Badge machine for manufacturing badges

Abstract

The utility model relates to the technical field of badge manufacturing, in particular to a badge machine for manufacturing badges, which comprises a support base, a lower die component is arranged on the support base through a lower die lifting support seat, an upper die component is arranged above the lower die component, and the upper die component is arranged on an upper die positioning seat; the upper die assembly comprises an upper die base arranged on the upper die positioning seat, and an upper die embedding seat is embedded in the upper die base; the lower die assembly comprises a lower die base arranged on a lower die lifting supporting seat, a lower die embedding seat is embedded in the lower die base, and a forming lantern ring is fixed to the lower die base. The upper die positioning seat is provided with a plurality of first positioning shafts, and the upper die base is provided with first positioning channels for the first positioning shafts to penetrate through; according to the utility model, the badges can be manufactured by only one upper die and one lower die, the badge die can be compatible with the manufacturing of the badges with different specifications and shapes, the module is convenient to disassemble, assemble and replace, the adaptability is high, and the equipment cost can be greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a badge manufacturing technical field, especially a badge machine for making badge. BACKGROUND

[0002] The badge machine (also called badge making machine or badge pressing machine) is a kind of equipment specially used for making metal badge, commemorative badge or similar product.

[0003] The die structure in the badge machine generally includes an upper die (punching die) and two lower dies (supporting die), because the upper die and one of the lower dies cooperate to press and adhere the face cover, color paper and transparent film, and the other lower die cooperates to press and adhere the face cover, color paper and transparent film with the bottom cover, so as to complete the badge making. Since two lower dies are needed for making and forming, there are problems of troublesome die replacement, poor adaptability, inconvenient operation and high manufacturing cost. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a badge machine for making badge, which can complete badge making only with one upper die and one lower die.

[0005] The technical scheme of the utility model:

[0006] A badge machine for making badge, comprising a supporting base, a lower die assembly is arranged on the supporting base through a lower die lifting support seat, an upper die assembly is arranged above the lower die assembly, and the upper die assembly is arranged on an upper die positioning seat;

[0007] The upper die assembly comprises an upper die base arranged on the upper die positioning seat, and the upper die base is embedded with an upper die embedding seat;

[0008] The lower die assembly comprises a lower die base arranged on the lower die lifting support seat, and the lower die base is embedded with a lower die embedding seat and fixed with a forming sleeve ring;

[0009] The upper die positioning seat is provided with a plurality of first positioning shafts, and the upper die base is provided with a first positioning channel for the first positioning shafts to pass through;

[0010] The lower die lifting support seat is provided with a plurality of second positioning shafts, and the lower die base is provided with a second positioning channel for the second positioning shafts to pass through;

[0011] By rotating the upper die base to align or misalign the first positioning shafts with the first positioning channel, the two working states of the upper die assembly can be switched. By rotating the lower die base to align or misalign the second positioning shafts with the second positioning channel, the two working states of the lower die assembly can be switched.

[0012] Further, the bottom of the upper die base extends a positioning protrusion, the top of the lower die base has a supporting groove matched with the positioning protrusion; the supporting groove is fixed with the forming sleeve ring;

[0013] A first counterbore is formed on the positioning protrusion, the bottom of the upper die insert has a first circumferential side matched with the first counterbore, the upper die insert passes through the first counterbore and is provided with a first clamping plate for clamping on the upper die base;

[0014] A second counterbore is formed in the supporting groove, the top of the lower die insert has a second circumferential side matched with the second counterbore, the lower die insert passes through the second counterbore and is provided with a second clamping plate for clamping on the lower die base.

