Adsorption device for glass processing

By introducing an operating status sensor block and proximity switch into the adsorption device for glass processing, the problem of insufficient monitoring of vacuum suction cup status is solved, enabling timely warning of vacuum suction cup malfunctions and avoiding damage and safety risks during glass hoisting.

CN224105357UActive Publication Date: 2026-04-10SICHUAN XINRUICHENG GLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The lack of an effective monitoring and judgment mechanism for the working status of vacuum suction cups in the existing technology makes it impossible to detect vacuum suction cup failures in a timely manner, which poses a risk of falling during glass hoisting and movement, causing damage and safety hazards.

Method used

An adsorption device for glass processing was designed. It adopts a sliding installation of the induction block and the adsorption body in operation status. Through the cooperation of proximity switch and metal induction insert, the device realizes real-time monitoring and buzzer warning of vacuum suction cup failure, so as to ensure that the staff can stop the hoisting operation in time.

Benefits of technology

It enables timely warnings of vacuum suction cup malfunctions, preventing glass from falling and being damaged due to unstable adhesion during hoisting and movement, thus ensuring safety and the integrity of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an adsorption device for glass processing, which relates to the technical field of glass processing, and comprises an adsorption main body, nine running state matching induction blocks are uniformly distributed on the bottom end surface of the adsorption main body, and when the adsorption main body is lifted, the running state matching induction blocks are separated from the adsorption main body by a small distance; through separation of the small distance, induction separation of the metal matching induction insertion piece and the proximity switch is synchronously achieved, and when a certain set of vacuum suction cups breaks down and cannot achieve vacuum adsorption, under reset springback matching of a reset connecting piece, the running state matching induction block makes contact with the adsorption body again, and therefore the vacuum adsorption effect is achieved. And the metal matched induction inserting piece is also in the induction range of the proximity switch again, buzzing warning is achieved at the first time, and therefore fault warning of the vacuum suction cup is achieved for workers, and the problem that when glass is sucked, hoisted and moved through an existing vacuum suction cup, the state of the vacuum suction cup cannot be monitored and judged is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glass processing technical field, especially glass processing is with adsorption device. BACKGROUND

[0002] In the glass processing industry, especially for the production of large glass products, the hoisting and moving of glass is a key link in the whole processing flow. Whether the glass is transported from the storage area to the processing station or transferred between different processing equipment, accurate and stable hoisting and moving mode is required.

[0003] In the hoisting and moving operation of glass, it is crucial to ensure the integrity of the glass surface. Therefore, adsorption technology has become an ideal choice for fixing glass, which can stably fix the glass without direct contact and friction with the glass surface, effectively avoiding damage such as scratching and wear to the glass surface. Among them, vacuum chuck as the widely used adsorption method plays a key role in the process of glass hoisting and moving.

[0004] However, in the actual operation process, there is a lack of effective monitoring and judgment mechanism for the working state of the vacuum chuck. In the complex operation environment of glass hoisting and moving, the vacuum chuck may fail due to long-term use, component aging, accidental damage and other factors. Once the vacuum chuck fails and cannot normally realize the adsorption and fixing function of the glass, the staff cannot obtain this key information in the first time under the existing working mode. Because the staff cannot know the abnormality of the vacuum chuck in time, the glass will have the risk of falling at any time due to unstable adsorption. Once the glass falls, it will inevitably cause serious damage to the glass, which not only causes economic loss, but also may pose a threat to the safety of surrounding personnel and equipment. CONTENT OF THE UTILITY MODEL

[0005] The utility model relates to a kind of glass processing is with adsorption device, at least solve the problem that the state of vacuum chuck cannot be monitored and judged when glass is realized adsorption hoisting and moving by vacuum chuck.

[0006] The utility model provides a kind of glass processing is with adsorption device, specifically includes: adsorption main part, the adsorption main part is fixedly installed with hoisting equipment, vacuum pump electrically connected with control box is installed in adsorption main part, adsorption main part is equipped with nine groups of vacuum chuck connected with vacuum pump installation by hose and is installed in even distribution, adsorption main part bottom end face is equipped with nine pieces of operating state cooperation induction block and is installed in even distribution, operating state cooperation induction block is square block structure, vacuum chuck is fixedly installed in the center position of operating state cooperation induction block bottom end face, operating state cooperation induction block top end face center position is equipped with one cooperation storage groove, and hose is stored in the inside of cooperation storage groove in spiral shape.

