Single-layer wave spring distributing device
By designing a single-layer wave spring material distribution device, the shape of the wave spring is changed by using the material distribution mechanism and guide slide, which solves the problems of adhesion and clamping difficulties in the wave spring material distribution process and achieves efficient and reliable material distribution effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-10
AI Technical Summary
Existing technologies are prone to causing wave springs to stick together, become difficult to clamp, or fall off during the material separation process, and the material separation efficiency is low, especially for thin parts such as wave springs.
A single-layer wave spring material distribution device was designed, including a material distribution mechanism body, a wave spring buffer mechanism, a material distribution guide slide, and a material distribution slicing mechanism. By changing the shape of the wave spring and the material distribution process, the wave spring is ensured to be placed neatly and to avoid sticking. A wave spring pushing mechanism and a detector are used to ensure the reliability and efficiency of material distribution.
It achieves efficient and reliable material distribution for wave springs, avoids adhesion, is suitable for wave springs of various sizes, and improves production efficiency.
Smart Images

Figure CN224104989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material distribution technology, and in particular to a single-layer wave spring material distribution device. Background Technology
[0002] In the field of machining technology, in order to ensure the normal operation of the process and to achieve effective material distribution among parts of the same type, various material distribution methods or application devices are usually used, such as suction cup picking up material, clamping material distribution, and vibratory feeder material distribution.
[0003] However, in actual production, it has been found that using suction cups for material distribution can easily lead to problems. Excessive suction force can cause parts to stick together, or the limited space that the suction cups can reach can cause material to slip downwards during the suction or transfer process, resulting in incomplete distribution. Using clamps for material distribution is difficult for parts with twisted shapes, such as thin wave springs, as they are often difficult to grip and prone to being loosely clamped or falling off. Furthermore, using a vibratory feeder for material distribution can cause wave springs to stick and tangle inside the feeder, affecting the final distribution efficiency.
[0004] Therefore, proposing a material distribution device that is efficient in material distribution, can overcome product adhesion, and can accommodate different product thicknesses to ensure successful material distribution is very important for further improving production efficiency. Summary of the Invention
[0005] The main purpose of this invention is to propose a highly efficient, reliable, and precise single-layer wave spring dispensing device, which aims to accurately dispense wave springs and improve work efficiency.
[0006] To achieve the above objectives, this utility model proposes a single-layer wave spring material distribution device, including a material distribution mechanism body, a wave spring buffer mechanism at the bottom of the material distribution mechanism body, a feeding end of the wave spring buffer mechanism connected to a feeding mechanism, a discharging end of the wave spring buffer mechanism connected to a material distribution guide slide, and a material distribution slicing mechanism between the wave spring buffer mechanism and the material distribution guide slide in the material distribution mechanism body to change the shape of the wave spring and the material distribution.
[0007] Preferably, the wave spring buffer mechanism includes a buffer body, the top of which is connected to the material dispensing mechanism body, and a first sliding groove is provided between the buffer body and the material dispensing mechanism body, and the opening of the wave spring is inserted into the first sliding groove.
[0008] Preferably, the top of the material distribution guide slide is provided with a second sliding groove, and the wave spring is pushed so that it can move from the first sliding groove into the interior of the second sliding groove.
[0009] Preferably, the material distribution slicing mechanism comprises a material distribution cylinder mounted on the top surface of the material distribution mechanism body, the fixed end of the material distribution cylinder is fixedly connected with the material distribution mechanism body, and the sliding end of the material distribution cylinder is provided with a material distribution slice which can move downwards and pass through the material distribution mechanism body to temporarily disconnect the flow communication relationship between the first sliding groove and the second sliding groove.
[0010] Preferably, a wave spring pushing mechanism is arranged below the material distribution mechanism body, the wave spring pushing mechanism is provided with a sliding track, the sliding track is provided with a sliding block which can slide forwards and backwards, the sliding block is connected with a wave spring pushing block, and the wave spring pushing block can push the wave spring from the feeding end to the discharging end of the wave spring buffer mechanism.
