Semi-automatic cast stone feeding machine
By designing a semi-automatic stone feeding machine, which adopts a baffle plate and push plate structure, combined with electric push rod and camera control, the problem of inconvenient chip handling of the stone scraper conveyor is solved, realizing automated chip cleaning and improving the operating efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PENGLAI JINWANG WEAR-RESISTANT MATERIALS CO LTD
- Filing Date
- 2025-05-28
- Publication Date
- 2026-04-10
AI Technical Summary
Conventional cast stone scraper conveyors are prone to damage from external forces during transmission, which can cause the cast stone to break and the debris to be difficult to handle, thus affecting operating efficiency.
A semi-automatic feeding machine for cast stone was designed, which includes a baffle plate, a push plate, an electric push rod, a camera and a controller. The baffle plate blocks the debris, the push plate pushes out the debris, and the camera monitors and controls the movement of the push plate to achieve automated processing.
This effectively prevents debris from accumulating inside the machine, reduces manual operation, and improves the convenience of debris handling and the stability of equipment operation.
Smart Images

Figure CN224104988U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of cast stone feeding machines, in particular to a cast stone semi-automatic feeding machine. BACKGROUND
[0002] Cast stone is a silicate crystalline material made of natural rock or industrial waste residue as the main raw material through processes such as batching, melting, pouring and heat treatment. The crystal arrangement is regular, the texture is hard and delicate, and it belongs to artificially synthesized "artificial rock". The mineral composition of cast stone is significantly different from that of natural rock. Cast stone is often transported by cast stone scraper conveyors. The cast stone scraper conveyor is a high-efficiency and durable material conveying equipment, mainly used for conveying powdery, granular, small block and mixed materials, and is particularly suitable for the closed conveying of materials with a temperature below 250 DEG C. It is widely used in mining, metallurgy, coal mining, chemical industry and other industries, and is particularly suitable for material conveying with no high requirement on water content. The conventional cast stone scraper conveyor is installed stably, one end of the frame is provided with a control unit, the output end of the control unit is provided with a transmission chain, and the transmission chain is driven in the inner wall of the frame by the control unit, so that several scrapers on the surface of the transmission chain move, facilitating the transmission of the processed material.
[0003] According to the related art, the inventors believe that the conventional cast stone scraper conveyor is prone to damage and fragmentation of the cast stone due to the lack of protection and protection measures during transmission, which causes the fragmented cast stone to fall into the cast stone scraper conveyor, affecting the operation of the cast stone scraper conveyor, and it is difficult to take out the processed material.
[0004] The above information disclosed in the background art is only used to increase the understanding of the background art of the application, and therefore, it can include prior art known to those skilled in the art. Content of the utility model
[0005] In order to solve the problem of inconvenient processing of cast stone scraper conveyor after processing material debris, the application provides a cast stone semi-automatic feeding machine.
[0006] The cast stone semi-automatic feeding machine provided by the application adopts the following technical scheme:
[0007] The cast stone semi-automatic feeding machine comprises a frame body and a shielding plate, the surface of the frame body is fixedly provided with a control unit, the output end of the control unit is fixedly connected with a transmission chain, the surface of the transmission chain is transmissionally installed with the inner wall of the frame body, and the surface of the transmission chain is fixedly connected with a plurality of scrapers, the plurality of scrapers are evenly distributed on the surface of the transmission chain, the top of the shielding plate is slidably provided with a push plate, the inner wall of the frame body is provided with a discharge port matched with the push plate, and the surface of the frame body is fixedly connected with a waste hopper, the surface of the shielding plate is fixedly installed with the inner wall of the frame body, and the size specification of the surface of the shielding plate is matched with the size specification of the inner wall of the frame body, and the push plate and the shielding plate are vertically arranged.
[0008] Preferably, one end of the push plate is fixedly provided with an electric push rod, the bottom end of the electric push rod is fixedly connected with a fixing frame, and one end of the fixing frame is welded with the surface of the frame body.
[0009] Preferably, the bottom end of the push plate is slidably connected with two slide rails, the two slide rails are symmetrically distributed about the push plate, the bottom end of the slide rail is fixedly installed with the top of the shielding plate, and the size specification of the surface of the slide rail is matched with the size specification of the inner wall of the push plate.
