Multi-station battery replacing station

By designing a multi-station battery swapping station, simultaneous charging of multiple batteries was achieved, solving the problem of low efficiency in the existing single-charge method and improving the working efficiency and safety of electric forklifts.

CN224103896UActive Publication Date: 2026-04-10HANGZHOU DUNENG NEW ENERGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU DUNENG NEW ENERGY CO LTD
Filing Date
2025-06-05
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing battery swapping stations mostly use a single charging method, which has low charging and swapping efficiency and cannot meet the working efficiency requirements of electric forklifts.

Method used

Design a multi-station battery swapping station, comprising a main body, a charging box, a charging control unit, and a charging unit, capable of charging multiple batteries simultaneously. The charging unit and control unit are set independently to improve heat dissipation efficiency, and are equipped with status indicator lights and a heating unit to optimize the charging process.

Benefits of technology

It enables simultaneous charging of multiple batteries, improves battery swapping efficiency, meets the usage requirements of electric forklifts, and enhances heat dissipation efficiency and safety through independent settings.

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Abstract

The utility model relates to the technical field of forklift charging, in particular to a multi-station battery replacing station. The multi-station battery swap station comprises a main body, a charging box, a charging control unit and a charging unit. The main body is provided with a charging table and an accommodating cavity; the charging table board is provided with a plurality of charging stations, and each charging station is provided with a charging connector; the charging control unit is mounted in the accommodating cavity; the charging box is connected to one side of the main body and protrudes out of the charging table top, and the charging unit is installed in the charging box; wherein the charging unit and the plurality of charging connectors are electrically connected with the charging control unit. The multi-station battery replacing station can synchronously charge a plurality of batteries, so that the battery replacing efficiency of the batteries can be improved, and the use requirements of the electric forklift can be met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a forklift charging technical field, specifically, a multi-station battery swap station. BACKGROUND

[0002] At present, in order to improve the working efficiency of the forklift, the battery swap mode can be used, but the existing battery swap is mostly single charging mode, and the battery swap efficiency is low, thereby cannot meet the working efficiency demand of the forklift. INVENTION CONTENTS

[0003] The utility model discloses a multi-station battery swap station, which can simultaneously charge multiple batteries, thereby improving the battery swap efficiency and meeting the use demand of the electric forklift.

[0004] The embodiment of the utility model can be realized as follows:

[0005] The utility model provides a multi-station battery swap station, and the multi-station battery swap station comprises a main body, a charging box, a charging control unit and a charging unit.

[0006] The main body is provided with a charging table top and a containing cavity; the charging table top is provided with multiple charging stations, each charging station is provided with a charging connector; and the charging control unit is installed in the containing cavity.

[0007] The charging box is connected to one side of the main body and protrudes from the charging table top, and the charging unit is installed in the charging box.

[0008] The charging unit and the multiple charging connectors are electrically connected with the charging control unit.

[0009] In an optional embodiment, the top of the charging box is provided with multiple state indicator lights, and each state indicator light is used to correspondingly display the working state of one charging station.

[0010] In an optional embodiment, the multiple charging stations are sequentially arranged along the length direction of the charging box.

[0011] In an optional embodiment, along the length direction of the charging box, the two sides of the charging table top are provided with protection baffle plates protruding from the charging table top.

[0012] In an optional embodiment, each charging station is provided with multiple positioning members, the multiple positioning members are arranged at intervals along the contour of the charging station, and the positioning members are used to cooperate with the positioning holes of the batteries in the charging station.

[0013] In an optional embodiment, the side, away from the main body, of the charging box is provided with a heat dissipation mesh plate.

[0014] In an optional embodiment, along the length direction of the multiple charging boxes, the two sides of the charging box are provided with heat dissipation holes.

[0015] In an optional embodiment, a heating unit is arranged in the accommodating cavity, and the heating unit is used to heat at least one or more charging stations in the charging table.

[0016] In an optional embodiment, the charging unit comprises a plurality of charging machines, and each charging connector corresponds to a charging machine.

