Multifunctional full-automatic vibrating disk riveting machine

Abstract

The utility model relates to the technical field of riveting equipment, and discloses a multifunctional full-automatic vibrating disk riveting machine which comprises a bottom plate, a vibrating disk assembly, a feeding assembly, a positioning assembly and a riveting assembly. According to the multifunctional full-automatic vibrating disc riveting machine, rivets can be orderly arranged and orderly discharged through the arranged vibrating disc assembly, more accurate and stable feeding work can be achieved through the arranged feeding assembly, and the multifunctional full-automatic vibrating disc riveting machine can be used for accurately conveying the rivets into the positioning assembly; then the riveting assembly is used for conducting riveting operation on the rivets, the rivets conveyed through the vibration disc assembly can enter a guide rail along a T-shaped feeding channel and through a T-shaped discharging opening, at the moment, the rivets are located on the inner wall of a preset groove, and then a feeding air cylinder is started to enable a pushing plate to push the rivets into a positioning groove; and the positioning sensor can detect whether the rivet is positioned in the positioning groove or not, so that the feeding and positioning precision of the device can be improved, and the stability of the riveting quality is ensured.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of riveting equipment, in particular to a multifunctional full-automatic vibrating disc riveter. BACKGROUND

[0002] In the field of industrial manufacturing, riveting technology is a widely used connection method, especially in the automobile, electronic equipment, aerospace and other industries, the quality and efficiency of riveting directly affect the performance and cost of products. With the development of industrial automation, traditional manual riveting is gradually replaced by automatic riveting equipment.

[0003] The existing automatic riveting equipment mainly realizes automatic feeding of rivets through a vibrating disc, and completes riveting through a mechanical arm or a pneumatic device. However, the existing automatic riveting equipment has the problem of insufficient feeding positioning accuracy, which leads to unstable riveting quality. In order to solve the above problem, a multifunctional full-automatic vibrating disc riveter is provided. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the application provides a multifunctional full-automatic vibrating disc riveter, which improves the feeding positioning accuracy and optimizes the riveting quality through optimized structure and design.

[0005] To achieve the above purpose, the application provides the following technical scheme: a multifunctional full-automatic vibrating disc riveter, comprising a bottom plate, a vibrating disc assembly, a feeding assembly, a positioning assembly and a riveting assembly, the feeding assembly comprises a first base and a second base fixedly connected to the upper surface of the bottom plate, and a T-shaped feeding channel fixedly connected to the upper surface of the first base, the upper surface of the second base is fixedly connected with a guide rail and a feeding cylinder, one side of the guide rail is provided with a T-shaped discharge port, the output end of the feeding cylinder is fixedly connected with a push plate, the outer surface of the push plate is slidably connected with the inner wall of the guide rail, one end of the push plate is provided with a preset groove, the positioning assembly comprises a positioning seat fixedly connected to one end of the second base and a positioning groove provided on the upper surface of the positioning seat, and the inner bottom wall of the positioning groove is inlaid with a positioning sensor.

[0006] Through the vibrating disc assembly, the rivets can be arranged and discharged in order, the feeding assembly can realize more accurate and stable feeding work, the rivets can be accurately conveyed to the positioning assembly, and then the riveting assembly can be used for riveting operation, the rivets conveyed by the vibrating disc assembly can enter the guide rail along the T-shaped feeding channel and through the T-shaped discharge port, at this time, the rivets are located in the inner wall of the preset groove, then the feeding cylinder is started to push the rivets into the positioning groove, and the positioning sensor can detect whether the rivets are positioned in the positioning groove, so that the feeding and positioning accuracy of the device can be improved, and the stability of the riveting quality can be ensured.

[0007] Further, the vibration disc assembly comprises a vibration disc body fixedly connected to the upper surface of the bottom plate, a vibration controller is installed at the bottom of the vibration disc body, and a discharge channel is communicated with the output end of the vibration disc body, and the output end of the discharge channel corresponds to the input end of the T-shaped feeding channel.

[0008] Through the above scheme, the vibration disc assembly arranged can make the rivets arranged in order and discharged in order.

[0009] Further, the output end of the T-shaped feeding channel is embedded in the inner wall of the guide rail, and the output end of the T-shaped feeding channel corresponds to the position of the T-shaped discharge port.

[0010] Through the above scheme, the relationship between the T-shaped feeding channel, the guide rail and the T-shaped discharge port is defined, and the rivets conveyed through the T-shaped feeding channel can be conveyed into the guide rail through the T-shaped discharge port, facilitating more accurate positioning of the rivets.

