Portable manual sheet collecting device
By using a convenient manual glass collection device, which combines a conveyor mechanism and an air cushion table, the problem of glass collision during the collection process is solved, and efficient and convenient photovoltaic glass slicing operation is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGJIANG GLASS TAIBO
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
In the traditional manual wafer collection process, photovoltaic glass is prone to collisions, resulting in economic losses and reduced production efficiency.
A convenient manual glass collection device was designed, comprising a conveying mechanism and an air cushion table. The conveying mechanism moves the glass via conveying wheels and a drive motor, while the air cushion table lifts the glass with airbags for easy inspection and separation. Guide rails are used to adjust the spacing to accommodate different glass widths.
This improves the convenience and efficiency of photovoltaic glass collection, reduces glass collisions, and enhances production efficiency and yield.
Smart Images

Figure CN224105054U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic glass production auxiliary device technical field, concretely is a portable manual sheet collecting device. BACKGROUND
[0002] With the sustained heat of photovoltaic industry, as the core link in the industry chain, photovoltaic glass also appears explosive demand growth. When the traditional float glass production line is converted into photovoltaic glass, because the size of photovoltaic glass does not match the sheet collecting range of the sheet collector, most of them can only meet customer demand by manual sheet collecting. At the same time, in order to improve the production efficiency of float glass, improve the yield and the finished product rate, the whole plate is often cut into three parts during production, and after the subsequent secondary longitudinal bending, three finished photovoltaic glass original pieces flow to the manual sheet collecting table at the same time for manual sheet collecting.
[0003] For example, the Chinese authorized patent "photovoltaic panel sheet collector" with announcement number CN210045728U, which comprises a feeding device, a transition device and a sheet inserting device arranged in sequence, the feeding device comprises a first platform, a plurality of longitudinal conveying devices are arranged on the first platform, a horizontal conveying device is arranged at the lower part of the longitudinal conveying device, the horizontal conveying device points to the transition device, and the photovoltaic sheet can be fed in batches and inserted into the carrier basket in order.
[0004] The conventional manual sheet collecting table is easy to produce collision and defects when the glass flows, which not only causes economic loss, but also reduces the production efficiency of photovoltaic glass, so it does not meet the existing demand. Therefore, we propose a portable manual sheet collecting device. INVENTION CONTENTS
[0005] The utility model aims at providing a portable manual sheet collecting device to solve the problem of easy collision of photovoltaic glass in the sheet collecting process.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a portable manual sheet collecting device, which comprises a base, the upper end face of the base is provided with horizontally distributed guide rails, and the guide rails are provided with three; further comprising:
[0007] A conveying mechanism is arranged at the middle position above the base, a rotating roller is installed above the conveying mechanism, the rotating roller is provided with a plurality of rotating rollers, and the rotating roller is connected with the conveying mechanism through a bearing, a plurality of conveying wheels are installed at equal intervals outside the rotating roller, a transmission frame is installed on one side of the conveying mechanism, and the side surface of the transmission frame is welded and fixed with the conveying mechanism, and one end of the rotating roller penetrates the transmission frame;
[0008] An air cushion table is arranged on both sides of the conveying mechanism. An air bladder is installed inside the air cushion table. A segmentation platform is arranged above the air bladder, and the edge of the segmentation platform is fixed to the air cushion table.
[0009] Preferably, a drive motor is provided below the conveying mechanism, and the housing of the drive motor is welded and fixed to the conveying mechanism. The output shaft of the drive motor is equipped with a drive pulley. Each of the rotating rollers is equipped with a sprocket at one end inside the transmission frame, and the sprockets are connected to each other by a chain drive. A driven pulley is fixedly installed at one end of the rear rotating roller, and the driven pulley is connected to the drive pulley by a belt.
[0010] Preferably, an inflatable corrugated hose is installed at the bottom of the airbag, and the inflatable corrugated hose extends to the outside of the air cushion table. A blower is installed at the air inlet end of the inflatable corrugated hose, and the blower is fixed to the ground by a mounting bracket.
[0011] Preferably, the bottom of the conveying mechanism and the air cushion table is provided with support frames arranged in a rectangular array, and the support frames are welded and fixed to the conveying mechanism and the air cushion table respectively. The bottom of each support frame is fixedly installed with a movable wheel, and the upper end surface of the guide rail is provided with a limiting groove. The movable wheel is embedded in the inside of the limiting groove, and the movable wheel slides in cooperation with the limiting groove.
[0012] Preferably, the upper surface of the conveyor wheel is flush with the upper surface of the expanded slitting platform.
[0013] Preferably, the movable wheel is provided with a self-locking device on its exterior.
