Cutter blade broken chip collecting device
By designing a blade chip collection device, which combines a filter box, a pressing box, and a collection box, efficient filtration, pressing, and collection of blade chips are achieved. This solves the problems of large space occupation and frequent cleaning of chips, and improves production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAXING HENGXIN SUPER HARD TOOLS CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
The chips produced by existing cutting tools during the cutting process are in the form of curled filaments, occupying a large amount of unused space. This causes the chip breaker groove volume to be consumed rapidly, and frequent cleaning increases the burden on operators and reduces production efficiency.
Design a chip collection device for cutting blades, including a filter box, a clamping box, and a collection box. Chips are guided by a horn-shaped guide plate, the filter plate intercepts cutting fluid, and a pushing component pushes the chips into the clamping box, where they are flattened and then enter the collection box. The filtering, clamping, and collection of chips are achieved using cylinders and hydraulic cylinders.
It effectively reduces the space occupied by broken chips, lowers the cleaning frequency, improves collection and processing efficiency, reduces safety risks, and facilitates the transportation and storage of broken chips.
Smart Images
Figure CN224102451U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the blade production field relates to a blade broken chip collection device. BACKGROUND
[0002] In the modern mechanical processing field, the blade is widely used as an important cutting tool. The broken chip generated in the existing blade cutting process is not regular granular, but presents a coiled wire strip shape similar to a spring. The broken chip in this special form occupies a large amount of invalid space when it is collected and accumulated in the broken chip groove, which quickly consumes the effective volume of the broken chip groove. Frequent cleaning of the broken chip groove not only increases the workload of the operator, but also reduces the production efficiency. Therefore, developing a device capable of efficiently collecting and processing blade broken chips has become a technical problem to be solved. SUMMARY
[0003] The utility model discloses a kind of blade broken chip collection devices to solve the problems of prior art.
[0004] The utility model discloses a kind of blade broken chip collection devices, which can be achieved by the following technical solutions: a blade broken chip collection device includes: filter box, compression box and collection box, the filter box top is equipped with horn-shaped guide plate, the filter box middle part is equipped with filter plate, the filter box bottom is equipped with drain pipe, the filter box left side is equipped with push plate mouth one, the filter box right side is equipped with elastic door one, the filter box outside is equipped with push assembly one, the push plate one of push assembly one extends from push plate mouth one, and the broken chip on filter plate is pushed to the right and opened after elastic door one is pushed and opened, and falls into compression box, the compression box is equipped with lower compression assembly, the compression box lower end left side is equipped with push plate mouth two, the compression box lower end right side is equipped with elastic door two, the compression box outside is equipped with push assembly two, and the push plate two of push assembly two extends from push plate mouth two, and the broken chip after being flattened is pushed to the right and opened after elastic door two is pushed and opened, and falls into collection box.
[0005] Further improvement, the filter box is equipped with supporting plate, the supporting plate upper end is equipped with positioning column, and the filter plate lower end is equipped with insertion hole matched with the positioning column.
[0006] Further improvement, the filter box lower end is equipped with deflector, and the deflector is below the filter plate.
[0007] Further improvement, the horn-shaped guide plate upper end is equipped with arc-shaped upper cover, the arc-shaped upper cover lower end both sides are equipped with insertion column, and the horn-shaped guide plate upper end both sides are equipped with insertion slot matched with the insertion column.
[0008] Further improvement, the push assembly one further includes cylinder one, the filter box left side is equipped with support, the cylinder one is fixed on the support, the push assembly two further includes cylinder two, the cylinder two is fixed on the bottom of the filter box, the lower pressing assembly includes hydraulic oil cylinder and pressing plate, the hydraulic oil cylinder upper end is fixed on the upper end of the compression box, the pressing plate is fixedly connected on the output end of the oil cylinder, the pressing plate width is equal to the inside width of the compression box.
[0009] Further improvement, the elastic door one and the elastic door two all include door, two groups of door are rotatably connected to the left side and the right side of the compression box through the pivot, the pivot is further equipped with torsion spring.
