Fiber bundle broadening and real-time thickness and width regulation and control device
By using a symmetrical plane and surface elastic extrusion contact widening mechanism and feedback controller, the problem of consistency and uniformity in fiber bundle widening is solved, and efficient widening and thickness control of fiber bundles are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANYANG HAOKE TECH DEV CO LTD
- Filing Date
- 2025-02-26
- Publication Date
- 2026-04-10
AI Technical Summary
Existing fiber bundle broadening technology suffers from problems such as large fiber damage, poor consistency and uniformity. Traditional fiber bundle broadening mechanisms have only one-sided contact between the fiber bundle and the roller, making it difficult to achieve tension consistency and thickness uniformity.
A symmetrically arranged surface-to-surface elastic compression contact widening mechanism is adopted, combined with a feedback controller and a widening adjustment mechanism. The fiber bundle is widened through the transverse and longitudinal widening mechanisms to ensure the uniformity and consistency of the fiber bundle.
This method achieves tension consistency and thickness uniformity during fiber bundle broadening, improves the broadening effect and transmission performance of the fiber bundle, and ensures uniformity and consistency after broadening.
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Figure CN224105249U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, especially a kind of fiber bundle spreading and real-time thickness and width control device. BACKGROUND
[0002] Carbon fiber spreading is a technology that expands carbon fiber bundles or carbon fiber cloth in the width direction through a specific process to improve its performance and application range. Patent CN202021694387.2 spreads yarn by vibration, CN202110031133.5 and CN202211311976.1 roll and spread, CN202121378310.9 stretch and friction spread, which belong to mechanical action spreading; CN202110262256.X and 202010303481.9 airflow spreading, which use airflow disturbance transverse action to spread; CN201711120527.8 and CN201310187189.5 ultrasonic-assisted spreading, which borrow ultrasonic vibration action; there are also composite processing spreading, which use multiple ways such as machinery, airflow, and ultrasonic wave to improve spreading effect, such as CN202410983119.9. However, these methods all rely on vibration or transverse action, which causes large damage to fibers, poor consistency, and poor uniformity. In addition, traditional fiber bundle spreading and thickness and width adjusting mechanisms basically use the method of adjusting paddle rollers to have a certain angle with the fiber spreading direction. Due to the tension at both ends of the spreading mechanism, the fiber bundle is spread under the combined action of tension and roller angle.
[0003] The spreading and thickness and width control device mentioned in the utility model spreads the fiber bundle in a top-down and full-contact manner, ensuring the uniformity and consistency of the spread fiber bundle. SUMMARY
[0004] In view of the defects and problems existing in the existing fiber bundle spreading technology, a fiber bundle spreading and real-time thickness and width control device is provided, which sets a spreading mechanism for horizontal spreading, uses symmetrically arranged face-to-face elastic extrusion contact to spread the fiber bundle, and sets a feedback controller to detect and feedback the fiber bundle spreading condition. The spreading adjusting mechanism adjusts the width and thickness of the fiber bundle spreading, ensuring the uniformity and consistency of the spread fiber bundle.
[0005] The utility model discloses a technical scheme which is adopted: the utility model discloses a kind of fiber bundle width and real-time thickness and width regulating device, including transmission mechanism, width mechanism, feedback controller, width adjusting mechanism, width mechanism is set in the middle of fiber bundle width and real-time thickness and width regulating device, width mechanism is set as transverse width, the transverse expansion effect of the elastic deformation of width conveying belt is used, the physical rolling of the width mechanism drives fiber bundle transverse expansion to fiber bundle;The feedback controller is set to install in the rear end of width mechanism export end;The width adjusting mechanism is set in width mechanism export end.
[0006] Further, the fiber bundle width and real-time thickness and width regulating device is transverse width, including transmission mechanism, width mechanism, feedback controller, width adjusting mechanism, bottom plate, backing plate, the width mechanism is set in middle, import end is set fixed on the bottom plate, export end is set fixed on the backing plate;The width adjusting mechanism is set in one end of width mechanism, and the width adjusting mechanism one end is set to install on the backing plate, and the other end is set to be fixedly installed on the bottom plate;The transmission mechanism includes tension device I of import end and tension device II of export end, narrow fiber bundle before width is introduced into width mechanism through the tension device I of import end, and after fiber bundle is widened through width mechanism, it enters tension device II and exports wide fiber bundle after widthening;The backing plate can slide on the bottom plate to adjust the deformation degree of width conveying belt.