[0011] Preferably, the material distribution mechanism body is further provided with a feeding mechanism, the feeding mechanism comprises a feeding mechanism body which is connected with the feeding end of the buffer body, a third sliding groove is arranged between the feeding mechanism body and the material distribution mechanism body, the third sliding groove is connected with the first sliding groove, the wave spring can move from the third sliding groove to the first sliding groove, and the feeding mechanism body passes through and is fixed to the material distribution mechanism body.
[0012] Preferably, the wave spring pushing block is internally provided with a positioning hole, the feeding mechanism body is provided with a positioning block, and the positioning hole and the positioning block are matched with each other in shape and contour.
[0013] Preferably, first detectors are arranged on the two sides of the material distribution mechanism body respectively, and the first detectors detect the wave spring in the buffer body.
[0014] Preferably, a second detector is arranged on the top of the material distribution mechanism body, and the second detector detects the up-and-down moving position of the material distribution slice.
[0015] Preferably, a third detector is arranged on the top of the material distribution mechanism body, and the third detector detects the top fixed relationship of the feeding mechanism body.
[0016] The technical scheme of the utility model has the following advantages over the prior art.
[0017] The single-layer wave spring material distribution device of the utility model technical scheme is provided with a wave spring buffer mechanism at the bottom of the material distribution mechanism body, the feeding end of the wave spring buffer mechanism is connected with the feeding mechanism, the discharging end of the wave spring buffer mechanism is connected with the material distribution guide slide, the material distribution mechanism body is provided with a material distribution slicing mechanism between the wave spring buffer mechanism and the material distribution guide slide, and the shape of the wave spring and the material distribution are changed. Over the prior art, the single-layer wave spring material distribution device of the utility model is high in efficiency and reliability in the material distribution process, the wave spring is regularly placed in the material distribution process, the wave spring is pressed in sequence, the sticking of the wave spring does not occur in the material distribution process, the wave spring material distribution device can be used for wave springs of various sizes, and the production efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced as follows. Obviously, the drawings described below are only some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in the drawings without creative labor.
[0019] Fig. 1 It is a schematic diagram of the three-dimensional structure of the single-layer wave spring material distribution device of the present application.
[0020] Fig. 2 It is another schematic diagram of the three-dimensional structure of the single-layer wave spring material distribution device of the present application.
[0021] Explanation of reference numerals:
[0022] Material distribution mechanism main body; 2, wave spring buffer mechanism; 21, buffer main body; 22, first sliding groove; 3, feeding mechanism; 31, feeding mechanism main body; 32, third sliding groove; 34, mounting plate; 35, clamping block; 36, fixed block; 37, quick fixing bolt; 38, fixing bolt; 39, lifting handle; 310, positioning block; 4, material distribution guide chute; 41, second sliding groove; 42, limiting protrusion; 5, material distribution slicing mechanism; 51, material distribution cylinder; 52, material distribution slice; 6, wave spring; 7, wave spring pushing mechanism; 71, sliding rail; 72, sliding block; 73, wave spring pushing block; 74, positioning hole; 8, first detector; 9, second detector; 10, third detector; 11, front end limiting block.
[0023] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0025] The present application provides a single-layer wave spring material distribution device.
[0026] Please refer to Figs. 1-2The utility model discloses a single -layer wave spring divides material device, including material distributing mechanism main part 1, the bottom of material distributing mechanism main part 1 is equipped with wave spring buffer mechanism 2, and the feed end of wave spring buffer mechanism 2 is connected with the feeding mechanism 3, and the discharge end of wave spring buffer mechanism 2 is connected with the material distributing guide slide 4, and material distributing mechanism main part 1 is equipped with material distributing slicing mechanism 5 between wave spring buffer mechanism 2 and material distributing guide slide 4 and carries out cutting and changes wave spring form.