[0017] The charging box is provided with a mounting rack, and the plurality of charging machines are connected to the mounting rack.

[0018] In an optional embodiment, the mounting rack comprises two mounting beams arranged in parallel and spaced apart, and the mounting beams extend along the length direction of the charging box.

[0019] The mounting beam is provided with a plurality of mounting holes spaced apart along the extension direction of the mounting beam, and the mounting holes are used to mount the fixing member of the charging unit.

[0020] The beneficial effects of the multi-station battery swap station provided by the embodiments of the present application include:

[0021] The multi-station battery swap station comprises a main body, a charging box, a charging control unit and a charging unit; the main body is provided with a charging table and an accommodating cavity; the charging table is provided with a plurality of charging stations, and each charging station is provided with a charging connector; the charging control unit is installed in the accommodating cavity; the charging box is connected to one side of the main body and protrudes from the charging table, and the charging unit is installed in the charging box; wherein the charging unit and the plurality of charging connectors are electrically connected with the charging control unit. The multi-station battery swap station can simultaneously charge a plurality of batteries, thereby improving the battery swap efficiency, and further meeting the use requirements of the electric forklift. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0023] Figure 1 The structure schematic diagram of the multi-station battery swap station from the first perspective of the present embodiment is provided.

[0024] Figure 2 The structure schematic diagram of the multi-station battery swap station from the second perspective of the present embodiment is provided.

[0025] Figure 3 The installation schematic diagram of the multi-station battery swap station and the battery from the first perspective of the present embodiment is provided.

[0026] Figure 4 The installation schematic diagram of the multi-station battery swap station and the battery from a third perspective is provided for the embodiment;

[0027] Figure 5 The structural schematic diagram of the charging table and the charging connector is provided for the embodiment;

[0028] Figure 6 The structural schematic diagram of the accommodating cavity and the charging control unit is provided for the embodiment.

[0029] Icon: 100-multi-station battery swap station; 200-battery; 110-main body; 120-charging box; 130-charging control unit; 140-charging unit; 111-charging table; 112-accommodating cavity; 113-charging connector; 150-status indicator light; 114-protection baffle; 115-positioning piece; 141-charging machine; 160-mounting frame; 161-mounting beam; 162-mounting hole. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0032] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] In the description of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.

[0034] In addition, if the terms "first", "second" and the like are used herein, they are merely used to distinguish one entity from another, and do not imply or suggest relative importance.

[0035] It should be noted that the features in the embodiments of the present application can be combined with each other without conflict.

[0036] At present, in order to improve the working efficiency of the forklift, the battery replacement mode can be used, but the existing battery replacement station is mostly single charging mode, and the charging and replacing efficiency is low, so it cannot meet the working efficiency requirement of the forklift.

[0037] Based on the above reasons, please refer to Figures 1-6 The embodiment provides a multi-station battery replacement station 100, which is used for simultaneously charging a plurality of batteries 200 of electric forklifts, so that the batteries can be quickly replaced to meet the energy supply efficiency of the electric forklifts, and the working efficiency of the electric forklifts is improved. Specifically, the multi-station battery replacement station 100 comprises a main body 110, a charging box 120, a charging control unit 130 and a charging unit 140;

[0038] The main body 110 is provided with a charging table 111 and a containing cavity 112; the charging table 111 is provided with a plurality of charging stations, and each charging station is provided with a charging connector 113; the charging control unit 130 is installed in the containing cavity 112;

[0039] The charging box 120 is connected to one side of the main body 110 and protrudes from the charging table 111, and the charging unit 140 is installed in the charging box 120;

[0040] The charging unit 140 and the plurality of charging connectors 113 are electrically connected with the charging control unit 130.

