Bracket-free foaming platform
By designing a supportless foaming platform, and utilizing an I-shaped plate and a motor to drive the mold rotation and the mixing drum, the problem of uneven surface of foamed products was solved, improving product quality and efficiency while reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the foaming of materials by letting them stand in a mold to foam results in an uneven surface, which affects product quality.
A supportless foaming platform was designed, which includes an I-shaped plate, a fixed column, a rotating shaft, a connecting block and a mold. The mold is driven by a motor to rotate and the mixing drum is driven to stir, ensuring that the raw materials are shaken and mixed evenly, thus achieving a stable foaming process.
It solved the problem of uneven surface of foamed products, improved product quality and foaming efficiency, and reduced mechanical costs.
Smart Images

Figure CN224103358U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foaming technical field especially relates to a supportless foaming platform. BACKGROUND
[0002] Foaming material is a kind of material with countless tiny pores inside. Commonly known as polystyrene foam, polyurethane foam, etc. It has the advantages of light weight, heat insulation, sound insulation, good cushioning performance, etc., and is widely used in packaging field, can protect goods from impact during transportation;In the construction industry, it is used for thermal insulation;In the automotive interior, it can provide comfortable riding experience and good sound insulation effect.
[0003] In the prior art, part of the device in the production of foaming material, because foaming raw materials are injected into the mold, using the way of standing to foam, resulting in uneven surface of foaming product, affect the quality of the product problem;Therefore, a supportless foaming platform is proposed. UTILITY MODEL CONTENT
[0004] The utility model provides a supportless foaming platform, aims at improving the uneven surface of foaming product of part of device in prior art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A supportless foaming platform, including the shell, the inside fixed connection of shell has the work shape board, the inner wall fixed connection of work shape board has fixed column, the inner wall rotationally connected of fixed column has rotating shaft, the outside sliding connection of rotating shaft has the connecting block one, the inner wall fixed connection of connecting block one has fixed bolt, the inner wall fixed connection of connecting block one has fixed shaft, the outside rotationally connected of fixed shaft has two connecting block two, the top fixed connection of two connecting block two has fixed ring, the inside rotationally connected of fixed ring has mold, the outside of shell is provided with the shaking component of providing rotation ability, the shaking component includes motor two, drive shaft one, connecting strip, connecting ring one, the outside fixed connection of motor two is in the outside of shell, one end fixed connection of drive shaft one is in the output end of motor two, the inner wall fixed connection of connecting strip is in the other end of drive shaft one, the inside fixed connection of connecting ring one is in the outside of connecting strip, the inside movable connection of connecting ring one is in the outside of mold.
[0007] The above technical scheme, the shell built-in work shape board structure. Work shape board supports fixed column, rotating shaft is matched with connecting block one, makes fixed ring drive mold flexible rotation, provides stable foundation for foaming, facilitates material to complete foaming process in the cylinder.
[0008] Further description of the above technical scheme:
[0009] The inner wall of the I-shaped plate is rotationally connected with a trapezoidal block, and the bottom of the I-shaped plate is provided with a rotating assembly for providing rotation, which comprises a motor one, a driving shaft two and a gear one.
[0010] The above technical scheme is characterized in that the I-shaped plate is provided with a trapezoidal block and a rotating assembly.
[0011] Further description of the above technical scheme is as follows:
[0012] The inner wall of the I-shaped plate is rotationally connected with a stirring cylinder, the outer part of the stirring cylinder is fixedly connected with two toothed rings, and the outer part of the gear one and the outer part of one of the toothed rings are meshingly connected.
[0013] The above technical scheme is characterized in that the stirring cylinder is connected with the toothed ring and the gear one.
[0014] Further description of the above technical scheme is as follows:
[0015] The inner wall of the I-shaped plate is rotationally connected with a driven shaft, one end of the driven shaft is fixedly connected with a gear two, and the other end of the driven shaft is fixedly connected with a driving wheel.