[0007] Further, the width mechanism is transverse slot width mechanism, including symmetrically arranged transverse slot small roller, transverse slot elastic width conveying belt, transverse slot large roller, width conveying belt puller, fixed support, the transverse slot small roller is symmetrically set to install on the front end of width mechanism, and transverse slot structure is arranged on the outer surface of transverse slot small roller for transmission, and transverse slot small roller is located at the start position of fiber bundle unfolding process;The transverse slot large roller is symmetrically set to install on the rear end of transverse width mechanism, and transverse slot structure is arranged on the outer surface of transverse slot large roller for transmission, and transverse slot large roller is located at the end position of fiber bundle unfolding process;The transverse slot elastic width conveying belt is set to surround the outside of transverse slot small roller and transverse slot large roller, and the inner surface of transverse slot elastic width conveying belt in contact with transverse slot small roller and transverse slot large roller is set to be uniformly distributed with the transverse slot of transverse slot large / small roller outer surface transverse slot structure is adapted;The fixed support is set to install transverse slot small roller and transverse slot large roller, and the lower end of fixed support is fixedly installed with backing plate;The width conveying belt puller is set to be fixedly installed on the rear end of width mechanism, and the upper end of width conveying belt puller is set to be two groups of symmetrically rotating spherical gyrators;The outside of elastic width conveying belt is set to be outward expansion column belt, and is embedded with the width conveying belt puller, and when moving from front to back, under the action of width conveying belt puller, elastic width conveying belt expands outward and widens;
[0008] Further, the two ends of transverse slot small roller are provided with width-limiting structure.
[0009] Furthermore, the horizontal groove small roller and the horizontal groove large roller are set to be of unequal length. Preferably, the length of the horizontal groove small roller is approximately equal to 1 / 2 of the length of the horizontal groove large roller.
[0010] Furthermore, the two sets of rotating spherical rotating bodies of the broadening conveyor belt puller are arranged at positions having the same height as the centers of the symmetric horizontal groove large rollers.
[0011] Furthermore, the horizontally grooved elastic broadening conveyor belt is deformable, and its width and thickness vary with the tension.
[0012] Furthermore, the feedback controller is a laser width feedback controller, which is respectively arranged on both sides of the backing plate and the fiber bundle. The laser width feedback controller emits laser light.
[0013] Furthermore, the broadening adjustment mechanism includes a servo motor, a threaded adjustment seat I, a screw rod, and a threaded adjustment seat II. The threaded adjustment seat I is fixedly installed on the mounting base plate, and an internal threaded structure is provided at the upper end of the threaded adjustment seat I; the threaded adjustment seat II is installed on the mounting backing plate, and an internal threaded structure is provided at the upper end of the threaded adjustment seat II; the screw rod is provided with an external threaded mechanism and is sleeved in the threaded holes of the threaded adjustment seat I and the threaded adjustment seat II.
[0014] Furthermore, the tension device I and the tension device II include a tension roller and a fixing plate. The number of tension rollers is 3, and the tension rollers are arranged in an inverted "pin" shape; the fixing plate is fixedly arranged at both ends of the 3 tension rollers.
[0015] Furthermore, the broadening mechanism is a longitudinally grooved broadening mechanism, which includes symmetrically arranged longitudinally grooved small rollers, a longitudinally grooved elastic broadening conveyor belt, longitudinally grooved large rollers, a fixing bracket, and a fine-tuning screw for the width of the broadening conveyor belt. The longitudinally grooved small rollers are symmetrically arranged and installed at the front end of the broadening mechanism, and a circumferential groove structure for transmission is provided on the outer surface of the longitudinally grooved small rollers. The longitudinally grooved small rollers are located at the starting position of the fiber bundle unfolding process; the longitudinally grooved large rollers are symmetrically arranged and installed at the rear end of the broadening mechanism, and a circumferential groove structure for transmission is provided on the outer surface of the longitudinally grooved large rollers. The longitudinally grooved large rollers are located at the ending position of the fiber bundle unfolding process; the longitudinally grooved elastic broadening conveyor belt is arranged to surround the outer surfaces of the longitudinally grooved small rollers and the longitudinally grooved large rollers, and circumferential grooves adapted to the circumferential grooves of the longitudinally grooved large / small rollers are provided on the inner surfaces of the longitudinally grooved elastic broadening conveyor belt in contact with the longitudinally grooved small rollers and the longitudinally grooved large rollers.