[0041] Please refer to Figures 1-6 The working principle of the multi-station battery replacement station 100 is:

[0042] The multi-station battery replacement station 100 comprises a main body 110, a charging box 120, a charging control unit 130 and a charging unit 140; the main body 110 is provided with a charging table 111 and a containing cavity 112; the charging table 111 is provided with a plurality of charging stations, and each charging station is provided with a charging connector 113; thus, when charging a plurality of batteries 200, the batteries 200 are put into the charging stations one by one and are connected with the charging connectors 113 on the charging stations; it should be noted that the embodiment is described by taking a three-charging station arrangement mode with a charging power of 3kw as an example;

[0043] And the charging control unit 130 is installed in the accommodating cavity 112; the charging box 120 is connected to one side of the main body 110 and protrudes from the charging table 111, and the charging unit 140 is installed in the charging box 120; wherein the charging unit 140 and the plurality of charging connectors 113 are electrically connected with the charging control unit 130; therefore, through such a setting mode, the charging control unit 130 can be electrically connected with each charging connector 113 and the charging unit 140, so as to charge the battery 200 in the connected state on each charging station according to the demand; here, it should be noted that the charging control unit 130 adopts the charging control structure in the prior art, and its purpose is to control the charging unit 140 in combination with the state of the battery 200, so as to improve the energy supplement efficiency and safety;

[0044] And by adopting the above structure setting mode, the charging unit 140 and the charging control unit 130 are respectively arranged in the charging box 120 and the accommodating cavity 112, and then they are relatively installed in different spaces, so as to avoid the heat generated by the charging unit 140 during the charging process from being transferred to the charging control unit 130 or the charging table 111, and at the same time, since the charging unit 140 is independently arranged in the charging box 120, it is convenient to dissipate heat, so as to improve the heat dissipation efficiency and avoid the heat generated by the operation of the charging unit 140 from affecting the charging controller or the battery 200 on the charging table 111;

[0045] In summary, the multi-station battery swap station 100 can simultaneously charge multiple batteries 200, thereby improving the battery swap efficiency of the battery 200, and further meeting the use demand of the electric forklift, and its overall structure is simple, and by independently arranging the charging unit 140 and the charging control unit 130, the heat dissipation efficiency can be improved, and the energy supplement efficiency and safety can be improved.

[0046] Further, please refer to Figures 1-6 In order to facilitate the staff to know the energy supplement state of the battery 200 on each charging station in time, therefore, a plurality of state indication lamps 150 are arranged on the top of the charging box 120, and the plurality of state indication lamps 150 are electrically connected with the charging control unit 130, so that each state indication lamp 150 is used to display the working state of one charging station, and since its installation position is relatively located on the top of the charging box 120, it is convenient for the staff to observe.

[0047] When a plurality of charging stations are arranged, the embodiment adopts the mode that the plurality of charging stations are arranged along the length direction of the charging box 120, so as to optimize the layout and increase the space utilization rate of the charging table 111 and reduce the overall structure volume.

[0048] And on the basis of the above arrangement of multiple charging stations, in order to protect the battery 200 on the charging table 111, therefore, along the length direction of the charging box 120, both sides of the charging table 111 are provided with a protection baffle 114 protruding from the charging table 111.

[0049] In order to improve the positioning efficiency and charging stability when the battery 200 to be charged is docked to the charging station, therefore, each charging station is provided with multiple positioning members 115, which are arranged along the profile of the charging station at intervals, and the positioning members 115 are used to cooperate with the positioning holes of the battery 200 located in the charging station.

[0050] In the charging process, the charging unit 140 will generate heat, therefore, in order to improve the charging efficiency of the charging unit 140 in the charging box 120, therefore, the side of the charging box 120 away from the main body 110 is configured with a heat dissipation mesh plate. And along the length direction of the multiple charging boxes 120, both sides of the charging box 120 are provided with heat dissipation holes.

[0051] Further, please refer to Figures 1-6 In order to improve the charging efficiency of the battery 200, especially in low temperature environment, therefore, the accommodation cavity 112 is configured with a heating unit, which is used to heat at least one or more charging stations in the charging table 111, in this way, to assist the battery 200 to reach a suitable charging temperature, to improve the energy supplement efficiency of the battery 200.