[0016] The above technical scheme is characterized in that the I-shaped plate comprises a driven shaft and other components.
[0017] Further description of the above technical scheme is as follows:
[0018] The inner wall of the I-shaped plate is rotationally connected with a feeding pipe, the outer part of the feeding pipe is fixedly connected with a driven wheel, the outer part of the driven wheel and the outer part of the driving wheel are movably connected with a belt, the outer part of the belt is fixedly connected with two connecting rings two, and the outer part of the connecting rings two is fixedly connected with a plurality of stirring rods.
[0019] The above technical scheme is characterized in that the feeding pipe is connected with the stirring rods through the belt.
[0020] Further description of the above technical scheme is as follows:
[0021] The bottom of the stirring barrel is fixedly connected with a discharging pipe, the outer part of the discharging pipe is fixedly connected with a material control valve, and the inner part of the material control valve is rotatably connected with a material conveying pipe.
[0022] The stirring barrel is connected with the discharging pipe and the material control valve.
[0023] Further description of the above technical solution is as follows:
[0024] The outer part of the material conveying pipe is fixedly connected with a hollow ball, the outer front side of the shell is movably connected with a movable door, the outer part of the movable door and the outer part of the shell are fixedly connected with two hinges, and the outer front side of the movable door is fixedly connected with a handle.
[0025] The material conveying pipe is connected with the hollow ball, and the movable door is arranged.
[0026] Further description of the above technical solution is as follows:
[0027] The bottom of the shell is fixedly connected with two groups of bottom feet, the outer part of the shell is fixedly connected with a pump, the outer part of the material conveying pipe is fixedly connected to the output end of the pump, and the top of the I-shaped plate is movably connected with a protective shell.
[0028] The shell is provided with the bottom feet, the pump and the protective shell.
[0029] The utility model has the advantages of the following:
[0030] 1. In the utility model, the motor two is started to drive the driving shaft one and the connecting strip to rotate, the connecting strip drives the mold connected through the connecting ring one to rotate at the same time, the rotating force generated by the rotation of the mold drives the fixed ring and the connecting block two to rotate up and down, and the connecting block two drives the connecting block one and the rotating shaft to rotate in the inner wall of the fixed column at the same time, so that the raw materials in the mold are uniformly shaken and shaped more comprehensively.
[0031] 2、The utility model discloses a drive shaft two and gear one are rotated through starting motor one, because one of the gear rings is engaged with gear one, causes stirring drum rotation to drive another gear ring rotation simultaneously, another gear ring rotation drives gear two rotation, gear two rotation drives driven shaft and drive wheel rotation, under the action of belt makes that feeding pipe and driven wheel also carry out rotation, and feeding pipe rotation drives connecting ring, stirring rod synchronous rotation simultaneously, makes the raw materials in stirring drum get the stirring. The structure has realized the cost -effectiveness effect, solved the mechanical cost high, the problem of low efficiency of part device when processing. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a kind of three-dimensional view of the foaming platform without support that the utility model proposes;
[0033] Figure 2 It is the movable door structure schematic diagram of the foaming platform without support that the utility model proposes;
[0034] Figure 3 It is the H-shaped plate structure section view of the foaming platform without support that the utility model proposes;
[0035] Figure 4 It is the motor two structure section view of the foaming platform without support that the utility model proposes;
[0036] Figure 5 It is the fixed column structure section view of the foaming platform without support that the utility model proposes;
[0037] Figure 6 It is the belt structure section view of the foaming platform without support that the utility model proposes;
[0038] Figure 7 It is Figure 3 The enlarged view in A of middle;
[0039] Figure 8 It is Figure 4 The enlarged view in B of middle;
[0040] Figure 9 It is Figure 3 The enlarged view in C of middle;
[0041] Figure 10 It is Figure 4 The enlarged view in D of middle.