[0011] Further, one end of the guide rail is fixedly connected to a limiting block, and the limiting block is matched with the position of the pushing plate.

[0012] Through the above scheme, the limiting block can limit the track of the pushing plate, so that the pushing plate can be more accurately matched with the T-shaped discharge port to complete the feeding work.

[0013] Further, the riveting assembly comprises a main controller and a rack fixedly connected to the upper surface of the bottom plate, one end of the rack is fixedly connected to a riveter body, and the riveter body is electrically connected with the main controller.

[0014] Through the above scheme, the rack arranged can make the riveter body located above the positioning assembly, facilitating more accurate riveting work.

[0015] Further, a riveting head is installed at the bottom end of the riveter body, the position of the riveting head corresponds to the position of the positioning groove, and a light supplementing lamp is installed on one side of the riveter body.

[0016] Through the above scheme, when the riveter body starts, the riveting head can complete the riveting operation, and when the light supplementing lamp starts, the lighting work can be performed, optimizing the process of riveting operation.

[0017] Further, an industrial camera module is installed on the upper surface of the rack, an image processing module electrically connected with the industrial camera module is installed on the bottom surface of the rack, and the position of the image processing module corresponds to the position of the T-shaped feeding channel and the interface of the guide rail.

[0018] Through the above scheme, the size, shape and surface defects of the rivet can be detected through the industrial camera module and the image processing module, the product quality is ensured, and the functionality of the device is improved.

[0019] Further, the bottom surface of the bottom plate is fixedly connected with a support column, and the bottom surface of the bottom plate is fixedly connected with a drawer.

[0020] Through the above scheme, the device can be stably placed on the ground through the support column, and the material can be stably riveted, and the drawer can store some tools needed in the riveting work, thereby optimizing the practicality of the device.

[0021] Compared with the prior art, the technical scheme of the present application has the following advantages:

[0022] The multifunctional full-automatic vibration disc riveter can arrange and discharge the rivets in order through the vibration disc assembly, can realize more accurate and stable feeding work through the feeding assembly, can be used to accurately convey the rivets to the positioning assembly, and then rivet the rivets through the riveting assembly. The rivets conveyed by the vibration disc assembly will enter the guide rail along the T-shaped feeding channel and through the T-shaped discharge port. At this time, the rivet is located on the inner wall of the preset groove. Then, the feeding cylinder can push the rivet to the positioning groove, and the positioning sensor can detect whether the rivet is positioned in the positioning groove. In this way, the feeding and positioning accuracy of the device can be improved, the stability of the riveting quality can be ensured, and the functionality of the device can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall top view structure of the structure of the present application;

[0024] Figure 2 It is a schematic diagram of the overall side view structure of the structure of the present application;

[0025] Figure 3 It is a schematic diagram of the local side view structure of the structure of the present application;

[0026] Figure 4 It is a schematic diagram of the local top view structure of the structure of the present application;

[0027] Figure 5 It is a schematic diagram of the local bottom view structure of the structure of the present application.

[0028] In the figure:

[0029] 1, bottom plate; 2, vibration disc assembly; 201, vibration disc body; 202, vibration controller; 203, discharge channel; 3, feeding assembly; 301, first base; 302, T-shaped feeding channel; 303, second base; 304, guide rail; 305, T-shaped discharge port; 306, feeding cylinder; 307, push plate; 308, preset groove; 309, limiting block; 4, positioning assembly; 401, positioning seat; 402, positioning groove; 403, positioning sensor; 5, riveting assembly; 501, main controller; 502, rack; 503, riveter body; 504, riveting head; 505, light supplement lamp; 506, industrial camera module; 507, image processing module; 6, support column; 7, drawer. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0031] Please refer to Figure 1 , Figure 2 and Figure 5 A multifunctional full-automatic vibration disc rivet machine in the embodiment comprises a bottom plate 1, a vibration disc assembly 2, a feeding assembly 3, a positioning assembly 4 and a riveting assembly 5. The feeding assembly 3 comprises a first base 301 and a second base 303 fixedly connected to the upper surface of the bottom plate 1, and a T-shaped feeding channel 302 fixedly connected to the upper surface of the first base 301. The vibration disc assembly 2 comprises a vibration disc body 201 fixedly connected to the upper surface of the bottom plate 1. The bottom of the vibration disc body 201 is provided with a vibration controller 202. The output end of the vibration disc body 201 is communicated with a discharge channel 203. The output end of the discharge channel 203 corresponds to the input end of the T-shaped feeding channel 302. The vibration disc assembly 2 arranged can make the rivets orderly arranged and discharged. When the vibration controller 202 is started, the rivets in the vibration disc body 201 can be orderly conveyed to the T-shaped feeding channel 302 through the discharge channel 203. The shape of the inner wall of the T-shaped feeding channel 302 is matched with the shape of the rivet, so that the rivet can be more accurately conveyed in the T-shaped feeding channel 302.