[0016] Furthermore, the longitudinally grooved large rollers are set to be of a split structure, and internal threaded structures with different helix directions are provided at the centers of the split longitudinally grooved large rollers;
[0017] Furthermore, external threaded structures with different helix directions adapted to the split longitudinally grooved large rollers are provided at both ends of the fine-tuning screw for the width of the broadening conveyor belt.
[0018] The utility model has the advantages of 1. the utility model discloses fiber bundle spreading and thickness and width regulation and control device, adopt the symmetrical setting face and face elastic extrusion contact mode to spread the fiber bundle, and the tension adjustment is consistent;2. the utility model discloses fiber bundle spreading and thickness and width regulation and control device, set up two kinds of horizontal slot spreading mechanism and vertical slot spreading mechanism, adopt spreading conveyer belt traction device or spreading conveyer belt width micrometer screw rod to adjust the spreading width;3. the utility model discloses fiber bundle spreading and thickness and width regulation and control device, set up feedback controller and detect and feedback the fiber bundle spreading situation, adjust the distance of spreading mechanism through spreading adjustment mechanism, guarantee the spreading tension of fiber bundle adjustment, and then adjust the fiber bundle width and thickness;4. the utility model discloses fiber bundle spreading and thickness and width regulation and control device, set up two tension devices in the fiber bundle spreading process, guarantee the uniformity of fiber bundle before and after spreading, provide good transmission performance for the fiber bundle spreading process;5. the utility model discloses fiber bundle spreading and thickness and width regulation and control device, set up two faces, and the face contact mode is used to spread the fiber bundle, guarantee the uniformity and consistency after spreading. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the fiber bundle elastic spreading schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0020] Figure 2 It is the structure schematic view of horizontal slot of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0021] Figure 3 It is the horizontal slot spreading mechanism schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0022] Figure 4 It is the horizontal slot spreading mechanism partial section view amplification schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0023] Figure 5 It is the adjustment mechanism schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0024] Figure 6 It is the horizontal slot elastic spreading conveyer belt structure schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0025] Figure 7 It is the horizontal slot big and small roller structure schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0026] Figure 8 It is the transmission mechanism schematic view of the utility model fiber bundle spreading and real -time thickness and width regulation and control device.
[0027] Figure 9 It is the longitudinal groove structure schematic view of the fiber bundle spreading and real-time thickness and width control device of the utility model.
[0028] Figure 10 It is the longitudinal groove spreading mechanism structure schematic view of the fiber bundle spreading and real-time thickness and width control device of the utility model.
[0029] Figure 11 It is the partial section enlarged schematic view of the longitudinal groove spreading mechanism of the fiber bundle spreading and real-time thickness and width control device of the utility model.
[0030] Figure 12 It is the longitudinal groove elastic spreading conveyor belt structure schematic view of the fiber bundle spreading and real-time thickness and width control device of the utility model.
[0031] Figure 13 It is the longitudinal groove big and small roller structure schematic view of the fiber bundle spreading and real-time thickness and width control device of the utility model.
[0032] BRIEF DESCRIPTION OF DRAWINGS: 10-fiber bundle;20-tension device I;21-tension roller;22-fixed plate;30-horizontal groove spreading mechanism;31-horizontal groove small roller;32-horizontal groove elastic spreading conveyor belt;33-horizontal groove big roller;34-spreading conveyor belt puller;35-fixed support;40-feedback controller;50-spreading adjustment mechanism;51-servo motor;52-threaded adjustment seat I;53-screw;54-threaded adjustment seat II;60-tension device II;61-tension roller;62-fixed plate;70-longitudinal groove spreading mechanism;71-longitudinal groove small roller;72-longitudinal groove elastic spreading conveyor belt;73-longitudinal groove big roller;74-spreading conveyor belt width fine adjustment screw;75-fixed support;80-bottom plate;90-pad plate. DETAILED DESCRIPTION
[0033] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0034] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0035] In the description of the utility model, it is to explain, unless otherwise definite and limited, the term "installation", "link", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication。For ordinary skilled in the art, the above-mentioned terms can be understood in the utility model according to the specific meaning of the specific circumstances.