[0010] Preferably, the inner wall of the push plate is rotationally connected with two auxiliary wheels, the bottom end of the auxiliary wheel is slidably installed with the inner wall of the slide rail, and the size specification of the surface of the auxiliary wheel is matched with the size specification of the inner wall of the slide rail.
[0011] Preferably, the top of the frame body is fixedly connected with a support frame, the support frame is in "L" shape structure, the surface of the support frame is slidably provided with a mounting frame, the inner wall of the mounting frame is rotationally connected with a camera, one end of the camera is electrically connected with a controller through wires, and one end of the controller is fixedly installed with the surface of the support frame.
[0012] Preferably, the surface of the mounting frame is fixedly connected with a motor, the output end of the motor is fixedly installed with one end of the camera, and one end of the motor is electrically connected with one end of the controller.
[0013] Preferably, the inner wall of the support frame is clamped with two fixed bolts, the two fixed bolts are symmetrically distributed about the support frame, and the bottom end of the support frame is threadedly installed with the inner wall of the frame body.
[0014] In summary, the present application has the following beneficial technical effects:
[0015] 1. By installing a baffle plate in the inner wall of the frame, the top of the baffle plate is slidingly connected with a push plate, the inner wall of the frame is provided with a discharge port matched with the push plate, and one end of the frame is provided with a waste hopper, so that the fragmented processing material can be pushed out of the discharge port by moving the push plate at the upper end of the baffle plate, one end of the push plate is provided with an electric push rod, the bottom end of the electric push rod is welded to the surface of the frame through a fixing frame, so that the length of the electric push rod can be adjusted to control the movement of the push plate, the bottom end of the push plate is slidingly provided with two slide rails, so that the movement position of the push plate can be limited through the slide rails, and the inner wall of the push plate is rotatably connected with two auxiliary wheels, so that the friction between the push plate and the baffle plate can be reduced through the slide rails; compared with the prior art, the convenience of the cast stone feeding machine for processing cast stone debris is effectively improved;
[0016] 2. A support frame can also be installed on the top of the frame, a camera is rotatably connected to the surface of the support frame through a mounting frame, one end of the camera is connected with a controller, so that the processing material in the frame can be photographed through the camera, and the push plate can be moved by controlling the electric push rod through the controller, a motor is installed on the surface of the mounting frame, so that the rotation of the camera can be controlled after the motor is started, thereby controlling the shooting angle of the camera, and the camera can be rotated and followed when the processing material moves, and two fixing bolts are clamped in the inner wall of the support frame, so that the support frame can be installed on the top of the frame through the fixing bolts; the use effect of the device is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the overall structure schematic diagram of the cast stone semi-automatic feeding machine of the application embodiment;
[0018] Figure 2 is the baffle plate structure schematic diagram of the application embodiment;
[0019] Figure 3 is the side view structure schematic diagram of the application embodiment;
[0020] Figure 4 is the structure schematic diagram of A of the application embodiment.
[0021] Mark explanation: 1, frame; 2, control unit; 3, transmission chain; 4, scraper; 5, baffle plate; 6, discharge port; 7, waste hopper; 8, push plate; 9, electric push rod; 10, fixing frame; 11, slide rail; 12, auxiliary wheel; 13, support frame; 14, mounting frame; 15, camera; 16, controller; 17, motor; 18, fixing bolt. DETAILED DESCRIPTION
[0022] The application will be further described in detail below with reference to the accompanying drawings. Figure 1 —4
[0023] The cast stone semi-automatic feeding machine is disclosed in the application embodiment, and the cast stone semi-automatic feeding machine is disclosed in the application embodimentFigure 1 Figure 2 , including the frame 1, in use, the frame 1 is installed stably, one end of the frame 1 is provided with a control unit 2, the control unit 2 is composed of a motor 17, a transmission disc and a speed reducer and other components, the output end of the motor 17 in the control unit 2 is provided with a transmission chain 3, the transmission chain 3 is driven in the inner wall of the frame 1 by means of the control unit 2, so that several scrapers 4 on the surface of the transmission chain 3 move, facilitating the transmission of the put-in processing material, the baffle 5 is installed in the inner wall of the frame 1, the top of the baffle 5 is slidably connected with the push plate 8, the inner wall of the frame 1 is provided with a discharge port 6 matched with the push plate 8, and one end of the frame 1 is provided with a waste hopper 7, the baffle 5 is used to shield the broken processing material, and the push plate 8 moves on the upper end of the baffle 5, facilitating the broken processing material to be pushed out from the discharge port 6, avoiding the problem that the broken processing material is difficult to handle when falling in the frame 1.