[0015] Further, the supporting base has a mounting cavity, the mounting cavity has a lower die positioning seat, the lower die base is arranged in the mounting cavity through a lower die lifting supporting seat; the bottom of the lower die lifting supporting seat is connected with the lower die positioning seat through a plurality of first springs;

[0016] The bottom of the lower die insert penetrates the lower die lifting supporting seat and extends to be connected to the lower die positioning seat, the lower die positioning seat is fixed with a lower magnet, and the bottom of the lower die insert is fixed with a lower magnetic attraction sheet matched with the lower magnet;

[0017] The lower die lifting supporting seat is fixed with a positioning contact, the lower die lifting supporting seat is provided with a movable contact at a symmetrical position of the positioning contact, the lower end of the movable contact penetrates the lower die lifting supporting seat and is connected with a mounting plate through a second spring, and the mounting plate is fixed on the bottom of the lower die lifting supporting seat;

[0018] The bottom of the lower die base has a positioning arc-shaped groove for sliding of the positioning contact and a movable arc-shaped groove for sliding of the movable contact; the movable arc-shaped groove has two wedge-shaped blocks.

[0019] Further, the upper die positioning seat is driven by a pressing assembly; the bottom of the upper die positioning seat is fixed with a first upper magnet, and the top of the upper die insert is fixed with a second upper magnet matched with the first upper magnet;

[0020] The pressing assembly comprises a main supporting seat above the upper die positioning seat, the bottom of the main supporting seat is connected with the supporting base through third positioning shafts at both ends, the main supporting seat is hinged with a handle, the handle is hinged with a roller, the bottom of the roller is in contact with a lifting sliding shaft, the lifting sliding shaft is connected with the main supporting seat through a third spring, and the lower end of the lifting sliding shaft penetrates the main supporting seat and is fixedly connected with the upper die positioning seat;

[0021] The bottom of the upper die insert is fixed with an adsorption magnet.

[0022] Further, the upper die positioning seat is connected with the third positioning shaft through a sliding sleeve.

[0023] Further, the lower die base is provided with a guide shaft, and the upper die base is provided with a guide channel for the guide shaft to pass through.

[0024] The utility model discloses beneficial effects:

[0025] (1) by rotating the upper die base makes the first positioning shaft and the first positioning channel alignment or misalignment, can switch the two working states of the upper die assembly, by rotating the lower die base makes the second positioning shaft and the second positioning channel alignment or misalignment, can switch the two working states of the lower die assembly.

[0026] (2) rotating the upper die base makes the first positioning shaft and the first positioning channel misalignment, rotating the lower die base makes the second positioning shaft and the second positioning channel misalignment, this working state is used to badge face cover, colored paper and transparent film compression close. Rotating the upper die base makes the first positioning shaft and the first positioning channel alignment, rotating the lower die base makes the second positioning shaft and the second positioning channel alignment, this working state is used to face cover, colored paper and transparent film and bottom cover compression close.

[0027] The utility model only needs one upper die and one lower die to complete the badge production, can be compatible with different specifications and shapes badge production, and the equipment cost can be greatly reduced. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is the structure schematic diagram of the utility model.

[0029] Figure 2 It is the structure schematic diagram of the lower pressing assembly.

[0030] Figure 3 It is the structure schematic diagram of the upper die assembly.

[0031] Figure 4 It is the structure schematic diagram of the upper die embedding seat.

[0032] Figure 5 It is the structure schematic diagram of the upper die positioning seat.

[0033] Figure 6 It is the structure schematic diagram of the lower die assembly.

[0034] Figure 7 It is the structure schematic diagram of the lower die positioning seat.

[0035] Figure 8 It is the structure schematic diagram of the movable contact.

[0036] Figure 9 It is the structure schematic diagram of the lower die base.

[0037] Figure 10 is the structural schematic view of the lower mold nest.

[0038] Figure 11 is the structural schematic view of the lower mold base.

[0039] Figure 12 is the structural schematic view of the forming collar.

[0040] Figure 13 is the structural schematic view of the lower mold positioning seat. DETAILED DESCRIPTION

[0041] The utility model will be further described below in combination with the drawings.

