Built-in battery mounting structure of electric bicycle
By using a staggered design for the lower tube bend and a fixing screw to secure the battery, the inconvenience and complexity of traditional electric bicycle battery installation structures are solved. This allows for easy battery removal, concealed wiring, and controller heat dissipation, improving the convenience and aesthetics of electric bicycles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN ZNH SPORTS PROD CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-04-10
AI Technical Summary
Traditional electric bicycle battery installation structures are inconvenient to operate when space is limited, exposed structures have poor waterproof and anti-theft performance, concealed structures are complex and inconvenient to maintain, spring locks are expensive and inconvenient to use, exposed brake and control cables are unsightly and easily damaged, and controllers have difficulty dissipating heat.
The design features a staggered lower tube bend, allowing discharge from both the top and bottom of the battery. It is secured with screws, and the brake and control wires run through the lower tube cavity and exit through the wire hole. The controller is located inside the bottom cover, and ventilation holes provide ventilation and heat dissipation. This design simplifies the structure and improves aesthetics and convenience.
It enables convenient battery removal and maintenance, reduces costs, keeps wiring neat and tidy, and improves the heat dissipation of the controller, thus enhancing the user experience and aesthetics of electric bicycles.
Smart Images

Figure CN224104218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of traffic tool accessories, especially to a battery mounting structure mainly used for electric bicycle. BACKGROUND
[0002] The battery of the conventional electric bicycle adopts the mounting structure of taking from above, which leads to the inconvenience of battery mounting and dismounting in the case of insufficient space above, such as being blocked by a crossbar. The battery of the side-drawing type is generally installed in an exposed manner, which has poor waterproof and theftproof performance. The battery mounted in the concealed manner is invisible from outside and has good waterproof and theftproof performance, but the lower tube and the five-way pipe of the frame must be staggered to draw out the battery due to the need to set a lower-drawing space for the battery, and a section of the bottom frame is generally welded at the bottom end of the lower tube to set the five-way pipe, which has a complex structure and a complicated process and affects the appearance of the whole vehicle. Moreover, the battery is above and the controller is below, and the controller must be dismounted before the battery is drawn out during battery maintenance, which causes inconvenience to maintenance and repair. Therefore, the applicant proposes a Chinese utility model patent application with the title of "Concealed Lower-drawing Battery Mounting Structure", which bends the lower end of the lower tube into a curved section to form a five-way pipe, so that the lower end of the lower tube is staggered with the main body of the lower tube to facilitate the mounting and taking of the battery, the manufacturing process is simpler, and the appearance is more beautiful. Meanwhile, the controller is arranged inside the bottom cover, and the controller will be away from the battery after the bottom cover is opened, so that the battery can be directly taken out without dismounting the controller, and the maintenance and repair operation is more convenient. However, this scheme still has some problems, such as the use of elastic lock (lock core) to fix the battery, which not only has high cost but also needs to be equipped with a key, and only the key can be used to open it, which is troublesome to use. In addition, the brake wire and the control wire are routed from the outside of the lower tube, which is not only not beautiful but also not safe and easy to damage. In addition, the heat generated by the controller in the bottom cover is not easy to dissipate. UTILITY MODEL CONTENTS
[0003] The utility model provides a concealed battery mounting structure of electric bicycle with more reasonable structure design, lower cost, more convenient use, and more beautiful and neat appearance.
[0004] To solve the above technical problems, the utility model discloses the following technical scheme: A kind of built-in battery mounting structure of electric bicycle, including lower tube and controller, battery is installed in the cavity of lower tube, the lower part of lower tube is relative to the cavity of lower tube and forms open curved portion that rises, curved portion and the cavity opening of lower tube are mutually staggered position, the five-way pipe of frame is set on the curved portion;Rotatable bottom cover is connected at the end bottom of curved portion, controller is installed in the inside of bottom cover, bottom cover is closed and is locked and fixed with lower tube after with the bottom end of battery covered, its characterized in that: the upper and lower ends of lower tube are open structure, the upper and lower ends of battery are provided with discharge interface to form the structure that the upper and lower ends can discharge;Wire hole is provided on five-way pipe, wire hole is communicated with the cavity of lower tube, brake cable and control line are wired from the cavity of lower tube and are threaded from wire hole;Battery is locked and fixed in the cavity of lower tube by fixed screw.
[0005] Further, air hole is also provided on five-way pipe, and the space where controller is located is communicated with the outside through air hole after bottom cover is closed.
[0006] As preferred, wire hole is provided with two, one is used for threading brake cable, and one is used for threading control line, and two wire holes are all arranged at the head position of five-way pipe.
[0007] Further, fixed lug is arranged on the free end of bottom cover, and bottom cover screw is locked and fixed with lower tube by passing through fixed lug after bottom cover is closed.
[0008] Further, charging seat is arranged on the side of curved portion of lower tube, and charging seat is connected with controller.
[0009] As preferred, battery is locked and fixed with lower tube by one fixed screw at the position close to the upper and lower ends.
[0010] As preferred, two fixed screws are all screwed into lower tube bottom surface and locked and fixed with battery.
[0011] As preferred, air hole is arranged at the head position of five-way pipe.
[0012] The utility model discloses the discharge interface is arranged on the upper and lower ends of battery, realizes that the upper and lower ends can discharge, so that the power cord can be shorter by adapting the position of controller to power outlet direction, avoid that power cord is too much in wire slot;By using screw to replace elastic lock to fix battery, not only can save the cost, and need not to configure key, use more convenient;By setting wire hole, wire is threaded from lower tube cavity and then threaded from wire hole, and cable can not be basically seen in whole vehicle, and it is more neat and beautiful. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram of the utility model;
[0014] Figure 2 It is another angle of the overall structure schematic view of the utility model;
[0015] Figure 3 It is another angle of the overall structure schematic view of the utility model;
[0016] Figure 4 It is another angle of the overall structure schematic view of the utility model.