[0010] Compared with the prior art, the beneficial effects of the blade chip collecting device are:
[0011] Through the cooperation of the filter box, the compression box and the collecting box, the filtering, compression and collection of the blade chip are realized, the space occupied by the blade chip is effectively reduced, and the cleaning frequency is reduced; the reasonable design of each component improves the efficiency and safety of the blade chip collection and processing, and facilitates the subsequent transportation and storage of the blade chip. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structural schematic view of the utility model
[0013] Figure 2 It is a partial enlarged view of the utility model Figure 1 It is a structural schematic view of the utility model
[0014] Figure 3 It is a partial enlarged view of the utility model Figure 2 It is a structural schematic view of the utility model
[0015] In the drawing, 1 is a filter box, 11 is a horn-shaped guide plate, 111 is a slot, 12 is a filter plate, 121 is a jack, 13 is a push plate port one, 14 is an elastic door one, 15 is a liquid discharge pipe, 16 is a support, 17 is a guide plate, 18 is a supporting plate, 181 is a positioning column, 19 is an arc-shaped upper cover, 191 is a plug-in column, 2 is a compression box, 21 is a push plate port two, 22 is an elastic door two, 3 is a collecting box, 4 is a push assembly one, 41 is a push plate one, 42 is a cylinder one, 5 is a lower pressing assembly, 51 is a hydraulic oil cylinder, 52 is a pressing plate, 6 is a push assembly two, 61 is a push plate two, 62 is a cylinder two, 71 is a door. DETAILED DESCRIPTION
[0016] In the description of the utility model, it is necessary to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as a limitation on the utility model; unless otherwise expressly provided and limited, the term "mounting", "connected", "connected" should be understood broadly, for example, it can be fixedly connected, and can also be detachably connected and the like. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0017] The following will be described in conjunction with the embodiments and the accompanying Figures 1-3 The technical scheme of the utility model is further described.
[0018] Example 1
[0019] A kind of blade chip collection device, comprising: filter box 1, compaction box 2 and collection box 3, the top of the filter box 1 is equipped with horn-shaped guide plate 11, the middle part of the filter box 1 is equipped with filter plate 12, the bottom of the filter box is equipped with drain pipe 15, the left side of the filter box 1 is equipped with push plate mouth one 13, the right side of the filter box 1 is equipped with elastic door one 14, the outside of the filter box 1 is equipped with push assembly one 4, the push plate one 41 of push assembly one 4 extends from push plate mouth one 13, and the broken chip on filter plate 12 is pushed to the right and pushed open elastic door one 14 after falling into compaction box 2, the compaction box 2 is equipped with lower pressure assembly 5, the left side of the lower end of the compaction box 2 is equipped with push plate mouth two 21, the right side of the lower end of the compaction box 2 is equipped with elastic door two 22, the outside of the compaction box 2 is equipped with push assembly two 6, and the push plate two 61 of push assembly two 6 extends from push plate mouth two 21, and the broken chip after being flattened is pushed to the right and pushed open elastic door two 22 after falling into collection box 3.
[0020] As Figures 1-3As shown, after the blade cutting process produces broken chips, the broken chips are gathered by the horn-shaped guide plate 11 under the action of gravity into the filter box 1 and fall onto the filter plate 12. In this process, the broken chips may carry cutting fluid, and the filter plate 12 plays a role in intercepting broken chips and filtering cutting fluid, and the filtered cutting fluid is discharged through the drain pipe 15. When a certain amount of broken chips accumulates on the filter plate 12, the cylinder 42 of the pushing assembly 4 is started, driving the pushing plate 41 to extend into the filter box 1 from the pushing plate port 13, pushing the broken chips to the right. Since the elastic door 14 is in a closed state under the action of the torsional spring, the pushing plate 41 has enough force to push the broken chips to open the elastic door 14, so that the broken chips fall into the compacting box 2. In the compacting box 2, the hydraulic cylinder 51 of the pressing assembly 5 is started, driving the pressing plate 52 to move downward, extruding the broken chips to flatten them and reduce their volume. The flattened broken chips are driven by the cylinder 62 of the pushing assembly 6 to extend into the pushing plate port 21 from the pushing plate 61, pushing the broken chips to the right, and similarly opening the elastic door 22, and falling into the collection box 3 for collection.