[0042] As Figures 1-12 shown, the utility model provides a badge machine for making badge first embodiment, including support base 1, support base 1 is provided with lower mold assembly 3 through lower mold lifting support seat 2, the upper of lower mold assembly 3 is provided with upper mold assembly 4, and upper mold assembly 4 is set on a upper mold positioning seat 5;

[0043] Upper mold assembly 4 includes the upper mold base 41 set on the upper mold positioning seat 5, and the upper mold nest 42 is inlaid in the upper mold base 41;

[0044] Lower mold assembly 3 includes the lower mold base 31 set on the lower mold lifting support seat 2, and the lower mold nest 32 and the forming collar 7 are fixed and are inlaid in the lower mold base 31;

[0045] The upper mold positioning seat 5 has a plurality of first positioning shafts 51, and the upper mold base 41 has a first positioning channel 43 for the first positioning shaft 51 to pass through;

[0046] The lower mold lifting support seat 2 has a plurality of second positioning shafts 21, and the lower mold base 31 has a second positioning channel 33 for the second positioning shaft 21 to pass through;

[0047] By rotating the upper mold base 41 to make the first positioning shaft 51 and the first positioning channel 43 align or misalign, the two working states of the upper mold assembly 4 can be switched, and by rotating the lower mold base 31 to make the second positioning shaft 21 and the second positioning channel 33 align or misalign, the two working states of the lower mold assembly 3 can be switched.

[0048] Rotating the upper mold base 41 to make the first positioning shaft 51 and the first positioning channel 43 misalign, and rotating the lower mold base 31 to make the second positioning shaft 21 and the second positioning channel 33 misalign, this working state is used to press and adhere the face cover, the colored paper and the transparent film.

[0049] The first positioning shaft 51 is aligned with the first positioning channel 43 by rotating the upper mold base 41, and the second positioning shaft 21 is aligned with the second positioning channel 33 by rotating the lower mold base 31, which is used for pressing and adhering the face cover, the colored paper, the transparent film and the bottom cover.

[0050] The upper mold base 41 extends with a positioning protrusion 44 at the bottom, and the lower mold base 31 has a supporting groove 34 at the top which cooperates with the positioning protrusion 44; the supporting groove 34 is fixed with the forming sleeve ring 7;

[0051] The positioning protrusion 44 is provided with a first counterbore, and the bottom of the upper mold insert base 42 is provided with a first peripheral side 45 which cooperates with the first counterbore; the upper mold insert base 42 passes through the first counterbore and is provided with a first clamping plate 46 which is used for clamping on the upper mold base 41;

[0052] In the embodiment, the number of the first clamping plate 46 is two, and they are symmetrically arranged on the upper mold insert base 42, but it is not limited to this. When the upper mold insert base 42 moves up and down in the upper mold base 41, the first peripheral side 45 and the first clamping plate 46 can prevent the upper mold insert base 42 from falling off from the upper mold base 41; by bending the first clamping plate 46 inward, the upper mold insert base 42 can be made to fall off from the upper mold base 41, which is convenient for the installation, disassembly and replacement of the upper mold insert base 42.

[0053] The supporting groove 34 is provided with a second counterbore, and the top of the lower mold insert base 32 is provided with a second peripheral side 35 which cooperates with the second counterbore; the lower mold insert base 32 passes through the second counterbore and is provided with a second clamping plate 36 which is used for clamping on the lower mold base 31.

[0054] In the embodiment, the number of the second clamping plate 36 is two, and they are symmetrically arranged on the lower mold insert base 32, but it is not limited to this. When the lower mold insert base 32 moves up and down in the lower mold base 31, the second peripheral side 35 and the second clamping plate 36 can prevent the lower mold insert base 32 from falling off from the lower mold base 31; by bending the second clamping plate 36 inward, the lower mold insert base 32 can be made to fall off from the lower mold base 31, which is convenient for the installation, disassembly and replacement of the lower mold insert base 32.

[0055] The supporting base 1 is provided with a mounting cavity, and the mounting cavity is provided with a lower mold positioning base 67; the lower mold base 31 is arranged in the mounting cavity through the lower mold lifting supporting base 2; the bottom of the lower mold lifting supporting base 2 is connected with the lower mold positioning base 67 through a plurality of first springs 10; after the lower mold base 31 and the lower mold lifting supporting base 2 move downward, they can be reset upward.