[0042] Legend:
[0043] 1, the shell; 2, the I-shaped plate; 3, the fixed column; 4, the rotating shaft; 5, the connecting block one; 6, the fixed bolt; 7, the fixed shaft; 8, the connecting block two; 9, the fixed ring; 10, the mold; 11, the drive shaft one; 12, the connecting strip; 13, the connecting ring one; 14, the trapezoidal block; 15, the motor one; 16, the drive shaft two; 17, the gear one; 18, the stirring cylinder; 19, the gear ring; 20, the driven shaft; 21, the gear two; 22, the drive wheel; 23, the feed pipe; 24, the driven wheel; 25, the belt; 26, the connecting ring; 27, the stirring rod; 28, the discharge pipe; 29, the control valve; 30, the conveying pipe; 31, the hollow ball; 32, the movable door; 33, the handle; 34, the bottom foot; 35, the motor two; 36, the pump; 37, the protective shell; 38, the hinge. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0045] With reference to Figures 1 to 9 An embodiment provided by the utility model: a support-free foaming platform, comprising a shell 1 as the external protection structure of the whole support-free foaming platform. The inside of the shell 1 is fixedly connected with an I-shaped plate 2, which plays a key supporting and connecting role. The inner wall of the I-shaped plate 2 is fixedly connected with a fixed column 3, and the inner wall of the fixed column 3 is rotatably connected with a rotating shaft 4, so that the rotating shaft 4 can stably rotate. The outside of the rotating shaft 4 is slidably connected with a connecting block one 5, and the inner wall of the connecting block one 5 is fixedly connected with a fixed bolt 6, which provides accurate guidance for the sliding of the connecting block one 5 along the rotating shaft 4. The inner wall of the connecting block one 5 is fixedly connected with a fixed shaft 7, and the outside of the fixed shaft 7 is rotatably connected with two connecting block twos 8, the top of the two connecting block twos 8 is fixedly connected with a fixed ring 9, and the inside is rotatably connected with a mold 10, which is the core container of foaming, and the material completes the foaming process in it. And it is connected with the connecting block two 8 and the connecting block one 5 and other structures. The inside of the fixed ring 9 is rotatably connected with the mold 10, and the outside of the shell 1 is provided with a shaking assembly providing rotating capacity, which comprises a motor two 35, a drive shaft one 11 and a connecting strip 12, which ensures the stable transmission of power from the motor two 35 to the mold 10, and ensures that the mold 10 can shake in the predetermined mode. The outside of the motor two 35 is fixedly connected to the outside of the shell 1, one end of the drive shaft one 11 is fixedly connected to the output end of the motor two 35, the inner wall of the connecting strip 12 is fixedly connected to the other end of the drive shaft one 11, the inside of the connecting ring one 13 is fixedly connected to the outside of the connecting strip 12, and the inside of the connecting ring one 13 is movably connected to the outside of the mold 10.
[0046] The inner wall of the I-shaped plate 2 is rotatably connected with a trapezoidal block 14, and the bottom of the I-shaped plate 2 is provided with a rotating assembly providing rotating capability, which comprises a motor one 15 as a power source of the rotating assembly, a driving shaft two 16, and a gear one 17. The top of the motor one 15 is fixedly connected to the bottom of the I-shaped plate 2, one end of the driving shaft two 16 is fixedly connected to the output end of the motor one 15, and the other end of the driving shaft two 16 is fixedly connected with the gear one 17. The inner wall of the I-shaped plate 2 is rotatably connected with a stirring cylinder 18, which is rotatable by meshing with the gear one 17 through a gear ring 19. The outer part of the stirring cylinder 18 is fixedly connected with two gear rings 19, which convert the rotation of the gear one 17 into the rotation of the stirring cylinder 18, so that the stirring cylinder 18 can perform stirring work at a predetermined speed and direction. The outer part of the gear one 17 and the outer part of one of the gear rings 19 are meshingly connected, and the inner wall of the I-shaped plate 2 is rotatably connected with a driven shaft 20, one end of which is fixedly connected with a gear two 21 to realize power transmission and conversion. The other end of the driven shaft 20 is fixedly connected with a driving wheel 22, and the inner wall of the I-shaped plate 2 is rotatably connected with a feeding pipe 23 to enable the material to enter the stirring cylinder 18 more smoothly. The outer part of the feeding pipe 23 is fixedly connected with a driven wheel 24, and the outer part of the driven wheel 24 and the outer part of the driving wheel 22 are movably connected with a belt 25, the outer part of which is fixedly connected with two connecting rings two 26, the outer part of the connecting rings two 26 is fixedly connected with a plurality of stirring rods 27, which stir the material in the feeding pipe 23 under the driving of the belt 25.