[0024] Referring to Figure 2 , one end of the push plate 8 is provided with an electric push rod 9, the bottom end of the electric push rod 9 is provided with a fixing frame 10, one end of the fixing frame 10 is welded with the surface of the frame 1, the length of the electric push rod 9 is adjusted to control the movement of the push plate 8, so that the push plate 8 slides on the upper end of the baffle 5, effectively reducing the amount of manual operation, the bottom end of the push plate 8 is slidably provided with two slide rails 11, the bottom end of the slide rail 11 is fixedly connected with the top of the baffle 5, the movement position of the push plate 8 is limited by means of the slide rail 11, avoiding the problem that the push plate 8 deviates during movement, causing poor effect of pushing out the processing material, the inner wall of the push plate 8 is rotatably connected with two auxiliary wheels 12, the bottom end of the auxiliary wheel 12 is slidably connected with the inner wall of the slide rail 11, the friction between the push plate 8 and the baffle 5 is reduced by means of the slide rail 11, making the push plate 8 more convenient to move.
[0025] Referring to Figure 3 Figure 4 The support frame 13 is installed on the top of the frame body 1, the surface of the support frame 13 is provided with a mounting frame 14, the inner wall of the mounting frame 14 is rotationally connected with a camera 15, one end of the camera 15 is connected with a controller 16, the camera 15 is used for shooting the processing material in the frame body 1, and the image is transmitted to one end of the controller 16, the appearance of the processing material is viewed and compared through one end of the controller 16, and the push plate 8 is moved by controlling the electric push rod 9 when the processing material is broken, so that the use is more convenient, the surface of the mounting frame 14 is provided with a motor 17, the output end of the motor 17 is fixedly connected with the surface of the camera 15, the rotation of the camera 15 is controlled by starting the motor 17, so that the shooting angle of the camera 15 is controlled, and the camera 15 is rotated and followed when the processing material moves, so that the shooting effect of the camera 15 is ensured, the inner wall of the support frame 13 is clamped with two fixed bolts 18, the bottom end of the fixed bolt 18 is connected with the top of the frame body 1, the support frame 13 is installed on the top of the frame body 1 by means of the fixed bolt 18, and the support frame 13 is separated after the fixed bolt 18 is disassembled, so that the support frame 13 is installed at different positions, so that the shooting position of the camera 15 is adjusted according to the actual situation.
[0026] The implementation principle of the cast stone semi-automatic feeding machine is that the shielding plate 5 is installed on the inner wall of the frame body 1, the top of the shielding plate 5 is slidingly connected with the push plate 8, the inner wall of the frame body 1 is provided with a discharge port 6 matched with the push plate 8, and one end of the frame body 1 is provided with a waste hopper 7, so that the broken processing material is shielded by the shielding plate 5, and the broken processing material is pushed out from the discharge port 6 by moving the push plate 8 on the upper end of the shielding plate 5, so that the problem that the broken processing material falls in the frame body 1 and is difficult to handle is avoided, one end of the push plate 8 is provided with an electric push rod 9, the bottom end of the electric push rod 9 is provided with a fixing frame 10, one end of the fixing frame 10 is welded with the surface of the frame body 1, so that the length of the electric push rod 9 is adjusted to control the movement of the push plate 8, so that the push plate 8 slides on the upper end of the shielding plate 5, and the operation amount of the artificial is effectively reduced, the bottom end of the push plate 8 is slidingly provided with two slide rails 11, the bottom end of the slide rail 11 is fixedly connected with the top of the shielding plate 5, so that the movement position of the push plate 8 is limited by the slide rail 11, so that the push plate 8 is prevented from deviating during movement, and the problem that the pushing effect on the processing material is poor is caused, the inner wall of the push plate 8 is rotationally connected with two auxiliary wheels 12, the bottom end of the auxiliary wheel 12 is slidingly connected with the inner wall of the slide rail 11, so that the friction between the push plate 8 and the shielding plate 5 is reduced by the slide rail 11, and the movement of the push plate 8 is more convenient.