[0007] Further, the bottom end surface of the running state matching sensing block is provided with a limiting hole penetrating through the top end surface at the position adjacent to the corner part of the four edges; a limiting column is fixedly installed at the position of the limiting hole of each running state matching sensing block on the bottom end surface of the adsorption body, and the limiting column and the limiting hole are in sliding insertion fit; a stop block in the form of a circular block structure is fixedly installed at the bottom end surface of the limiting column, and the diameter of the stop block is greater than the diameter of the limiting hole.

[0008] Further, the top end surface of the running state matching sensing block is provided with a reset receiving groove at the position adjacent to the axis of the limiting hole; a reset connecting piece in the form of a spring is sleeved on each limiting column, the top end of the reset connecting piece is fixedly connected with the bottom end surface of the adsorption body, and the bottom end of the reset connecting piece is fixedly connected with the inner end bottom surface of the reset receiving groove; in the natural state of the reset connecting piece, the bottom end surface of the running state matching sensing block is not in contact with the top end surface of the stop block.

[0009] Further, the bottom end surface of the running state matching sensing block is provided with a sensing matching insertion groove penetrating through the top end surface, a sensing groove is formed in the left side surface of the inner end of the sensing matching insertion groove, a group of proximity switches are fixedly installed on the left side surface of the inner end of the sensing groove, the proximity switches are electrically connected with the control box, and the sensing end of the proximity switch faces the right side.

[0010] Further, a metal matching sensing tab that can be matched with the proximity switch is fixedly installed at the position of the sensing matching insertion groove of each running state matching sensing block on the bottom end surface of the adsorption body, and the metal matching sensing tab and the sensing matching insertion groove are in insertion fit.

[0011] Further, the adsorption body is further provided with a buzzer electrically connected with the control box; in the natural state of the reset connecting piece, the metal matching sensing tab is in the sensing range of the proximity switch, when the proximity switch senses the metal matching sensing tab, the proximity switch feeds back a signal to the control box, and the control box controls the buzzer to start; when the bottom end surface of the running state matching sensing block is in contact with the top end surface of the stop block, the reset connecting piece is in a stretched state, and the metal matching sensing tab is out of the sensing range of the proximity switch.

[0012] The utility model provides a kind of adsorption device for glass processing, with the following beneficial effects:

[0013] The utility realizes the vacuum adsorption of glass based on the cooperation of the vacuum pump and multiple vacuum suction cups, and can realize the adsorption and hoisting movement of glass by cooperating with the installation of hoisting equipment and the adsorption main body to meet the position movement requirement during glass processing. The running state cooperation sensing block and the adsorption main body are designed in an up-down sliding type, so that when the adsorption main body is hoisted, the running state cooperation sensing block is separated from the adsorption main body by a small distance. Through the separation of the small distance, the metal cooperation sensing insert and the proximity switch are synchronously separated. When a group of vacuum suction cups fails to realize vacuum adsorption, the running state cooperation sensing block will be in contact with the adsorption main body again under the reset connection reset spring cooperation, and the metal cooperation sensing insert will be in the sensing range of the proximity switch again. At this time, based on the sensing cooperation of the proximity switch and the metal cooperation sensing insert, the buzzer alarm will be realized in the first time, so as to realize the fault alarm of the vacuum suction cup for the staff, so as to stop the hoisting movement operation in time to avoid the glass from falling and damaging due to unstable adsorption during hoisting movement. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the utility, the drawings of the embodiments will be briefly introduced below.

[0015] The drawings in the following description only relate to some embodiments of the utility, and are not limited to the utility.

[0016] In the drawings:

[0017] Figure 1 The bottom end axis measurement structure schematic diagram of the application is shown;

[0018] Figure 2 The local enlarged structure schematic diagram of the running state cooperation sensing block and the adsorption main body in the split state of the application is shown;

[0019] Figure 3 The top end axis measurement structure schematic diagram of the running state cooperation sensing block of the application is shown;

[0020] Figure 4 The cross-sectional structure schematic diagram of the running state cooperation sensing block in the installation state of the application is shown;

[0021] Figure 5 The system block diagram of the application is shown;

[0022] LIST OF REFERENCE NUMERALS

[0023] 1, adsorption main body; 101, limiting column; 102, stop block; 103, reset connecting piece; 104, metal cooperation sensing insert; 105, buzzer; 106, vacuum pump;

[0024] 2, operating state matching sensing block; 201, vacuum chuck; 202, sensing matching slot; 203, limiting jack; 204, reset storage groove; 205, matching storage groove; 206, sensing groove; 207, proximity switch;

[0025] 3, hose;