[0036] As Figures 1-13 The utility model discloses a fiber bundle width and real-time thickness and width control device, including transmission mechanism, width mechanism, feedback controller 40, width adjustment mechanism 50, width mechanism sets the middle part in fiber bundle width and real-time thickness and width control device, width mechanism sets to transverse width, adopts the transverse expansion effect of width conveying belt elastic deformation, the physical rolling of width mechanism drives the transverse expansion of fiber bundle to fiber bundle;Feedback controller 40 sets up in the width mechanism export end, the width of fiber bundle 10 is monitored in real time and is fed back to control center system;Width adjustment mechanism 50 sets up in one end of width mechanism, adjusts the distance between elastic big pulley and elastic small pulley in width mechanism, further adjusts the tension of width conveying belt wrapped in the outside of size elastic pulley, to change the width of fiber bundle 10, fiber bundle 10 enters width mechanism by transmission mechanism, under the symmetrical setting elastic small pulley, elastic width conveying belt, elastic big pulley double-sided contact and extrusion, fiber bundle 10 is deformed and is widened under stress, guarantees the uniformity and consistency after width, feedback controller 40 is monitored in real time and is fed back to the width of fiber bundle 10, further width adjustment adjusts the relative position of width mechanism 50 and adjusts the tension size, adjusts the width and thickness of fiber bundle 10. Example one
[0037] As Figures 2-8As shown, a kind of fiber bundle widening and real-time thickness and width regulating device of transverse slot widening, including transmission mechanism, transverse slot widening mechanism 30, feedback controller 40, widening adjustment mechanism 50, bottom plate 80, backing plate 90, the transverse slot widening mechanism 30 is set in middle part, import end is set fixed in bottom plate 80, export end is set fixed in backing plate 90;The widening adjustment mechanism 50 is set in the export end of transverse slot widening mechanism 30, and one end of widening adjustment mechanism 30 is set to be installed on backing plate 90, and the other end is set to be fixedly installed on bottom plate 80, the relative position of backing plate 90 and bottom plate 80 is adjusted by servo motor 51 rotation, and the distance between transverse slot large roller 33 and transverse slot small roller 31 in widening mechanism 30 is adjusted;The transmission mechanism includes tension device I 20 of import end and tension device II 60 of export end, and the narrow fiber bundle 100 before widening is introduced into transverse slot widening mechanism 30 by the tension device I 20 of import end, and the fiber bundle 100 is widened into tension device II 60 by transverse slot widening mechanism 30 and is exported after the wide fiber bundle of widening, and the tension of fiber bundle 100 is kept consistent before and after widening process by the tension device I 20 and tension device II 60 of the both ends of widening mechanism 30, and the widening effect of fiber bundle 100 is improved;Backing plate 90 can slide on bottom plate 80, and further drive the transverse slot large roller 33 installed on it to move, adjust the distance between transverse slot large roller 33 and transverse slot small roller 31, to adjust the deformation degree of widening conveyor belt.