[0027] The support frame 13 is installed on the top of the frame body 1, the surface of the support frame 13 is installed with a mounting frame 14, the inner wall of the mounting frame 14 is rotatably connected with a camera 15, one end of the camera 15 is connected with a controller 16, so that the machining material in the frame body 1 is photographed by the camera 15, and the image is transmitted to one end of the controller 16, the appearance of the machining material is viewed and compared by one end of the controller 16, and the push plate 8 is moved by controlling the electric push rod 9 when the machining material is broken, so that it is more convenient to use, the surface of the mounting frame 14 is installed with a motor 17, the output end of the motor 17 is fixedly connected with the surface of the camera 15, so that the camera 15 is controlled to rotate by the motor 17, so that the shooting angle of the camera 15 is controlled, and the camera 15 is controlled to rotate and follow when the machining material moves, so that the shooting effect of the camera 15 is ensured, the inner wall of the support frame 13 is clamped with two fixing bolts 18, the bottom end of the fixing bolt 18 is connected with the top of the frame body 1, so that the support frame 13 is installed on the top of the frame body 1 by the fixing bolt 18, and the support frame 13 is separated after the fixing bolt 18 is disassembled, so that the support frame 13 is installed at different positions, so that the shooting position of the camera 15 is adjusted according to the actual situation.
[0028] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A semi-automatic loading machine for cast stone, comprising a frame (1) and a shield (5), characterized in that: The surface of the frame body (1) is fixedly installed with a control unit (2), the output end of the control unit (2) is fixedly connected with a transmission chain (3), the surface of the transmission chain (3) is drivingly installed with the inner wall of the frame body (1), and the surface of the transmission chain (3) is fixedly connected with a plurality of scrapers (4), a plurality of the scrapers (4) are evenly distributed on the surface of the transmission chain (3), the top of the baffle (5) is slidingly installed with a push plate (8), the inner wall of the frame body (1) is provided with a discharge port (6) matched with the push plate (8), and the surface of the frame body (1) is fixedly connected with a waste hopper (7).
2. The semi-automatic loading machine for cast stone according to claim 1, characterized in that: The surface of the baffle (5) is fixedly installed with the inner wall of the frame body (1), and the size specification of the surface of the baffle (5) is matched with the size specification of the inner wall of the frame body (1).
3. The semi-automatic loading machine for cast stone according to claim 1, characterized in that: One end of the push plate (8) is fixedly installed with an electric push rod (9), the bottom end of the electric push rod (9) is fixedly connected with a fixing frame (10), and one end of the fixing frame (10) is welded with the surface of the frame body (1).
4. The semi-automatic loading machine for cast stone according to claim 1, characterized in that: The bottom end of the push plate (8) is slidingly connected with two slide rails (11), the two slide rails (11) are symmetrically distributed about the push plate (8), and the bottom end of the slide rail (11) is fixedly installed with the top of the baffle (5), and the size specification of the surface of the slide rail (11) is matched with the size specification of the inner wall of the push plate (8).
5. The semi-automatic on-carriage for casting stone according to claim 1, characterized in that: The inner wall of the push plate (8) is rotatably connected with two auxiliary wheels (12), the bottom end of the auxiliary wheel (12) is slidingly installed with the inner wall of the slide rail (11), and the size specification of the surface of the auxiliary wheel (12) is matched with the size specification of the inner wall of the slide rail (11).
6. The semi-automatic on-carriage for casting stone according to claim 1, characterized in that: The top of the frame body (1) is fixedly connected with a support frame (13), the support frame (13) is in the shape of "L", the surface of the support frame (13) is slidingly installed with a mounting frame (14), the inner wall of the mounting frame (14) is rotatably connected with a camera (15), one end of the camera (15) is electrically connected with a controller (16) through wires, and one end of the controller (16) is fixedly installed with the surface of the support frame (13).
7. The semi-automatic loading machine for cast stone according to claim 6, characterized in that: The surface of the mounting frame (14) is fixedly connected with a motor (17), the output end of the motor (17) is fixedly installed with one end of the camera (15), and one end of the motor (17) is electrically connected with one end of the controller (16).
8. The semi-automatic loading machine for cast stone according to claim 6, characterized in that: The inner wall of the support frame (13) is clamped with two fixed bolts (18), the two fixed bolts (18) are symmetrically distributed about the support frame (13), and the bottom end of the support frame (13) is threadedly installed with the inner wall of the frame body (1).