[0026] 4, control box. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme of the utility model embodiment will be clearly and completely described below in combination with the drawings of the utility model embodiment. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0028] Embodiment: please refer to Figures 1 to 5 :

[0029] The utility model provides a kind of adsorption device for glass processing, comprising: adsorption main body 1, adsorption main body 1 is fixedly installed with hoisting equipment, vacuum pump 106 electrically connected with control box 4 is installed in adsorption main body 1, adsorption main body 1 is equipped with nine groups of vacuum chuck 201 being connected with vacuum pump 106 installation by hose 3 and being installed in even distribution, adsorption main body 1 bottom end face is evenly distributed and is equipped with nine pieces of operating state cooperation induction block 2, operating state cooperation induction block 2 is square block structure, vacuum chuck 201 is fixedly installed in operating state cooperation induction block 2 bottom end face center part, operating state cooperation induction block 2 top end face center part is equipped with one cooperation storage groove 205, and hose 3 is received in cooperation storage groove 205 inside in spiral shape, through the hose 3 in spiral shape storage state, when operating state cooperation induction block 2 is moved downward along limiting column 101 by limiting insertion hole 203, hose 3 will be stretched, compensate its moving distance, ensure that hose 3 cannot be pulled and broken;Limiting insertion hole 203 is equipped with one in operating state cooperation induction block 2 bottom end face adjacent to four edge angle parts and penetrating its top end face;Limiting column 101 is fixedly installed in adsorption main body 1 bottom end face relative to the four limiting insertion holes 203 parts of each operating state cooperation induction block 2, limiting column 101 and limiting insertion hole 203 sliding insertion fit;Limiting column 101 bottom end face axis fixedly installs the baffle 102 being circular block structure, and the diameter of baffle 102 is greater than the diameter of limiting insertion hole 203;Reset storage groove 204 is equipped with one in operating state cooperation induction block 2 top end face relative to the four limiting insertion hole 203 axis parts;Every limiting column 101 periphery is all sleeved with one reset connecting piece 103 being spring, and reset connecting piece 103 top end is fixedly connected with adsorption main body 1 bottom end face, and reset connecting piece 103 bottom end is fixedly connected with reset storage groove 204 inner end bottom surface;Reset connecting piece 103 natural state, operating state cooperation induction block 2 bottom end face does not contact with the top end surface of baffle 102.

[0030] In this embodiment, the running state matching sensing block 2 bottom end face is provided with a sensing matching slot 202 penetrating the top end face, the left side face of the inner end of the sensing matching slot 202 is provided with a sensing slot 206, a group of proximity switches 207 are fixedly installed on the left side face of the inner end of the sensing slot 206, the proximity switches 207 are electrically connected with the control box 4, and the sensing end of the proximity switch 207 faces the right side; a metal matching sensing tab 104 which can be matched with the proximity switch 207 is fixedly installed on the bottom end face of the adsorption main body 1 relative to the sensing matching slot 202 of each running state matching sensing block 2, and the metal matching sensing tab 104 is inserted and matched with the sensing matching slot 202; the adsorption main body 1 is further provided with a buzzer 105 which is electrically connected with the control box 4; in the natural state of the reset connecting piece 103, the metal matching sensing tab 104 is in the sensing range of the proximity switch 207, and when the proximity switch 207 senses the metal matching sensing tab 104, the proximity switch 207 feeds back a signal to the control box 4, and the control box 4 controls the buzzer 105 to start; when the bottom end face of the running state matching sensing block 2 is in contact with the top end face of the stop block 102, the reset connecting piece 103 is in a stretched state, and the metal matching sensing tab 104 is out of the sensing range of the proximity switch 207.

[0031] The working principle of this embodiment is as follows:

[0032] When the glass is adsorbed, nine groups of vacuum suction cups 201 are in contact with the surface of the glass, then the vacuum pump 106 is started by the control box 4, the vacuum adsorption of the glass is realized by the control of the nine groups of vacuum suction cups 201 by the vacuum pump 106, then the adsorption main body 1 is lifted by the control of the hoisting equipment by the control box 4, so as to realize the lifting and moving operation of the glass, and when the lifting and moving operation is performed, the proximity switch 207 is started by the control of the control box 4;