[0014] Preferably, a sealing valve is installed at one end of the inflatable corrugated hose near the bottom of the air cushion table.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model has a conveying mechanism. When the drive motor is turned on, its output shaft drives a sprocket at one end to rotate. Under the transmission cooperation with the chain belt, it drives other rollers equipped with conveyor wheels to rotate, thereby moving the photovoltaic glass above through the conveyor wheels. This makes it convenient for the staff to inspect the moving photovoltaic glass, thus providing a prerequisite for subsequent slab division.
[0017] 2. This utility model features an air cushion table. By turning on the blower, external air is injected into the inflatable corrugated hose, which then injects air into the air bladder inside the air cushion table, causing it to expand continuously and support the upper surface of the slitting table. Workers can then inspect the moving photovoltaic glass and pull it to the side of the air cushion table. After self-inspection confirms there are no defects, the glass is manually lifted and placed on a special glass rack, further facilitating the production of photovoltaic glass.
[0018] 3. The utility model discloses a transmission mechanism and air cushion table are set down guide rail, and the movable wheel of transmission mechanism and air cushion table bottom is limited in the limiting slide groove of guide rail, and the device is in the use process, and the staff can reasonably adjust the interval between transmission mechanism and air cushion table according to the width of photovoltaic glass, to make the whole piece of work more convenient, efficient. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the perspective view of the utility model;
[0020] Figure 2 It is the plan view of the utility model;
[0021] Figure 3 It is the front view of the utility model;
[0022] Figure 4 It is the side view of the utility model;
[0023] Figure 5 It is the Figure 3 Local enlarged view of area A.
[0024] In the drawing: 1, base; 2, transmission mechanism; 3, transmission frame; 4, rotating roller; 5, transmission wheel; 6, air cushion table; 7, piece table; 8, support frame; 9, movable wheel; 10, guide rail; 11, limiting slide groove; 12, inflatable corrugated hose; 13, drive motor; 14, driving pulley; 15, belt; 16, air bag; 17, air blower; 18, chain wheel; 19, chain belt; 20, driven pulley. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0026] Please refer to Figures 1-5 The utility model provides an embodiment: a portable manual piece collecting device, including base 1, the upper end surface of base 1 is provided with the guide rail 10 of horizontal distribution, and the guide rail 10 is provided with three, still including:
[0027] Transmission mechanism 2 is set at the intermediate position above base 1, and the upper side of transmission mechanism 2 is installed with rotating roller 4, rotating roller 4 is provided with a plurality of, and rotating roller 4 is connected with transmission mechanism 2 through bearing, and a plurality of transmission wheels 5 are installed at the outside of rotating roller 4 equidistantly, and one side of transmission mechanism 2 is installed with transmission frame 3, and the side surface of transmission frame 3 is welded and fixed with transmission mechanism 2, and one end of rotating roller 4 penetrates transmission frame 3;
[0028] The air cushion table 6 is arranged on both sides of the conveying mechanism 2, the air cushion table 6 is internally provided with the air bag 16, the air bag 16 is provided with the slicing table 7 above, the edge of the slicing table 7 is fixed with the air cushion table 6, and the upper end surface of the conveying wheel 5 is flush with the upper end surface of the expanded slicing table 7.
[0029] Please refer to Figure 3 and Figure 5 , the conveying mechanism 2 is provided with the driving motor 13 below, the shell of the driving motor 13 is welded and fixed with the conveying mechanism 2, the output shaft of the driving motor 13 is provided with the driving pulley 14, the chain wheels 18 are arranged on one end of the transmission frame 3, the chain wheels 18 are driven and matched through the chain belt 19, the driving pulley 20 is fixedly arranged on one end of the rear roller 4, the driving pulley 20 is connected with the driving pulley 14 through the belt 15, the staff can check the moving photovoltaic glass, thereby providing a premise for subsequent slicing.
[0030] Please refer to Figure 4 , the air bag 16 is provided with the inflatable corrugated hose 12 at the bottom, the inflatable corrugated hose 12 extends to the outside of the air cushion table 6, the air inlet end of the inflatable corrugated hose 12 is provided with the air blower 17, the air blower 17 is fixed to the ground through the mounting frame, the inflatable corrugated hose 12 is provided with the sealing valve at one end close to the bottom of the air cushion table 6, the air bag 16 in the air cushion table 6 is injected through the inflatable corrugated hose 12, so that the air bag 16 is continuously expanded, the upper end surface of the slicing table 7 is supported, and the staff can check the moving photovoltaic glass.