[0027] Specifically, the utility model wave spring buffer mechanism 2 includes with buffer main part 21, and buffer main part 21 top is connected with material distributing mechanism main part 4, and buffer main part 21 is equipped with first sliding groove 22 between material distributing mechanism main part 1, and the opening portion of wave spring 6 is clamped into first sliding groove 22, therefore is equipped with the opening of wave spring 6, and the opening can be clamped into first sliding groove 22 inside, and wave spring 6 can move back and forth along first sliding groove 22.
[0028] In addition, the utility model's material distributing guide slide 4 top is equipped with the second sliding groove 41 of top open, because the sliding track of second sliding groove 41 and the sliding track of first sliding groove 22 are mutually linked, to make wave spring 6 can shift from first sliding groove 22 into second sliding groove 41 inside. In addition, in order to realize better wave spring 6 shift to other stations, the utility model's material distributing guide slide 4 is overall inclined and set from top to bottom, to make wave spring 6 shift from first sliding groove 22 to second sliding groove 41 after, wave spring 6 relies on its own weight, and from the top of second sliding groove 41 to its bottom slide, and the bottom of material distributing guide slide 4 is equipped with limit lug 42, and the appearance of limit lug 42 is slightly larger than the inner diameter of wave spring 6, about 1-2mm, therefore wave spring 6 slides from top to bottom, can temporarily stay at the position of limit lug 42, and need to make wave spring 6 separate limit lug 42, just pull down wave spring 6, because the outer periphery of wave spring 6 is equipped with the opening, through the deformation of wave spring 6 as a whole and the opening enlargement, wave spring 6 can conveniently be taken out outward.
[0029] The utility model discloses technical scheme still is equipped with the slice mechanism of distributing 5, wherein the slice mechanism of distributing 5 includes the distributing cylinder 51 of installing at the top surface of distributing mechanism main part 1, and the fixed end of distributing cylinder 51 is fixedly connected with distributing mechanism main part 1, and the sliding end of distributing cylinder 51 is equipped with distributing slice 52, and distributing slice 52 can move downwards and pass through distributing mechanism main part 1, and first sliding groove 22 and second sliding groove 41 are temporarily isolated. That is to say, distributing slice 52 can move downwards, thereby closing the connection of first sliding groove 22 and second sliding groove 41, and when distributing slice 52 moves upwards and does not interfere with wave spring 6, wave spring 6 can also restore normal, and the sliding movement of first sliding groove 22 to second sliding groove 41 is converted, so that the slice mechanism of distributing 5 is equivalent to the closing and opening function of valve.
[0030] Preferably, the utility model discloses distributing mechanism main part 1 below is equipped with wave spring push tight mechanism 7, and wave spring push tight mechanism 7 sets up at the rear portion of wave spring buffer mechanism 2, and wave spring push tight mechanism 7 is equipped with sliding track 71, and sliding track 71 is equipped with the slider 72 of relatively sliding, and the slider 72 is connected with wave spring push tight block 73, and wave spring push tight block 73 can push tight wave spring 6 from the feeding end to the discharge end of wave spring buffer mechanism 2, that is to say, wave spring 6 can be pushed tight forwards, in addition, because the utility model still is equipped with the slice mechanism of distributing 5, by the downward movement of distributing slice 52 and the forward pushing of wave spring push tight block 73, wave spring 6 is pressed tightly together.
