (4). The clamping mechanism (7) comprises a first clamping plate (701), two anti-skid pads (702), a second clamping plate (703) and two elastic draw tapes (704), the bottom of the first clamping plate (701) is in movable contact with the top of the moving plate (6), the bottom of the second clamping plate (703) is fixedly connected with the top of the moving plate (6), the two elastic draw tapes (704) are fixedly connected between the front side and the rear side of the opposite sides of the first clamping plate (701) and the second clamping plate (703) respectively, and the two anti-skid pads (702) are fixedly connected on the opposite sides of the first clamping plate (701) and the second clamping plate (703).
2. An ingot processing station transfer apparatus as defined in claim 1, wherein: The front side and the rear side of the top of the moving plate (6) are both provided with a plurality of sliding grooves (11), the bottom of the first clamping plate (701) is fixedly connected with a sliding block (14) on the front side and the rear side, the sliding block (14) is slidably connected in the sliding groove (11), and the surface of the first clamping plate (701) is fixedly connected with a pull ring (15).
3. An apparatus for converting ingot processing stations as defined in claim 1, wherein: The bottom of the moving plate (6) is fixedly connected with a rotating frame (9) at four corners, and the rotating frame (9) is rotatably connected with a roller (10) in the inside.
4. An apparatus for converting ingot processing stations as defined in claim 1, wherein: The top of the bottom plate (1) is fixedly connected with a fixed block (16), the inside of the fixed block (16) is threadedly connected with a rotating column (19), the rear side of the rotating column (19) is rotatably connected with a friction block (17), the front side of the moving plate (6) is fixedly connected with a friction pad (21), and the rear side of the friction block (17) is in close contact with the front side of the friction pad (21).
5. An apparatus for converting ingot processing stations as defined in claim 4, wherein: The two sides of the fixed block (16) are both fixedly connected with a limiting frame (18), and the surface of the friction block (17) is in movable contact with the surface of the limiting frame (18).
6. An aluminum ingot processing station transfer apparatus as defined in claim 1 wherein: The rotating mechanism (2) comprises a gear (201), a toothed plate (202), a rotating rod (203) and two limiting rings (204), the front side of the gear (201) is fixedly connected with the rear side of the rotating rod (203), the gear (201) is engaged with the toothed plate (202), and the limiting ring (204) is fixedly sleeved on the surface of the rotating rod (203).
7. An ingot processing station transfer apparatus as claimed in claim 6, wherein: The bottom of the bottom plate (1) is fixedly connected with a supporting block (22), the rotating rod (203) is rotatably connected in the inside of the supporting block (22), the supporting block (22) is located between the opposite sides of the two limiting rings (204), the surface of the rotating rod (203) is rotatably connected with a crank handle (12), and the front side of the rotating rod (203) is fixedly connected with an internal hexagonal block (13).
8. An ingot processing station transfer apparatus as defined in claim 6 wherein: Both sides of the toothed plate (202) are fixedly connected with connecting rods (20), the inside of the bottom plate (1) is provided with a through groove (8), the top of the connecting rod (20) penetrates through the through groove (8) and is fixedly connected with the bottom of the moving plate (6), the connecting rod (20) is slidingly connected in the inside of the through groove (8), the bottom of the bottom plate (1) is fixedly connected with supporting legs (3), the number of the supporting legs (3) is several and they are uniformly distributed on the bottom of the bottom plate (1).
Citation Information
Patent Citations
Hardware machining station conversion device
CN213646642U