[0056] The bottom of the lower mold nest 32 penetrates the lower mold lifting support base 2 and extends to connect to the lower mold positioning base 67, the lower magnet 11 is fixed on the lower mold positioning base 67, and the bottom of the lower mold nest 32 is fixed with the lower magnetic attraction sheet 37 matched with the lower magnet 11; the lower mold nest 32 can be adsorbed on the lower mold positioning base 67 through the lower magnet 11 and the lower magnetic attraction sheet 37, and since the lower mold nest 32 is only adsorbed on the lower mold positioning base 67, the rotation of the lower mold base 31 and the lower mold nest 32 is not affected.

[0057] A positioning contact 22 is fixed on the lower mold lifting support base 2; a movable contact 23 is arranged on the lower mold lifting support base 2 at a symmetrical position of the positioning contact 22, the lower end of the movable contact 23 penetrates the lower mold lifting support base 2 and is connected with a mounting plate 25 through a second spring 24, and the mounting plate 25 is fixed on the bottom of the lower mold lifting support base 2.

[0058] The bottom of the lower mold base 31 has a positioning arc-shaped groove 38 for sliding of the positioning contact 22 and a movable arc-shaped groove 39 for sliding of the movable contact 23; the movable arc-shaped groove 39 has two wedge-shaped blocks 310.

[0059] When the lower mold base 31 is rotated, the positioning contact 22 can slide in the positioning arc-shaped groove 38 to play a role of positioning and guiding;

[0060] When the movable contact 23 touches the proximal wedge-shaped block 310, it moves downward to press the second spring 24, when the movable contact 23 moves between the two wedge-shaped blocks 310, the movable contact 23 is driven to move upward by the elastic force of the second spring 24 and continues to slide in the movable arc-shaped groove 39, when the movable contact 23 touches the distal wedge-shaped block 310, it moves downward again, and after moving to the end of the movable arc-shaped groove 39, it is ejected; the movable contact 23 blocks the wedge-shaped blocks 310, so as to realize the positioning of the rotation position of the lower mold base 31 and prevent the lower mold base 31 from rotating during work.

[0061] The upper mold positioning base 5 is driven by the lower pressing assembly 6; the bottom of the upper mold positioning base 5 is fixed with the first upper magnet 52, and the top of the upper mold nest 42 is fixed with the second upper magnet 47 matched with the first upper magnet 52; the upper mold nest 42 can be adsorbed on the upper mold positioning base 5 through the first upper magnet 52 and the second upper magnet 47, and since the upper mold nest 42 is only adsorbed on the upper mold positioning base 5, the rotation of the upper mold base 41 and the upper mold nest 42 is not affected.

[0062] The lower pressing assembly 6 comprises a main body support base 61 above the upper die positioning seat 5, the bottom of the main body support base 61 is connected with the support base 1 through the third positioning shaft 62 at both ends, a handle 63 is hinged on the main body support base 61, a roller 64 is hinged on the handle 63, the bottom of the roller 64 is in contact with a lifting sliding shaft 65, the lifting sliding shaft 65 is connected with the main body support base 61 through the third spring 66, the lower end of the lifting sliding shaft 65 penetrates the main body support base 61 and is connected and fixed with the upper die positioning seat 5;

[0063] The handle 63 is pressed downward around the hinge point with the main body support base 61, so as to drive the roller 64 to move downward and rotate, so as to press the lifting sliding shaft 65 to move downward, so as to drive the upper die positioning seat 5 to move downward, and then drive the upper die embedding seat 42 and the upper die base 41 to move downward. When the lifting sliding shaft 65 moves downward, the third spring 66 is pressed, and when the pressing is finished, the lifting sliding shaft 65 moves upward due to the elastic force of the third spring 66 to reset.

[0064] The bottom of the upper die embedding seat 42 is fixed with the adsorbing magnet 48.