[0038] The transverse slot widening mechanism 30 comprises symmetrically arranged transverse slot small rollers 31, transverse slot elastic widening conveyor belts 32, transverse slot large rollers 33, widening conveyor belt pullers 34, and fixed supports 35. The transverse slot small rollers 31 are symmetrically arranged and installed at the front end of the transverse slot widening mechanism 30. A transverse slot structure is arranged on the outer surface of the transverse slot small rollers 31. The transverse slot small rollers 31 are located at the starting position of the fiber bundle 100 widening process. The fiber bundle 100 is widened starting from the right end of the symmetrically arranged transverse slot small rollers 31. The transverse slot large rollers 33 are symmetrically arranged and installed at the rear end of the transverse slot widening mechanism 30. A transverse slot structure is arranged on the outer surface of the transverse slot large rollers 33. The transverse slot large rollers 33 are located at the ending position of the fiber bundle 100 widening process. The fiber bundle 100 is shaped after the final widening of the symmetrically arranged transverse slot large rollers 33. The transverse slot elastic widening conveyor belts 32 are arranged around the outer sides of the transverse slot small rollers 31 and the transverse slot large rollers 33. The inner surfaces of the transverse slot elastic widening conveyor belts 32 in contact with the transverse slot small rollers 31 and the transverse slot large rollers 33 are arranged with uniformly distributed transverse slots compatible with the transverse slot structures of the transverse slot small rollers 31 and the transverse slot large rollers 33. The transverse slot elastic widening conveyor belts 32 and the transverse slot large / small rollers cooperate with each other to convey and extrude the fiber bundle 100 in face-to-face contact, thereby keeping the fiber bundle 100 fully widened in the transverse slot widening mechanism 30. The upper ends of the fixed supports 35 are arranged and installed at the two ends of the transverse slot small rollers 31 and the transverse slot large rollers 33. The lower ends of the fixed supports 35 are fixedly installed with the base plate 90, thereby fixing the symmetrically arranged transverse slot small rollers 31 and the transverse slot large rollers 33. The widening conveyor belt pullers 34 are arranged and fixed at the rear end of the transverse slot widening mechanism 30. The upper ends of the widening conveyor belt pullers 34 are arranged as two groups of symmetrically rotating spherical bodies. The rotating spherical bodies clamp and act on the transverse slot elastic widening conveyor belts 32, thereby pulling and adjusting the width of the output end of the transverse slot elastic widening conveyor belts 32. The outer sides of the elastic widening conveyor belts 32 are arranged with outer widening columns embedded in the widening conveyor belt pullers. When moving from front to back, the elastic widening conveyor belts 32 are expanded and widened outward under the action of the widening conveyor belt pullers 34.
[0039] Further, the two ends of the transverse slot small rollers 31 are arranged with width limiting structures, thereby preventing the transverse slot elastic widening conveyor belts 32 passing through one end of the transverse slot small rollers 31 from being thinned.
[0040] Further, the transverse slot small rollers 31 and the transverse slot large rollers 33 are arranged to be non-equal in length. Preferably, the length of the transverse slot small rollers 31 is about 1 / 2 of the length of the transverse slot large rollers 33. The transverse slot elastic widening conveyor belts 32 around the outer surfaces of the transverse slot small rollers 31 and the transverse slot large rollers 33 also form a non-equal width state at the two ends, thereby cooperating with the gradual widening process of the fiber bundle 100.
[0041] Furthermore, the two sets of counter-rotating spherical rotating bodies of the widening conveyor belt puller 34 are positioned at the same height as the center of the symmetrical transverse groove large roller 33.
[0042] Furthermore, the transverse groove elastic widening conveyor belt 32 is deformable, and its width and thickness can change with tension.
[0043] Furthermore, the feedback controller 40 is a laser width feedback controller, which is respectively set on both sides of the pad 90 and the fiber bundle 100. The laser width feedback controller emits laser light and detects and feeds back the unfolded width of the fiber bundle 100 through the laser light.
[0044] Furthermore, the widening adjustment mechanism 50 includes a servo motor 51, a threaded adjustment seat I 52, a lead screw 53, and a threaded adjustment seat II 54. The threaded adjustment seat I 51 is fixedly mounted on the base plate 80, and an internal thread structure is provided on the upper end of the threaded adjustment seat I 52. The threaded adjustment seat II 54 is mounted on the mounting pad 90, and an internal thread structure is provided on the upper end of the threaded adjustment seat II 54. The lead screw 53 is provided with an external thread mechanism and is fitted into the threaded holes in the threaded adjustment seats I 52 and II 54. The servo motor 51 drives the lead screw 53 to rotate in the forward or reverse direction. Under the threaded rotation, the lead screw 53 moves axially to adjust the relative position of the threaded adjustment seat II 54 mounted on the pad 90, thereby driving the pad 90 to move on the base plate 80 to adjust the distance between the threaded adjustment seats I 52 and II 54. Furthermore, the tension of the transverse groove elastic widening conveyor belt 32 wrapped around the large and small rollers is adjusted. Furthermore, under the action of tension, the thickness and length of the transverse groove elastic widening conveyor belt 32 are adjusted.