[0021] The preliminary filtering and effective compression of the broken chips are realized, the space occupied by the broken chips is greatly reduced, and the cleaning frequency of the broken chip groove is reduced. At the same time, through the centralized processing of the broken chips, the direct contact of the operator with the broken chips is reduced, the safety risk is reduced, and the work efficiency is improved. In addition, the compressed broken chips are more convenient for subsequent transportation and storage, saving space resources.
[0022] As a further preferred embodiment, the filter box 1 is internally provided with a supporting plate 18, the upper end of the supporting plate 18 is provided with a positioning column 181, and the lower end of the filter plate 12 is provided with a plug hole 121 matched with the positioning column 181.
[0023] The supporting plate 18 is used to support the filter plate 12 and provide a stable installation basis for the filter plate 12. The matching clamping structure of the positioning column 181 and the plug hole 121 can accurately position the filter plate 12, ensuring the accuracy of the installation position of the filter plate 12. During the filtering process of the broken chips, the filter plate 12 is impacted and pressed by the broken chips, and the cooperation of the positioning column 181 and the plug hole 121 can prevent the filter plate 12 from shifting or shaking, ensuring the stability and reliability of the filtering work. At the same time, this clamping structure facilitates the installation and disassembly of the filter plate 12, and when the filter plate 12 needs to be cleaned or replaced, the operator can easily remove it.
[0024] As a further preferred embodiment, the lower end of the filter box 1 is provided with a deflector 17, which is located below the filter plate 12. The filtered cutting fluid drips from the filter plate 12, and the inclined structure of the deflector 17 can guide the cutting fluid to flow in the direction of the drain pipe 15. Through the deflection of the deflector 17, the cutting fluid can flow more smoothly to the drain pipe 15, avoiding the random flow and accumulation of cutting fluid at the bottom of the filter box 1, reducing the possibility of cutting fluid residue.
[0025] As a further preferred embodiment, the upper end of the horn-shaped guide plate 11 is clamped with an arc-shaped upper cover 19, the lower end of the arc-shaped upper cover 19 is provided with two insertion columns 191, and the upper end of the horn-shaped guide plate 11 is provided with two insertion slots 111 matching the insertion columns 191. The arc-shaped upper cover 19 is installed on the upper end of the horn-shaped guide plate 11 by clamping the insertion columns 191 and the insertion slots 111, forming a closed guide space. During the falling process of the chips, the arc-shaped upper cover 19 can prevent the chips from splashing out of the filter box 1, playing a protective role. At the same time, this clamping structure is easy to install and disassemble, when it is necessary to clean the horn-shaped guide plate 11 or check the falling situation of the chips, the operator can easily remove the arc-shaped upper cover 19.
[0026] As a further preferred embodiment, the pushing assembly one 4 further includes a cylinder one 42, the left side of the filter box 1 is provided with a bracket 16, the cylinder one 42 is fixed on the bracket 16, the pushing assembly two 6 further includes a cylinder two 62, the cylinder two 62 is fixed on the bottom of the filter box 1, the pressing assembly 5 includes a hydraulic cylinder 51 and a pressing plate 52, the upper end of the hydraulic cylinder 51 is fixed on the upper end of the pressing box 2, the pressing plate 52 is fixedly connected to the output end of the hydraulic cylinder 51, and the width of the pressing plate 52 is equal to the internal width of the pressing box 2.