[0031] Please refer to Figure 1 and Figure 3 , the conveying mechanism 2 and the air cushion table 6 are provided with the support frames 8 arranged in a rectangular array at the bottom, the support frames 8 are respectively welded and fixed with the conveying mechanism 2 and the air cushion table 6, the movable wheels 9 are fixedly arranged at the bottom of the support frames 8, the upper end surface of the guide rail 10 is provided with the limiting sliding groove 11, the movable wheels 9 are embedded into the limiting sliding groove 11, the movable wheels 9 are slidably matched with the limiting sliding groove 11, the movable wheels 9 are provided with the self-locking device outside, the staff can reasonably adjust the distance between the conveying mechanism and the air cushion table according to the width of the photovoltaic glass, so that the slicing work is more convenient and efficient.
[0032] Working principle: when the three finished product photovoltaic glass original pieces pass through the cold end roller after longitudinal cutting, transverse cutting, edge cutting and subsequent secondary longitudinal cutting, the finished product glass on the left and right sides is transmitted to the air cushion table 6 through the transmission mechanism 2, at this time the air blower 17 is in operation, the finished product glass is held on the air cushion table 6, the worker pulls the glass to the air cushion table 6, checks whether there is any defect, and then manually lifts the finished product glass and places it on the special glass rack; if any defective product is found, the worker can push the defective product to the downstream collecting group personnel on the air cushion table 6, and the downstream collecting group personnel can place the defective product on the special glass rack. The middle finished product glass is transmitted to the transmission mechanism 2 in the middle of the device through the cold end conveying roller, the transmission mechanism 2 controls the transmission speed through the stepless speed change drive motor 13, and the transmission speed is matched with the cold end conveying roller speed, so that the finished product glass is transmitted to the end of the roller, and the manual air cushion table 6 is arranged at the end, and the worker collects the finished product glass according to the above operation method.
[0033] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A portable artificial sheet collecting device, comprising a base (1), the upper end surface of the base (1) is provided with transversely distributed guide rails (10), and the guide rails (10) are provided with three; characterized in that Further comprising: a conveying mechanism (2) provided at the middle position above the base (1), a rotating roller (4) is installed above the conveying mechanism (2), the rotating roller (4) is provided with multiple, and the rotating roller (4) is connected with the conveying mechanism (2) through a bearing, multiple conveying wheels (5) are equidistantly installed outside the rotating roller (4), a transmission frame (3) is installed on one side of the conveying mechanism (2), and the side surface of the transmission frame (3) is welded and fixed with the conveying mechanism (2), and one end of the rotating roller (4) penetrates through the transmission frame (3); an air cushion table (6) is provided on both sides of the conveying mechanism (2), and an air bag (16) is installed inside the air cushion table (6), and a sheet dividing table (7) is provided above the air bag (16), and the edge of the sheet dividing table (7) is fixed with the air cushion table (6).
2. A portable artificial sheet harvesting device according to claim 1, characterized in that: A driving motor (13) is provided below the conveying mechanism (2), and the shell of the driving motor (13) is welded and fixed with the conveying mechanism (2), a driving pulley (14) is installed on the output shaft of the driving motor (13), a sprocket (18) is installed on one end inside the transmission frame (3), the sprockets (18) are transmission matched through a chain belt (19), a driven pulley (20) is fixedly installed on one end of the rear rotating roller (4), and the driven pulley (20) is connected with the driving pulley (14) through a belt (15).
3. A portable artificial sheet harvesting device according to claim 1, characterized in that: An inflatable corrugated hose (12) is installed at the bottom of the air bag (16), and the inflatable corrugated hose (12) extends to the outside of the air cushion table (6), an air blower (17) is installed at the air inlet end of the inflatable corrugated hose (12), and the air blower (17) is fixed to the ground through a mounting bracket.
4. A portable artificial sheet harvesting device according to claim 1, characterized in that: The bottom of the conveying mechanism (2) and the air cushion table (6) is provided with a support frame (8) distributed in a rectangular array, and the support frame (8) is welded and fixed with the conveying mechanism (2) and the air cushion table (6) respectively, a movable wheel (9) is fixedly installed at the bottom of the support frame (8), a limiting sliding groove (11) is arranged on the upper end surface of the guide rail (10), the movable wheel (9) is embedded into the inside of the limiting sliding groove (11), and the movable wheel (9) is sliding matched with the limiting sliding groove (11).
5. A portable artificial sheet harvesting device according to claim 1, characterized in that: The upper end surface of the conveying wheel (5) is flush with the upper end surface of the expanded sheet dividing table (7).
6. A portable artificial sheet harvesting device according to claim 4, wherein: The outside of the movable wheel (9) is provided with a self-locking device.
7. A portable artificial sheet harvesting device according to claim 3, characterized in that: The end of the inflatable corrugated hose (12) close to the bottom of the air cushion table (6) is provided with a sealing valve.
Citation Information
Patent Citations
Photovoltaic panel collecting machine
CN210045728U