[0017] In the figure, 1 is a lower pipe, 2 is a battery, 21 is a discharge interface, 3 is a bottom cover, 4 is a controller, 5 is a five-way pipe, 51 is a threading hole, 52 is a vent hole, 6 is a charging base, 7 is a bottom cover screw, 8 is a fixing screw. DETAILED DESCRIPTION
[0018] In this embodiment, referring to Figures 1-4 , the built-in battery mounting structure of the electric bicycle comprises a lower pipe 1 and a controller 4, the battery 2 is installed in the cavity of the lower pipe 1, the lower part of the lower pipe 1 is formed with a curved part that is open and raised relative to the cavity of the lower pipe 1, and the curved part and the cavity opening of the lower pipe 1 are staggered relative to each other, so that the battery 2 can be easily pulled out from the lower end opening, and the five-way pipe 5 of the frame is arranged on the curved part; a rotatable bottom cover 3 is connected to the end of the curved part, the controller 4 is installed in the inside of the bottom cover 3, and the bottom cover 3 covers the bottom end of the battery 2 after being closed and locked and fixed with the lower pipe 1; both ends of the lower pipe 1 are open structures (the upper end opening is covered by the cross pipe or the faucet of the frame), and both ends of the battery 2 are provided with discharge interfaces 21 to form a structure that can discharge at both ends; a threading hole 51 is arranged on the five-way pipe 5, the threading hole 51 is in communication with the cavity of the lower pipe 1, and the brake wire and the control wire are routed from the cavity of the lower pipe 1 and pass out from the threading hole 51; the battery 2 is locked and fixed in the cavity of the lower pipe 1 by the fixing screw 8.
[0019] A vent hole 52 is further arranged on the five-way pipe 5, the space where the controller 4 is located is in communication with the outside through the vent hole 52 after the bottom cover 3 is closed, and the vent hole 52 is arranged at the head position of the five-way pipe 5 to play a role of ventilation and heat dissipation.
[0020] The threading hole 51 is provided with two, one is used for passing out the brake wire, and the other is used for passing out the control wire, and the two threading holes 51 are arranged at the head position of the five-way pipe 5.
[0021] A fixed lug is arranged on the free end of the bottom cover 3, and the bottom cover 3 is locked and fixed with the lower pipe 1 by the bottom cover screw 7 passing through the fixed lug after being closed.
[0022] A charging base 5 is arranged on the curved part side of the lower pipe 1, and the charging base 5 is connected with the controller 4.
[0023] The battery 2 is locked and fixed with the lower tube 1 by a fixing screw 8 near the upper and lower ends.
[0024] The two fixing screws 8 are screwed into the bottom surface of the lower tube 1 and locked and fixed with the battery 2, so that the battery 2 is not easily contacted with water.
[0025] The utility model has been described in detail above, and the above description is only a preferred embodiment of the utility model, which cannot limit the utility model implementation range, that is, all equivalent changes and modifications made according to the application range should still belong to the utility model coverage.
Claims
1. A concealed battery mounting structure for an electric bicycle, comprising a lower tube and a controller, wherein the battery is installed in the cavity of the lower tube, the lower part of the lower tube forms an open, curved portion relative to the cavity of the lower tube, the curved portion being offset from the opening of the cavity of the lower tube, and the bottom bracket of the frame is disposed on the curved portion; a rotatable bottom cover is connected to the bottom end of the curved portion, the controller is installed inside the bottom cover, and the bottom cover, when closed and locked to the lower tube, covers the bottom end of the battery, characterized in that: The upper and lower ends of the lower pipe are open structures, and the upper and lower ends of the battery are provided with discharge interfaces to form a structure that can be discharged at the upper and lower ends; a threading hole is arranged on the five-way pipe, the threading hole is in communication with the cavity of the lower pipe, the brake wire and the control wire are routed from the cavity of the lower pipe and pass out from the threading hole; the battery is locked and fixed in the cavity of the lower pipe by a fixing screw.
2. The recessed battery mounting structure for an electric bicycle according to claim 1, characterized by: An air hole is further arranged on the five-way pipe, and the space where the controller is located is in communication with the outside through the air hole after the bottom cover is closed.
3. The recessed battery mounting structure for an electric bicycle according to claim 1, characterized by: The threading hole is provided with two, one for passing out the brake wire and one for passing out the control wire, and the two threading holes are arranged at the head position of the five-way pipe.
4. The recessed battery mounting structure for an electric bicycle according to claim 1, characterized by: A fixed lug is arranged on the free end of the bottom cover, and the bottom cover is locked and fixed with the lower pipe by the bottom cover screw passing through the fixed lug after the bottom cover is closed.
5. The recessed battery mounting structure for an electric bicycle according to claim 1, characterized by: A charging seat is arranged on the side of the curved part of the lower pipe, and the charging seat is connected with the controller.
6. The recessed battery mounting structure for an electric bicycle according to claim 1, characterized by: The positions close to the upper and lower ends of the battery are locked and fixed with the lower pipe by a fixing screw.
7. The recessed battery mounting structure for an electric bicycle according to claim 6, characterized by: The two fixing screws are screwed into the bottom surface of the lower pipe and locked and fixed with the battery.
8. The recessed battery mounting structure for an electric bicycle according to claim 2, characterized by: The air hole is arranged at the head position of the five-way pipe.