[0047] The bottom of the stirring cylinder 18 is fixedly connected with a discharging pipe 28, the outer part of which is fixedly connected with a material control valve 29, the inner part of which is rotatably connected with a material conveying pipe 30, the outer part of which is fixedly connected with a hollow ball 31. The outer part of the outer shell 1 is movably connected with a movable door 32, the outer part of which is fixedly connected with two hinges 38 on the outer part of the outer shell 1. The outer front side of the movable door 32 is fixedly connected with a handle 33, and the bottom of the outer shell 1 is fixedly connected with two groups of bottom feet 34. The outer part of the outer shell 1 is fixedly connected with a pump 36, which provides power for the transmission of the material in the material conveying pipe 30, overcomes the resistance of the material flowing in the pipeline, and ensures that the material can be delivered to the designated position at a set flow rate and pressure to meet the demand for continuous material transmission on the foaming production line. The outer part of the material conveying pipe 30 is fixedly connected to the output end of the pump 36, and the top of the I-shaped plate 2 is movably connected with a protective shell 37.
[0048] Working principle: The operator pulls the handle 33 to open the movable door 32 under the action of the hinges 38.
[0049] Since the protective shell 37 is clamped in the interior of the I-beam plate 2, the operator dismounts the protective shell 37, puts raw materials into the interior of the stirring drum 18 through the feeding pipe 23, starts the motor 15 to drive the driving shaft 16 and the gear 17 to rotate, since one of the gear rings 19 is engaged with the gear 17, the stirring drum 18 rotates and drives the other gear ring 19 to rotate, the other gear ring 19 drives the gear 21 to rotate, the gear 21 drives the driven shaft 20 and the driving wheel 22 to rotate, the feeding pipe 23, the driven wheel 24, the connecting ring 26 and the stirring rod 27 are rotated under the action of the belt 25, so that the raw materials in the interior of the stirring drum 18 are stirred.
[0050] The control valve 29 and the pump 36 are opened, the stirred raw materials are transmitted into the transmission pipe 30 through the pump 36, and the raw materials in the transmission pipe 30 are transmitted into the interior of the mold 10 through the hollow ball 31.
[0051] The motor 35 is started to drive the driving shaft 11 and the connecting strip 12 to rotate, the connecting strip 12 drives the mold 10 connected through the connecting ring 13 to rotate, the rotation of the mold 10 drives the fixed ring 9 and the connecting block 8 to rotate up and down, and the connecting block 8 drives the connecting block 5 and the rotating shaft 4 to rotate in the inner wall of the fixed column 3, so that the raw materials in the mold 10 are uniformly shaken and shaped more comprehensively.
[0052] When the raw materials in the mold 10 are shaped, the mold 10 is dismounted through the connecting ring 13 and the hinge 38, and the foamed raw materials in the interior of the mold 10 are taken out.