[0065] The first positioning shaft 51 is dislocated with the first positioning channel 43 by rotating the upper die base 41, the second positioning shaft 21 is dislocated with the second positioning channel 33 by rotating the lower die base 31, the badge face cover, the colored paper and the transparent film are sequentially loaded on the forming sleeve ring 7 fixed in the lower die base 31, when the face cover, the colored paper and the transparent film are pressed and adhered, the face cover, the colored paper and the transparent film are pushed into the first counterbore of the upper die base 41 by the downward movement of the lower die base 31.

[0066] The first positioning shaft 51 is aligned with the first positioning channel 43 by rotating the upper die base 41, the second positioning shaft 21 is aligned with the second positioning channel 33 by rotating the lower die base 31, the badge bottom cover is loaded on the lower die embedding seat 32 embedded in the lower die base 31, the face cover, the colored paper and the transparent film are pushed into the forming sleeve ring 7 fixed in the lower die base 31 by the downward movement of the upper die embedding seat 42 embedded in the upper die base 41, and the bottom cover is pushed out by the downward movement of the lower die base 31 and is pressed and adhered with the face cover, the colored paper and the transparent film to form a badge product, and then the badge product is adsorbed on the bottom of the upper die embedding seat 42 by the adsorbing magnet 48, so as to facilitate the taking out of the badge product.

[0067] The upper die positioning seat 5 is connected with the third positioning shaft 62 through the sliding sleeve 53, and the sliding sleeve 53 and the third positioning shaft 62 can limit and guide the upward and downward movement of the upper die positioning seat 5.

[0068] The working principle of the embodiment is as follows: the face cover is placed in the step 72 of the forming collar 7, the colored paper and the transparent film are placed in the top 71 of the forming collar 7 in sequence, the first positioning shaft 51 is dislocated with the first positioning channel 43 by rotating the upper mold base 41, the second positioning shaft 21 is dislocated with the second positioning channel 33 by rotating the lower mold base 31; the upper mold assembly 4 moves downwards, when the outer side root step 49 of the positioning convex part 44 contacts the top end surface 36 of the supporting groove 34, the upper mold assembly 4 continues to press downwards, the face cover placed in the forming collar 7 and the colored paper and the transparent film on the top continue to move downwards, so that the lower mold base 31 moves downwards; when the lower mold insert 32 contacts the face cover, the face cover is pushed out upwards, so that the colored paper and the transparent film are wrapped on the face cover and are folded into the first counterbore of the upper mold base 41; the upper mold assembly 4 moves upwards to reset.

[0069] The bottom cover is placed in the lower mold insert 32, the first positioning shaft 51 is aligned with the first positioning channel 43 by rotating the upper mold base 41, the second positioning shaft 21 is aligned with the second positioning channel 33 by rotating the lower mold base 31; the upper mold assembly 4 moves downwards, when the outer side root step 49 of the positioning convex part 44 contacts the top end surface 36 of the supporting groove 34, the upper mold insert 42 continues to move downwards; when the bottom face cover of the upper mold insert 42 is pushed out by the upper mold insert 42 and contacts the step 72 of the forming collar 7, the upper mold insert 42 continues to press downwards, the face cover also continues to press downwards, so that the lower mold base 31 moves downwards, so that the face cover and the wrapped colored paper and transparent film are pressed and combined with the bottom cover, and the badge is completed.

[0070] On the basis of the first embodiment, the utility model provides a second embodiment of badge machine for making badge, the lower mold base 31 is provided with a guide shaft 8, the upper mold base 41 has the guide channel 9 for the guide shaft 8 to pass through.

[0071] So that when rotating the lower mold base 31, the upper mold base 41 can be rotated simultaneously; when the second positioning shaft 21 is aligned or dislocated with the second positioning channel 33 by rotating the lower mold base 31, the upper mold base 41 can be rotated simultaneously to align or dislocate the first positioning shaft 51 with the first positioning channel 43, and the working state of the upper mold assembly 4 and the lower mold assembly 3 can be switched simultaneously.

[0072] The above only describes the preferred embodiment of the utility model and cannot be understood as limiting the application, and any change and modification made within the scope of the utility model application patent shall be included in the scope of the utility model.