[0032] Please refer to Figure 2 , Figure 3 and Figure 4The upper surface of the second base 303 is fixedly connected with a guide rail 304 and a feeding air cylinder 306. One side of the guide rail 304 is provided with a T-shaped discharge port 305. The output end of the T-shaped feeding channel 302 is embedded in the inner wall of the guide rail 304, and the position of the output end of the T-shaped feeding channel 302 corresponds to the position of the T-shaped discharge port 305, thereby limiting the relationship among the T-shaped feeding channel 302, the guide rail 304 and the T-shaped discharge port 305. The rivet conveyed through the T-shaped feeding channel 302 can be conveyed into the guide rail 304 through the T-shaped discharge port 305, facilitating subsequent more accurate positioning of the rivet. The output end of the feeding air cylinder 306 is fixedly connected with a push plate 307. One end of the guide rail 304 is fixedly connected with a limiting block 309. The position of the limiting block 309 is matched with the position of the push plate 307. The limiting block 309 can limit the track of the push plate 307, so that the push plate 307 can be more accurately matched with the T-shaped discharge port 305 to complete the feeding work. The outer surface of the push plate 307 is slidably connected with the inner wall of the guide rail 304. One end of the push plate 307 is provided with a preset groove 308. When the rivet enters the guide rail 304 through the T-shaped discharge port 305, the rivet is located in the inner wall of the preset groove 308. Then, the feeding air cylinder 306 is started to drive the push plate 307 to push the rivet to the positioning assembly 4 for positioning work, facilitating subsequent accurate riveting work.

[0033] Please refer to Figure 1 , Figure 2 and Figure 4 , the positioning assembly 4 includes a positioning seat 401 fixedly connected to one end of the second base 303 and a positioning groove 402 provided on the upper surface of the positioning seat 401. The rivet pushed by the push plate 307 can be accurately positioned through the positioning groove 402. The inner bottom wall of the positioning groove 402 is embedded with a positioning sensor 403. The positioning sensor 403 can detect whether there is a rivet in the positioning groove 402, so as to determine whether the rivet is accurately positioned in the positioning groove 402, facilitating subsequent high-quality riveting work. The riveting assembly 5 includes a main controller 501 fixedly connected to the upper surface of the bottom plate 1 and a rack 502. One end of the rack 502 is fixedly connected with a riveter body 503. The riveter body 503 is electrically connected with the main controller 501. The rack 502 can make the riveter body 503 located above the positioning assembly 4, facilitating subsequent more accurate riveting work. The bottom end of the riveter body 503 is provided with a riveting head 504. The position of the riveting head 504 corresponds to the position of the positioning groove 402. One side of the riveter body 503 is provided with a light supplementing lamp 505. When the riveter body 503 is started, the riveting head 504 can complete the riveting operation. When the light supplementing lamp 505 is started, it can perform lighting work, optimizing the process of riveting operation.

[0034] Please refer to Figure 1、 Figure 2 and Figure 3 The upper surface of the rack 502 is provided with an industrial camera module 506, and the bottom surface of the rack 502 is provided with an image processing module 507 electrically connected with the industrial camera module 506. The image processing module 507 is located corresponding to the position of the interface of the T-shaped feeding channel 302 and the guide rail 304. The industrial camera module 506 and the image processing module 507 can detect the size, shape and surface defects of the rivet, ensure the product quality, and improve the functionality of the device. The bottom plate 1 is fixedly connected with a support column 6 at the four corners of the bottom surface, and the bottom plate 1 is fixedly connected with a drawer 7. The support column 6 can make the device stably placed on the ground, facilitate the stable riveting work of the material, and the drawer 7 can store some tools needed in the riveting work, thereby optimizing the practicability of the device.

[0035] In the embodiment, a multifunctional full-automatic vibration disc rivet machine is provided. The vibration disc assembly 2 can arrange and feed the rivets in order. The feeding assembly 3 can realize more accurate and stable feeding work. The rivets can be accurately conveyed to the positioning assembly 4, and then riveted by the riveting assembly 5. The rivets conveyed by the vibration disc assembly 2 will enter the guide rail 304 through the T-shaped feeding channel 302 and the T-shaped discharge port 305. At this time, the rivets are located on the inner wall of the pre-set groove 308. Then the feeding cylinder 306 is started to push the rivets to the positioning groove 402 by the push plate 307. The positioning sensor 403 can detect whether the rivets are positioned in the positioning groove 402. In this way, the feeding and positioning accuracy of the device can be improved, the stability of the riveting quality can be ensured, and the functionality of the device can be improved.