[0031] In order to better feed, distributing mechanism main part 1 is also equipped with feeding mechanism 3, and feeding mechanism 3 includes feeding mechanism main body 31 and the feeding end of buffer main body 21 is connected, wherein the front portion of feeding mechanism main body 31 and the rear portion of buffer main body 21 are positioned by the cooperation between dovetail groove and dovetail block. And the third sliding groove 32 between feeding mechanism main body 31 and distributing mechanism main body 1 is equipped, and the third sliding groove 32 is connected with first sliding groove 22, so that wave spring 6 can be transferred from third sliding groove 32 to first sliding groove 22. Feeding mechanism main body 31 passes through distributing mechanism main body 1 and is fixed, and the top of feeding mechanism main body 1 is equipped with mounting plate 34, mounting plate 34 passes through the wallboard of distributing mechanism main body 1 and is clamped and connected with clamping block 35, and the front portion of clamping block 35 is equipped with the fixed block 36 of striding, and the top of fixed block 36 is equipped with quick fixing bolt 37, and quick fixing bolt 37 passes through fixed block 36, and then one end of clamping block 35 is pressed tightly, and the other end of clamping block 35 is fixedly connected through fixed bolt 38, and the top of clamping block 35 is also equipped with lifting handle 39.
[0032] Preferably, in order to realize the accurate and reliable entering of the wave spring pushing block 73 into the upper feeding mechanism body 31, the wave spring pushing block 73 is internally provided with a positioning hole 74, and the upper feeding mechanism body 31 is provided with a positioning block 310, and the positioning hole 74 and the positioning block 310 are matched with each other in shape.
[0033] In addition, the first detector 8 is provided on both sides of the material distribution mechanism body 1, and the first detector 8 detects the material condition of the wave spring 6 in the buffer body 21, wherein the first detector 8 is provided with a detection transmitting end on one side and a detection receiving end on the other side, the detection signal is transmitted through the detection transmitting end, and the detection signal is received by the detection receiving end through the through hole of the buffer body 21, so as to detect and determine whether the wave spring 6 is hung on the buffer body.
[0034] In addition, the second detector 9 is provided on the top of the material distribution mechanism body 1, and the second detector 9 detects the downward position condition of the material distribution slice 52, wherein the second detector 9 is also provided with a detection transmitting end on one side and a detection receiving end on the other side, if the material distribution slice 52 moves downward, the transmission of the detection signal will be interrupted, so that the second detector 9 detects whether the material distribution slice 52 is in the downward position, and ensures that the wave spring 6 is not affected by the material distribution slice during the transfer process from the first sliding groove 22 to the second sliding groove 41.
[0035] In addition, the third detector 10 is provided on the top of the material distribution mechanism body 31, and the third detector 10 detects the top fixing condition of the upper feeding mechanism body 31, and the third detector 10 detects the clamping block to ensure that the upper feeding mechanism body 31 is installed in place.
[0036] Please see Figs. 1-2 The working principle of the single-layer wave spring material distribution device of the utility model:
[0037] Firstly, the upper feeding mechanism body 31 is separated from the buffer body 21 downwards, and a plurality of wave springs 6 are sequentially added from the left end to the right end of the upper feeding mechanism body 31 into the interior of the upper feeding mechanism body 31. When the upper feeding mechanism body 31 has stored sufficient wave spring 6 parts in the interior, the upper feeding mechanism body 31 is reinstalled to the buffer body 21, wherein the mounting plate 34 of the upper feeding mechanism body 31 is reconnected to the clamping block 35 through clamping, and one end of the clamping block 35 is pressed tightly through the quick fixing bolt 37, and the other end of the clamping block 35 is fixed through the fixing screw 38.
[0038] Then the wave spring pushing block 73 of the wave spring pushing mechanism 7 is pushed forward to push the wave spring 6 originally placed inside the feeding mechanism body 31 forward, that is, the wave spring 6 is transferred from the third sliding groove 32 to the inside of the first sliding groove 22. Since the bottom surface of the distributing mechanism body 1 is also provided with a front end limiting block 11, the wave spring 6 at the most front end is first pressed against the side surface of the front end limiting block 11, and the limiting surface of the front end limiting block 11 does not interfere with the downward movement of the distributing slice 52.