Claims

1. A badge machine for making badges, characterized by, The support base is provided with a lower mold assembly through a lower mold lifting support base, and an upper mold assembly is arranged above the lower mold assembly and arranged on an upper mold positioning seat; The upper mold assembly comprises an upper mold base arranged on the upper mold positioning seat, and the upper mold base is embedded with an upper mold embedding seat; The lower mold assembly comprises a lower mold base arranged on the lower mold lifting support base, and the lower mold base is embedded with a lower mold embedding seat and fixed with a forming sleeve ring; The upper mold positioning seat is provided with a plurality of first positioning shafts, and the upper mold base is provided with first positioning channels for the first positioning shafts to pass through; The lower mold lifting support base is provided with a plurality of second positioning shafts, and the lower mold base is provided with second positioning channels for the second positioning shafts to pass through; By rotating the upper mold base to align or misalign the first positioning shafts with the first positioning channels, the two working states of the upper mold assembly can be switched; by rotating the lower mold base to align or misalign the second positioning shafts with the second positioning channels, the two working states of the lower mold assembly can be switched.

2. The badge machine for making badges according to claim 1, wherein, The bottom of the upper mold base extends a positioning protrusion, and the top of the lower mold base has a support groove matched with the positioning protrusion; the support groove is fixed with the forming sleeve ring; The positioning protrusion is provided with a first counterbore, the bottom of the upper mold embedding seat is provided with a first circumferential side matched with the first counterbore, the upper mold embedding seat passes through the first counterbore and is provided with a first clamping plate for clamping on the upper mold base; The support groove is provided with a second counterbore, the top of the lower mold embedding seat is provided with a second circumferential side matched with the second counterbore, and the lower mold embedding seat passes through the second counterbore and is provided with a second clamping plate for clamping on the lower mold base.

3. The badge machine for making badges according to claim 1, wherein The support base is provided with a mounting cavity, the mounting cavity is provided with a lower mold positioning seat, and the lower mold base is arranged in the mounting cavity through the lower mold lifting support base; the bottom of the lower mold lifting support base is connected with the lower mold positioning seat through a plurality of first springs; The bottom of the lower mold embedding seat penetrates the lower mold lifting support base and extends to be connected to the lower mold positioning seat, the lower mold positioning seat is fixed with a lower magnet, and the bottom of the lower mold embedding seat is fixed with a lower magnetic attraction sheet matched with the lower magnet; The lower mold lifting support base is fixed with a positioning contact, and the lower mold lifting support base is provided with a movable contact at a symmetrical position of the positioning contact, the lower end of the movable contact penetrates the lower mold lifting support base and is connected with a mounting plate through a second spring, and the mounting plate is fixed on the bottom of the lower mold lifting support base; The bottom of the lower mold base is provided with a positioning arc-shaped groove for the positioning contact to slide and a movable arc-shaped groove for the movable contact to slide; the movable arc-shaped groove is provided with two wedge-shaped blocks.

4. The badge machine for making badges according to claim 1, wherein The upper mold positioning seat is driven by a pressing assembly, the bottom of the upper mold positioning seat is fixed with a first upper magnet, and the top of the upper mold embedding seat is fixed with a second upper magnet matched with the first upper magnet; The lower pressing assembly comprises a main body support base above the upper die positioning seat, the bottom of the main body support base is connected with the support base through the third positioning shaft at both ends, a handle is hinged on the main body support base, a roller is hinged on the handle, the bottom of the roller is in contact with a lifting sliding shaft, the lifting sliding shaft is connected with the main body support base through the third spring, the lower end of the lifting sliding shaft penetrates the main body support base and is fixedly connected with the upper die positioning seat. The bottom of the upper die embedding seat is fixed with an adsorbing magnet.

5. A badge machine for making badges according to claim 4, wherein, The upper die positioning seat is connected with the third positioning shaft through a sliding sleeve.

6. The badge machine for making badges according to claim 1, wherein, A guide shaft is arranged on the lower die base, and the upper die base has a guide channel for the guide shaft to pass through.

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