[0045] Furthermore, the tension device I includes a tension roller 21 and a fixing plate 22. The number of tension rollers is 3, and the tension rollers 21 are installed in an inverted "V" shape. The fixing plate 22 is fixed at both ends of the 3 tension rollers 21 to fix the 3 tension rollers 21. The fiber bundle 100 enters from the right end, wraps around the outer surface of the first tension roller 21, wraps downward around the surface of the second tension roller 21, and then wraps upward around the outer surface of the third tension roller 21 before exiting from the left end and entering the stretching mechanism 30, which serves to maintain the tension of the fiber bundle 100 before stretching.
[0046] Furthermore, the tension device II 60 includes a tension roller 61 and a fixing plate 62. Similarly, the tension device II 60 is configured the same as the tension device I 20. After the fiber bundle 100 comes out from the right end widening mechanism, it enters and wraps around the outer surface of the first tension roller 61, then downwards around the outer surface of the second tension roller 61, and then upwards around the outer surface of the third tension roller 61 before exiting from the left end, thus maintaining the tension of the widened fiber bundle 100.
[0047] The implementation process of the utility model discloses: narrow fiber bundle is introduced to tension device I 20 from left end, is introduced to transverse slot elastic spreading conveyor belt 32 after passing through tension device I 20, and the width of the left end of transverse slot elastic spreading conveyor belt 32 is widened under the action of spreading conveyor belt tractor 34, and simultaneously, fiber bundle 100 is in the face-to-face contact extrusion of the common symmetrical setting transverse slot small pulley 31, transverse slot elastic spreading conveyor belt 32 and transverse slot large pulley 33 on spreading mechanism 30, and the width of narrow fiber bundle 100 is widened and widened in the process of being transported from transverse slot small pulley 31 to transverse slot large pulley 33 along with the width of transverse slot elastic spreading conveyor belt 32 gradually widening, and the spreading is completed at transverse slot large pulley 33, and fiber bundle 10 is output after completing spreading through tension device II 60.
[0048] Further, the spreading width of fiber bundle 100 can be adjusted by the position adjustment of spreading conveyor belt tractor 34 traction head.
[0049] Further, feedback controller 40 emits laser, and the spreading width of fiber bundle 100 is detected and fed back through laser.
[0050] Further, spreading adjustment mechanism 50 rotates screw rod 53 by forward or reverse rotation of servo motor 51, adjusts the relative position of threaded adjusting seat II 54 and threaded adjusting seat I 51, further drives the position of transverse slot large pulley 33 installed on backing plate 90, further adjusts the tension of transverse slot elastic spreading conveyor belt 32 wrapped outside the large and small transverse slot pulleys, further adjusts the thickness and length of transverse slot elastic spreading conveyor belt 32 under the action of tension, and further adjusts the thickness and width of fiber bundle 100 spreading. Example two
[0051] As Figures 9-13 shown, a longitudinal slot spreading fiber bundle spreading and real-time thickness and width regulating device, including transmission mechanism, longitudinal slot spreading mechanism 70, feedback controller, spreading adjustment mechanism 50, bottom plate 80, backing plate 90, the spreading mechanism 70 is arranged on the middle of the upper end surface of the installation bottom plate 80, one end is arranged fixed on the bottom plate 80, and the other end is arranged fixed on the backing plate 90, the spreading adjustment mechanism 50, the feedback controller 40, the bottom plate 80, the backing plate 90, the same as the transverse slot spreading fiber bundle spreading and real-time thickness and width regulating device, are not described one by one.