[0052] From the foregoing, it can be seen that the embodiment adopts three charging stations, and the charging power of 3kw is taken as an example for illustration, and the charging efficiency can be improved by adjusting or replacing the charging unit 140 with different power, thereby improving the use range and reducing the use cost. At the same time, in order to facilitate maintenance, therefore, the charging unit 140 includes multiple charging machines 141, each charging connector 113 corresponds to a charging machine 141; the charging box 120 is configured with a mounting rack 160, and the multiple charging machines 141 are connected to the mounting rack 160. In this way, by means of detachably connecting the charging machine 141 to the mounting rack 160, it is convenient to maintain the charging machine 141, and it is also convenient to replace different charging machines 141 according to the needs, so as to meet more use requirements.

[0053] When the mounting rack 160 is configured, the mounting rack 160 comprises two parallel and spaced mounting beams 161, and the mounting beams 161 extend along the length direction of the charging box 120; the mounting beams 161 are provided with a plurality of mounting holes 162 which are spaced along the extending direction of the mounting beams 161 and are used for mounting the fixing members of the charging units 140. Thus, when the charging machines 141 are configured, due to the mounting beams 161 of the mounting rack 160 being provided with the plurality of mounting holes 162, the configuration mode of the plurality of mounting holes 162 can adapt to the mounting requirements of the charging machines 141 of different specifications and models, so that the use range thereof can be expanded.

[0054] It should be noted that, in the case that the charging machines 141 are replaced by different models, if the charging control unit 130 in the accommodating cavity 112 is not adapted and the charging connector 113 is not adapted, the charging control unit 130 and the charging connector 113 need to be replaced synchronously.

[0055] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, and all the changes or replacements should be covered within the protection scope of the present application.

Claims

1. A multi-station battery swap station, characterized in that: the multi-station battery swap station comprises a main body, a charging box, a charging control unit and a charging unit; the main body is configured with a charging table and a receiving cavity; the charging table is configured with a plurality of charging stations, each of which is configured with a charging connector; the charging control unit is installed in the receiving cavity; the charging box is connected to one side of the main body and protrudes from the charging table, and the charging unit is installed in the charging box; wherein the charging unit and the plurality of charging connectors are electrically connected to the charging control unit.

2. The multi-station battery swap station according to claim 1, characterized in that: the top of the charging box is configured with a plurality of status indicator lights, each of which is used to display the working status of one of the charging stations.

3. The multi-station battery swap station according to claim 1, characterized in that: a plurality of the charging stations are arranged in sequence along the length direction of the charging box.

4. The multi-station battery swap station according to claim 1, characterized in that: along the length direction of the charging box, both sides of the charging table are provided with protective baffles protruding from the charging table.

5. The multi-station battery swap station according to claim 1, characterized in that: each of the charging stations is provided with a plurality of positioning members, a plurality of the positioning members are arranged at intervals along the contour of the charging station, and the positioning members are used to cooperate with the positioning holes of the battery located in the charging station.

6. The multi-station battery swap station according to claim 1, characterized in that: the side of the charging box away from the main body is configured with a heat dissipation mesh plate.

7. The multi-station battery swap station according to claim 6, characterized in that: along the length direction of the plurality of charging boxes, both sides of the charging box are provided with heat dissipation holes.

8. The multi-station battery swap station according to claim 1, characterized in that: a heating unit is arranged in the receiving cavity, and the heating unit is used to heat at least one or more of the charging stations in the charging table.

9. The multi-station battery swap station according to claim 1, characterized in that: the charging unit comprises a plurality of charging machines, and each of the charging connectors corresponds to one of the charging machines; the charging box is configured with a mounting rack, and a plurality of the charging machines are connected to the mounting rack.

10. The multi-station battery swap station according to claim 9, characterized in that: the mounting rack comprises two mounting beams arranged in parallel and at intervals, and the mounting beams extend along the length direction of the charging box; a plurality of mounting holes are arranged at intervals along the extension direction of the mounting beams, and the mounting holes are used to install fixing members of the charging unit.