[0036] The working principle of the above embodiment is that the vibration disc body 201 adjusts the vibration frequency through the vibration controller 202, so that the rivets in the vibration disc body 201 can be arranged in order and transported to the T-shaped feeding channel 302 through the discharge channel 203. The rivets can be more orderly when being transported in the T-shaped feeding channel 302. Then the rivets will enter the guide rail 304 through the T-shaped discharge port 305. At this time, the rivets will be located in the preset slot 308 opened at one end of the push plate 307. Then the size, shape and surface defects of the rivets can be detected through the industrial camera module 506 and the image processing module 507. Then the feeding cylinder 306 is started to make the push plate 307 push the rivet to move along the guide rail 304 to the positioning groove 402. The positioning sensor 403 can detect whether the rivet is located in the positioning groove 402, thereby optimizing the rivet positioning effect. Then the rivet head 504 of the riveter body 503 can be controlled to perform riveting operation.

[0037] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0038] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multifunctional full-automatic vibration disc riveting machine, comprising a bottom plate (1), a vibration disc assembly (2), a feeding assembly (3), a positioning assembly (4) and a riveting assembly (5), characterized in that: The feeding assembly (3) comprises a first base (301) and a second base (303) fixedly connected to the upper surface of the bottom plate (1), and a T-shaped feeding channel (302) fixedly connected to the upper surface of the first base (301), the upper surface of the second base (303) is fixedly connected with a guide rail (304) and a feeding cylinder (306), one side of the guide rail (304) is provided with a T-shaped discharge port (305), the output end of the feeding cylinder (306) is fixedly connected with a push plate (307), the outer surface of the push plate (307) is slidably connected with the inner wall of the guide rail (304), one end of the push plate (307) is provided with a preset slot (308), the positioning assembly (4) comprises a positioning seat (401) fixedly connected to one end of the second base (303) and a positioning slot (402) provided in the upper surface of the positioning seat (401), and the inner bottom wall of the positioning slot (402) is inlaid with a positioning sensor (403).

2. The multi-functional full-automatic vibration-disc riveting machine according to claim 1, characterized in that: The vibration disc assembly (2) comprises a vibration disc body (201) fixedly connected to the upper surface of the bottom plate (1), a vibration controller (202) mounted at the bottom of the vibration disc body (201), and a discharge channel (203) communicated with the output end of the vibration disc body (201), wherein the output end of the discharge channel (203) corresponds to the input end of the T-shaped feeding channel (302).

3. The multi-functional full-automatic vibration-disc riveting machine according to claim 1, characterized in that: The output end of the T-shaped feeding channel (302) is inlaid in the inner wall of the guide rail (304), and the output end of the T-shaped feeding channel (302) corresponds to the position of the T-shaped discharge port (305).

4. The multi-functional full-automatic vibration-disc riveting machine according to claim 1, characterized in that: One end of the guide rail (304) is fixedly connected with a limiting block (309), and the limiting block (309) is matched with the position of the push plate (307).

5. The multi-functional full-automatic vibration-disc riveting machine according to claim 1, characterized in that: The riveting assembly (5) comprises a main controller (501) and a rack (502) fixedly connected to the upper surface of the bottom plate (1), one end of the rack (502) is fixedly connected with a riveter body (503), and the riveter body (503) is electrically connected with the main controller (501).

6. The multi-functional full-automatic vibration-disc riveting machine according to claim 5, characterized in that: The bottom end of the riveter body (503) is provided with a riveting head (504), the position of the riveting head (504) corresponds to the position of the positioning slot (402), and one side of the riveter body (503) is provided with a light supplementing lamp (505).

7. The multi-functional full-automatic vibration-disc riveting machine according to claim 5, characterized in that: The upper surface of the rack (502) is provided with an industrial camera module (506), the bottom surface of the rack (502) is provided with an image processing module (507) electrically connected with the industrial camera module (506), and the position of the image processing module (507) corresponds to the position of the interface between the T-shaped feeding channel (302) and the guide rail (304).

8. The multi-functional full-automatic vibration-disc riveting machine according to claim 1, characterized in that: The bottom surface of the bottom plate (1) is fixedly connected with four supporting columns (6), and the bottom surface of the bottom plate (1) is fixedly connected with a drawer (7).

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