[0027] The cylinder one 42 and the cylinder two 62 serve as power sources, generating thrust through the compression and expansion of gas to drive the movement of the push plate one 41 and the push plate two 61. The bracket 16 provides installation support for the cylinder one 42, ensuring its stable installation and the accuracy and stability of the action of the push plate one 41 in pushing the chips. The cylinder two 62 is fixed on the bottom of the filter box 1 to provide stable power output for the push plate two 61, enabling it to smoothly push the flattened chips. The hydraulic cylinder 51 utilizes the principle of hydraulic transmission to push the pressing plate 52 downward through the pressure of hydraulic oil. Since the width of the pressing plate 52 is equal to the internal width of the pressing box 2, the chips in the pressing box 2 can be uniformly and comprehensively extruded during the downward pressing of the pressing plate 52, ensuring that the chips are fully flattened.
[0028] As a further preferred embodiment, the elastic door one 14 and the elastic door two 22 both include a door 71, and the two groups of the door 71 are respectively rotatably connected to the left side and the right side of the pressing box 2 through a rotating shaft, and a torsional spring is further arranged on the rotating shaft. In a normal state, the torsional spring provides elastic force for the door 71, so that the door 71 is kept in a closed state, preventing the chips from falling from the gap between the filter box 1 and the pressing box 2 and the gap between the pressing box 2 and the collecting box 3 when the chips are not pushed, and ensuring that the chips are collected and processed along a predetermined path. When the push plate one 41 or the push plate two 61 pushes the chips, the pushing force of the chips on the door 71 is greater than the elastic force of the torsional spring, the door 71 rotates around the rotating shaft, opens the passage, and enables the chips to pass through smoothly. After the chips pass through, the door 71 is automatically reset and closed under the action of the torsional spring, and continues to play a blocking role.
[0029] The preferred embodiments of the present application are described in detail above. It should be understood that those skilled in the art can make many modifications and changes to the present application without creative labor, according to the concept of the present application. Therefore, any technical solution obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the present application shall be within the protection scope defined by the claims.
Claims
1. A chip-breaker collection device for a cutting insert, c h a r a c t e r i s e d in that Include: Filter box, compression box and collection box, the filter box top is provided with a horn-shaped guide plate, the filter box middle part is provided with a filter plate, the filter box bottom is provided with a drain pipe, the filter box left side is provided with a push plate port one, the filter box right side is provided with a elastic door one, the filter box outside is provided with a push assembly one, the push plate one of push assembly one extends from push plate port one, the broken chip on the filter plate is pushed to the right and opened after the elastic door one, and falls into the compression box, the compression box is provided with a lower compression assembly, the compression box lower end left side is provided with a push plate port two, the compression box lower end right side is provided with a elastic door two, the compression box outside is provided with a push assembly two, the push plate two of push assembly two extends from push plate port two, the broken chip after being flattened is pushed to the right and opened after the elastic door two, and falls into the collection box.
2. A chip breaker insert assembly according to claim 1, wherein The filter box is provided with a supporting plate, the supporting plate upper end is provided with a positioning column, the filter plate lower end is provided with a matching hole for clamping the positioning column.
3. A chip breaker insert assembly according to claim 1, wherein The filter box lower end is provided with a guide plate, and the guide plate is below the filter plate.
4. A chip breaker insert assembly according to claim 1, wherein The upper end of the horn-shaped guide plate is clamped with an arc-shaped upper cover, the lower end of the arc-shaped upper cover is provided with an insertion column, and the upper end of the horn-shaped guide plate is provided with a matching insertion slot.
5. A chip breaker insert assembly according to claim 1 wherein, The push assembly one further includes a cylinder one, the filter box left side is provided with a bracket, the cylinder one is fixed on the bracket, the push assembly two further includes a cylinder two, the cylinder two is fixed on the bottom of the filter box, the lower compression assembly includes a hydraulic cylinder and a pressing plate, the hydraulic cylinder upper end is fixed on the upper end of the compression box, the pressing plate is fixedly connected to the output end of the oil cylinder, and the pressing plate width is equal to the internal width of the compression box.
6. A chip break shavings collection device according to claim 1, wherein, The elastic door one and the elastic door two all include a door, two groups of the door are respectively rotatably connected to the left side and the right side of the compression box through a rotating shaft, and the rotating shaft is further provided with a torsion spring.