[0053] Finally, it should be noted that the above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or equivalently replace some technical features, and any modification, equivalent replacement or improvement made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A scaffold-free foaming platform comprising an enclosure (1), characterized in that: The inside of the shell (1) is fixedly connected with an I-shaped plate (2), the inner wall of the I-shaped plate (2) is fixedly connected with a fixed column (3), the inner wall of the fixed column (3) is rotatably connected with a rotating shaft (4), the outside of the rotating shaft (4) is slidably connected with a connecting block one (5), the inner wall of the connecting block one (5) is fixedly connected with a fixed bolt (6), the inner wall of the connecting block one (5) is fixedly connected with a fixed shaft (7), the outside of the fixed shaft (7) is rotatably connected with two connecting block twos (8), the top of the two connecting block twos (8) is fixedly connected with a fixed ring (9), the inside of the fixed ring (9) is rotatably connected with a mold (10), the outside of the shell (1) is provided with a shaking assembly capable of providing rotation, the shaking assembly comprises a motor two (35), a drive shaft one (11), a connecting strip (12), a connecting ring one (13), the outside of the motor two (35) is fixedly connected to the outside of the shell (1), one end of the drive shaft one (11) is fixedly connected to the output end of the motor two (35), the inner wall of the connecting strip (12) is fixedly connected to the other end of the drive shaft one (11), the inside of the connecting ring one (13) is fixedly connected to the outside of the connecting strip (12), and the inside of the connecting ring one (13) is movably connected to the outside of the mold (10).
2. A scaffold-free foaming platform according to claim 1, wherein: The inner wall of the I-shaped plate (2) is rotatably connected with a trapezoidal block (14), the bottom of the I-shaped plate (2) is provided with a rotating assembly capable of providing rotation, the rotating assembly comprises a motor one (15), a drive shaft two (16) and a gear one (17), the top of the motor one (15) is fixedly connected to the bottom of the I-shaped plate (2), one end of the drive shaft two (16) is fixedly connected to the output end of the motor one (15), and the other end of the drive shaft two (16) is fixedly connected with the gear one (17).
3. A cradleless foaming platform according to claim 2, wherein: The inner wall of the I-shaped plate (2) is rotatably connected with a stirring drum (18), the outside of the stirring drum (18) is fixedly connected with two toothed rings (19), and the outside of the gear one (17) and the outside of one of the toothed rings (19) are meshingly connected.
4. A scaffold-free foaming platform according to claim 1, wherein: The inner wall of the I-shaped plate (2) is rotatably connected with a driven shaft (20), one end of the driven shaft (20) is fixedly connected with a gear two (21), and the other end of the driven shaft (20) is fixedly connected with a drive wheel (22).
5. A cradleless foaming platform according to claim 4, wherein: The inner wall of the I-shaped plate (2) is rotatably connected with a feeding pipe (23), the outside of the feeding pipe (23) is fixedly connected with a driven wheel (24), the outside of the driven wheel (24) and the outside of the drive wheel (22) movably connected with a belt (25), the outside of the belt (25) is fixedly connected with two connecting rings two (26), and the outside of the connecting rings two (26) is fixedly connected with a plurality of stirring rods (27).
6. A cradleless foaming platform according to claim 3, wherein: The bottom of the stirring drum (18) is fixedly connected with a discharging pipe (28), the outside of the discharging pipe (28) is fixedly connected with a material control valve (29), and the inside of the material control valve (29) is rotatably connected with a material conveying pipe (30).
7. A cradleless foaming platform according to claim 6, wherein: The outside of the transmission material pipe (30) is fixedly connected with a hollow ball (31), the outside of the front side of the shell (1) is movably connected with a movable door (32), the outside of the movable door (32) and the outside of the shell (1) are fixedly connected with two hinges (38), and the outside of the front side of the movable door (32) is fixedly connected with a handle (33).
8. A cradleless foaming platform according to claim 7, wherein: The bottom of the shell (1) is fixedly connected with two groups of bottom feet (34), the outside of the shell (1) is fixedly connected with a pump (36), the outside of the transmission material pipe (30) is fixedly connected with the output end of the pump (36), and the top of the I-shaped plate (2) is movably connected with a protective shell (37).