[0033] When the hoisting device lifts the adsorption main body 1, the running state matching induction block 2 will move downwards along the limiting column 101 under the vacuum adsorption of the vacuum chuck 201 and the glass, until the top end surface of the stop block 102 contacts the bottom end surface of the running state matching induction block 2, at which time the reset connecting piece 103 is in a stretched state, and the metal matching induction insert piece 104 is out of the sensing range of the proximity switch 207 at this time, so the proximity switch 207 in the starting state senses the non-metal matching induction insert piece 104 at this time; when a group of vacuum chucks 201 fails to achieve vacuum adsorption and causes the glass to separate, at this time, the reset connecting piece 103 in the stretched state quickly resets and rebounds, thereby driving the running state matching induction block 2 to move upwards along the limiting column 101, and at this time, the metal matching induction insert piece 104 will be in the sensing range of the proximity switch 207 again, and when the proximity switch 207 senses the metal matching induction insert piece 104, the proximity switch 207 feeds back a signal to the control box 4, and the control box 4 controls the buzzer 105 to start, and the buzzer 105 emits a buzzing alarm, which timely alarms the workers and reminds them that the vacuum chuck 201 has failed and needs to be stopped for hoisting and moving to avoid the glass from falling and being damaged due to unstable adsorption during hoisting and moving.

[0034] In this document, the following points need to be noted:

[0035] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0036] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.

[0037] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure.

Claims

1. An adsorption device for glass processing, comprising an adsorption body (1), wherein the adsorption body (1) is fixedly installed with a hoisting device, a vacuum pump (106) electrically connected to a control box (4) is installed inside the adsorption body (1), and the adsorption body (1) is provided with nine sets of vacuum suction cups (201) uniformly distributed and connected to the vacuum pump (106) via flexible hoses (3), characterized in that, Nine operating state matching sensing blocks (2) are evenly distributed on the bottom surface of the adsorption body (1). The operating state matching sensing blocks (2) have a square block structure. The vacuum suction cup (201) is fixedly installed at the center of the bottom surface of the operating state matching sensing block (2). A matching storage groove (205) is opened at the center of the top surface of the operating state matching sensing block (2), and the hose (3) is spirally stored inside the matching storage groove (205).

2. The adsorption device for glass processing according to claim 1, characterized in that, Each of the four corners of the bottom surface of the operating state-cooperating sensing block (2) is provided with a limiting insertion hole (203) that penetrates its top surface; each of the four limiting insertion holes (203) of each operating state-cooperating sensing block (2) is fixedly installed with a limiting post (101) on the bottom surface of the adsorption body (1), and the limiting post (101) and the limiting insertion hole (203) are slidably inserted into each other; a circular block block (102) is fixedly installed on the bottom surface of the limiting post (101) with a diameter larger than that of the limiting insertion hole (203).

3. The adsorption device for glass processing according to claim 2, characterized in that, The top surface of the operating state-cooperating sensing block (2) is provided with a reset storage groove (204) at the axial position of the four limiting holes (203); a spring-type reset connector (103) is sleeved around each limiting post (101), the top of the reset connector (103) is fixedly connected to the bottom surface of the adsorption body (1), and the bottom of the reset connector (103) is fixedly connected to the bottom surface of the inner end of the reset storage groove (204); in the natural state of the reset connector (103), the bottom surface of the operating state-cooperating sensing block (2) does not contact the top surface of the stop block (102).

4. The adsorption device for glass processing according to claim 3, characterized in that, The operating state cooperation sensing block (2) has a sensing cooperation slot (202) that extends through its top surface. The inner left side of the sensing cooperation slot (202) has a sensing groove (206). A set of proximity switches (207) is fixedly installed on the inner left side of the sensing groove (206). The proximity switches (207) are electrically connected to the control box (4). The sensing end of the proximity switch (207) faces to the right.

5. The adsorption device for glass processing according to claim 4, characterized in that, The bottom surface of the adsorption body (1) is fixedly equipped with a metal mating induction insert (104) that can be mated with the proximity switch (207) at the induction mating slot (202) of each operating state mating induction block (2). The metal mating induction insert (104) is inserted into the induction mating slot (202).

6. The adsorption device for glass processing according to claim 5, characterized in that, The adsorption body (1) is also equipped with a buzzer (105) electrically connected to the control box (4); in the natural state of the reset connector (103), the metal-fitting sensing insert (104) is within the sensing range of the proximity switch (207), and when the proximity switch (207) senses the metal-fitting sensing insert (104), the proximity switch (207) sends a feedback signal to the control box (4), and the control box (4) controls the buzzer (105) to start; when the bottom surface of the operating sensing block (2) is in contact with the top surface of the stop block (102), the reset connector (103) is in a stretched state, and the metal-fitting sensing insert (104) is out of the sensing range of the proximity switch (207).