[0052] The longitudinal groove widening mechanism 70 includes symmetrically arranged longitudinal groove small rollers 71, a longitudinal groove elastic widening conveyor belt 72, a longitudinal groove large roller 73, a fixed bracket 75, and a widening conveyor belt width fine-tuning screw 74. The longitudinal small rollers 71 are symmetrically arranged vertically at the front end of the longitudinal groove widening mechanism 70. A circumferential groove structure for transmission is provided on the outer surface of the longitudinal groove small rollers 71. The longitudinal groove small rollers 71 are located at the beginning of the fiber bundle 100 unfolding process, and begin to widen the narrow fiber bundle 100 introduced from the front end between the symmetrically arranged vertically arranged elastic longitudinal groove small rollers 71. The longitudinal groove large roller 73 is symmetrically arranged vertically at the rear end of the longitudinal groove widening mechanism 70. A circumferential groove structure for transmission is provided on the outer surface of the longitudinal groove large roller 73. The longitudinal groove large roller 73 is located at the rear end of the fiber bundle 100. At the end of the unfolding process, the fiber bundle 100 is finally widened and shaped after passing through the symmetrically arranged elastic longitudinal groove large rollers 73. The longitudinal groove elastic widening conveyor belt 72 is arranged around the outer surface of the longitudinal groove small rollers 71 and the longitudinal groove large rollers 73. The inner surface of the longitudinal groove elastic widening conveyor belt 72 in contact with the longitudinal groove small rollers 71 and the longitudinal groove large rollers 73 is provided with circumferential grooves that are evenly distributed and adapted to the circumferential groove shape of the longitudinal groove large / small rollers. The longitudinal groove elastic widening conveyor belt 72 and the longitudinal groove large / small rollers cooperate with each other to convey the fiber bundle 100 while making face-to-face contact and squeezing the fiber bundle 100, so as to keep the fiber bundle fully widened in the longitudinal groove widening structure 70. The fixed bracket 75 and the fiber bundle widening and real-time thickness and width adjustment device of the transverse groove widening are not described in detail here.
[0053] Furthermore, the longitudinal groove large roller 73 is configured as a split structure, with internal thread structures of different directions of rotation set at the center of the split longitudinal groove large roller 73.
[0054] Furthermore, the two ends of the widening conveyor belt width fine-tuning screw 74 are provided with external thread structures that are adapted to different directions of rotation of the split longitudinal groove large roller 73. When the widening conveyor belt width fine-tuning screw 74 is rotated, the split longitudinal groove large roller 73 moves in the forward or reverse direction to both ends of the widening conveyor belt width fine-tuning screw 74 at the same time, so as to realize the fine adjustment of the widening width.
[0055] The implementation process of this utility model is as follows: The narrow fiber bundle 100 is symmetrically arranged above and below the longitudinal groove widening mechanism 70. Under the face-to-face contact and compression of the longitudinal groove small roller 71, the longitudinal groove elastic widening conveyor belt 72 and the longitudinal groove large roller 73, the narrow fiber bundle 100 is transported from the elastic longitudinal groove small roller 71 to the longitudinal groove large roller 73 and widens as the width of the longitudinal groove elastic widening conveyor belt 72 gradually increases. The widening is completed when it is transported to the elastic longitudinal large roller 73.
[0056] Further, the width-expanding conveying belt width fine adjustment screw 74 has threads with different rotation directions at two ends, when the width-expanding conveying belt width fine adjustment screw 74 rotates forward or reversely, the longitudinal split longitudinal groove large roller 74 simultaneously moves forward or reversely to the two ends of the width-expanding conveying belt width fine adjustment screw 74, so as to realize the width-expanding width fine adjustment.
[0057] Each of the embodiments in the specification is described in a related manner, and the same and similar parts between the embodiments can be referred to each other, and each of the embodiments mainly explains the difference from other embodiments.
[0058] The above only describes the preferred embodiments of the present application, and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application is included in the protection scope of the present application.
Claims
1. A fiber bundle spreading and real-time thickness and width regulating device, comprising a conveying mechanism, a spreading mechanism, a feedback controller, a spreading adjusting mechanism, characterized in that: The widening mechanism is arranged in the middle of the fiber bundle widening and real-time thickness and width regulating device, is set to transverse widening, adopts the transverse expansion effect of the elastic deformation of the widening conveyor belt, the widening mechanism drives the fiber bundle to expand transversely by physical rolling; the feedback controller is arranged at the outlet end of the widening mechanism; the widening adjusting mechanism is arranged at the outlet end of the widening mechanism.
2. A fiber bundle broadening and real-time thickness and width regulating device according to claim 1, characterized in that: The fiber bundle widening and real-time thickness and width regulating device is transverse widening, comprising a transmission mechanism, a widening mechanism, a feedback controller, a widening adjusting mechanism, a base plate and a backing plate, the widening mechanism is arranged in the middle, the inlet end is fixed on the base plate, and the outlet end is fixed on the backing plate; the widening adjusting mechanism is arranged at one end of the widening mechanism, one end of the widening adjusting mechanism is arranged on the backing plate, and the other end is fixedly arranged on the base plate; the transmission mechanism comprises a tension device I at the inlet end and a tension device II at the outlet end, the narrow fiber bundle before widening is introduced into the widening mechanism through the tension device I at the inlet end, and the widened fiber bundle is introduced into the tension device II after widening and then is discharged; the backing plate can slide on the base plate to adjust the deformation degree of the widening conveyor belt.