[0039] When it is needed to move the wave spring 6 from the first sliding groove 22 to the direction of the second sliding groove 41, the distributing cylinder 51 pushes the distributing slice 52 to move downward, the top position of the wave spring 6 is pressed, the wave spring 6 is transferred from the first sliding groove 22 to the inside of the second sliding groove 41 through the upper partial deformation under the action of the top pressing force, and then slides downward along the second sliding groove 41, temporarily stays at the limiting block 42, or is connected with the subsequent equipment to perform the subsequent process.
[0040] After the wave spring 6 at the most front end is switched to the second sliding groove 41, the distributing cylinder 51 pulls the distributing slice 52 to move upward to the topmost position, the second wave spring 6 originally arranged in the rear is pushed and pressed by the wave spring pushing block 73, and is pressed to the limiting surface of the front end limiting block 11, and the wave spring 6 cutting process is sequentially performed according to the above steps.
[0041] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields under the concept of the present application, or the contents of the present application specification and drawings are included in the patent protection range of the present application.
Claims
1. A single-layer wave spring dispensing device, characterized by, The utility model relates to a kind of material distributing mechanism, including material distributing mechanism main body, material distributing mechanism main body bottom is equipped with wave spring buffer mechanism, wave spring buffer mechanism's feed end is connected with feeding mechanism, wave spring buffer mechanism's discharge end is connected with material distributing guide slide, material distributing mechanism main body is equipped with material distributing slicing mechanism between wave spring buffer mechanism and material distributing guide slide, changes wave spring form and material distribution.
2. The single wave spring dispenser of claim 1, wherein, The wave spring buffer mechanism includes a buffer body, the buffer body is connected to the material distributing mechanism main body at the top, and a first sliding groove is provided between the buffer body and the material distributing mechanism main body, the opening part of the wave spring is clamped into the first sliding groove.
3. The single wave spring dispenser of claim 2, wherein, The material distributing guide slide is provided with a second sliding groove at the top, and the wave spring can be transferred from the first sliding groove into the second sliding groove when it is pushed.
4. The single wave spring dispenser of claim 3, wherein, The material distributing slicing mechanism includes a material distributing cylinder installed on the top surface of the material distributing mechanism main body, the fixed end of the material distributing cylinder is fixedly connected to the material distributing mechanism main body, and the sliding end of the material distributing cylinder is provided with a material distributing slicing part, which can move downward and pass through the material distributing mechanism main body, temporarily disconnecting the flow relationship between the first sliding groove and the second sliding groove.
5. The single wave spring dispenser of claim 4, wherein the wave spring is formed from a single piece of material. The material distributing mechanism main body is provided below with a wave spring pushing mechanism, which is provided with a sliding track, the sliding track is provided with a sliding block that can slide forward and backward, the sliding block is connected to a wave spring pushing block, and the wave spring pushing block can push the wave spring from the feed end to the discharge end of the wave spring buffer mechanism.
6. The single wave spring dispenser of claim 5, wherein, The material distributing mechanism main body is also provided with a feeding mechanism, which includes a feeding mechanism main body connected to the feed end of the buffer body, a third sliding groove is provided between the feeding mechanism main body and the material distributing mechanism main body, the third sliding groove is connected to the first sliding groove, the wave spring can move from the third sliding groove to the first sliding groove, and the feeding mechanism main body passes through the material distributing mechanism main body and is fixed.
7. The single wave spring dispenser of claim 6, wherein the wave spring is a single wave spring. The wave spring pushing block is provided with a positioning hole inside, and the feeding mechanism main body is provided with a positioning block, the positioning hole and the positioning block are matched in shape and contour.
8. The single wave spring dispenser of claim 7, wherein, The material distributing mechanism main body is provided with a first detector on each side, which detects the wave spring inside the buffer body.
9. The single wave spring dispenser of claim 7, wherein, The material distributing mechanism main body is provided with a second detector at the top, which detects the up-and-down movement position of the material distributing slicing part.
10. The single wave spring dispenser of claim 7, wherein, The material distributing mechanism main body is provided with a third detector at the top, which detects the top fixed relationship of the feeding mechanism main body.