3. A fiber bundle broadening and real-time thickness and width regulating device according to claim 2, characterized in that: The widening mechanism is a horizontal slot widening mechanism, comprising symmetrically arranged horizontal slot small rollers, a horizontal slot elastic widening conveyor belt, horizontal slot large rollers, a widening conveyor belt puller and a fixed support, the horizontal slot small rollers are symmetrically arranged on the front end of the widening mechanism, horizontal slot structures are arranged on the outer surfaces of the horizontal slot small rollers for transmission, and the horizontal slot small rollers are located at the starting position of the fiber bundle expansion process; the horizontal slot large rollers are symmetrically arranged on the rear end of the horizontal slot widening mechanism, horizontal slot structures are arranged on the outer surfaces of the horizontal slot large rollers for transmission, and the horizontal slot large rollers are located at the end position of the fiber bundle expansion process; the horizontal slot elastic widening conveyor belt is arranged around the outer sides of the horizontal slot small rollers and the horizontal slot large rollers, the inner surfaces of the horizontal slot elastic widening conveyor belt in contact with the horizontal slot small rollers and the horizontal slot large rollers are provided with horizontal slots which are uniformly distributed and matched with the horizontal slot structures on the outer surfaces of the horizontal slot small rollers and the horizontal slot large rollers; the fixed support is arranged to fix the horizontal slot small rollers and the horizontal slot large rollers, and the lower end of the fixed support is fixedly arranged on the backing plate; the widening conveyor belt puller is arranged at the rear end of the widening mechanism, and the upper end of the widening conveyor belt puller is provided with two groups of symmetrically rotating spherical bodies; the outer side of the elastic widening conveyor belt is provided with an outer expansion column belt which is embedded in the widening conveyor belt puller and is expanded and widened outward under the action of the widening conveyor belt puller when moving from front to back. Further, the two ends of the horizontal slot small roller are provided with width limiting structures. Further, the horizontal slot small roller and the horizontal slot large roller are arranged to be non-equal in length, and preferably the length of the horizontal slot small roller is about 1 / 2 of the length of the horizontal slot large roller.
4. A fiber bundle broadening and real-time thickness and width regulating device according to claim 3, characterized in that: The two groups of counter-rotating spherical bodies of the widening conveyor belt puller are arranged at positions with the same height as the centers of the symmetric horizontal slot large rollers.
5. A fiber bundle broadening and real-time thickness and width regulating device according to claim 3, characterized in that: The horizontal slot elastic widening conveyor belt is deformable, and the width and thickness change with the change of tension.
6. A fiber bundle broadening and real-time thickness and width regulating device according to claim 1 or 2, characterized in that: The feedback controller is a laser width feedback controller, which is arranged on the two sides of the fiber bundle respectively, and emits laser.
7. The fiber bundle broadening and real-time thickness and width regulating device according to claim 1 or 2, characterized in that: The expansion adjusting mechanism comprises a servo motor, a threaded adjusting seat I, a screw rod and a threaded adjusting seat II.
8. The fiber bundle broadening and real-time thickness and width regulating device according to claim 2, characterized in that: The tension device I and the tension device II comprise tension rollers and a fixed plate.
9. The fiber bundle broadening and real-time thickness and width control apparatus of claim 2, wherein: The expansion mechanism is a longitudinal groove expansion mechanism, which comprises symmetrically arranged longitudinal groove small rollers, a longitudinal groove elastic expansion conveyor belt, longitudinal groove large rollers, a fixed support and an expansion conveyor belt width fine adjustment screw rod.
10. A fiber bundle broadening and real-time thickness and width regulating device according to claim 9, characterized in that: The longitudinal groove large roller is arranged in a split structure, and different screw thread structures with different rotation directions are arranged in the center of the split longitudinal groove large roller. Furthermore, the expansion conveyor belt width fine adjustment screw rod is arranged with screw thread structures with different rotation directions at both ends, which are matched with the screw thread structures with different rotation directions of the split longitudinal groove large roller.
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