Biomolecule industrial fermentation tank

The adjustable blade structure solves the problem of the single stirring intensity in traditional fermenters, enabling the stirring intensity to be adjusted according to the fermentation stage, thereby improving fermentation efficiency and product quality stability.

CN224105802UActive Publication Date: 2026-04-10SHANGHAI WEIKE BIOPHARML
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI WEIKE BIOPHARML
Filing Date
2025-03-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The fixed blades of traditional fermenters cannot meet the diverse stirring requirements of different fermentation stages and processes, resulting in unstable fermentation efficiency and product quality.

Method used

It adopts an adjustable blade structure, and the rotating blade and the fixed blade are driven by an electric telescopic rod to adjust the stirring intensity to meet the mixing needs of different fermentation stages.

Benefits of technology

It enables the provision of appropriate stirring intensity and flow field characteristics according to different needs at different fermentation stages, thereby improving fermentation efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a biomolecule industrialization fermentation tank which comprises a tank body, a driving device and a hollow shaft arranged in an inner cavity of the tank body, a pair of fixing sleeves are fixedly installed on the outer wall of the hollow shaft, a plurality of fixing blades distributed in a circumferential mode are fixedly installed on the side walls of the fixing sleeves, and rotating blades are rotatably installed at the ends of the fixing blades. The rotating blades are connected with the fixed blades through elastic components, an electric telescopic rod is fixedly installed in an inner cavity of the hollow shaft, a pair of discs are fixedly installed at the output end of the electric telescopic rod, and the bottoms of the rotating blades penetrate through the hollow shaft through pull ropes and are fixedly connected with the discs, so that the output end of the electric telescopic rod drives the discs to do vertical movement; the pull rope is matched to drive the rotating blade to rotate to adjust the angle. The adjustable paddle is assembled in the tank body through the matching of the electric telescopic rod, the fixed blade, the rotating blade, the pull rope and the tension spring, so that the mixing effect of different degrees is realized under different stirring strengths.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of fermentation tank, concretely to a biological molecule industrial fermentation tank. BACKGROUND

[0002] In the field of biological molecule industrial production, the fermentation tank is one of the core equipment, and its performance directly affects the fermentation efficiency of biological molecules, product quality and production cost. The microbial fermentation process has extremely harsh requirements on environmental conditions, and the mixing effect of the fermentation broth is a key factor. Suitable stirring mode can ensure the uniform distribution of nutrients, microorganisms and dissolved oxygen in the fermentation broth, provide a suitable environment for the growth and metabolism of microorganisms, and thus promote the efficient synthesis of biological molecules.

[0003] Most of the traditional fermentation tank blades are of fixed structure, and the stirring intensity and mode are single, which is difficult to meet the diversified demand of stirring in different fermentation stages and different fermentation processes. In the early stage of fermentation, the microorganisms grow slowly, and only gentle stirring is needed to preliminarily mix the nutrients, so as to avoid damage to the microorganisms caused by excessive stirring. However, the existing fixed blades often have too large stirring intensity in this stage, which not only consumes too much energy, but also may destroy the growth environment of the microorganisms. In the middle and later stages of fermentation, with the increase of the number of microorganisms and the intensification of metabolic activity, stronger stirring is needed to promote the sufficient mixing of nutrients and the transmission of dissolved oxygen. At this time, the fixed blades cannot provide enough shear force and convection effect, resulting in uneven distribution of nutrients in the fermentation broth, too high or too low local nutrient concentration, affecting the growth and metabolism of microorganisms, and thus reducing the fermentation efficiency and the stability of product quality. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing a biological molecule industrial fermentation tank to solve the problem of the limitation of the fixed blades of the conventional fermentation tank in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a biological molecule industrial fermentation tank, comprising a tank body, a driving device and a hollow shaft arranged in the inner cavity of the tank body, a pair of fixed sleeves are fixedly installed on the outer wall of the hollow shaft, a plurality of fixed blades distributed in a circle are fixedly installed on the side wall of the fixed sleeve, rotating blades are rotatably installed at the end of the fixed blade, the rotating blade and the fixed blade are connected through an elastic member, an electric telescopic rod is fixedly installed in the inner cavity of the hollow shaft, a pair of discs are fixedly installed on the output end of the electric telescopic rod, the bottom of the rotating blade penetrates the hollow shaft through a pull rope and is fixedly connected with the disc, so that the output end of the electric telescopic rod drives the disc to make vertical motion, and the rotating blade is driven to rotate and adjust the angle by cooperating with the pull rope.

[0006] Preferably, a plurality of round holes for the pull rope to penetrate are arranged on the side wall of the hollow shaft.

[0007] Preferably, the elastic member is a tension spring, and two ends of the tension spring are respectively connected with the fixed blade and the rotating blade.

[0008] Preferably, the hollow shaft is assembled by a pair of arc-shaped sheets, and an inner wall of one of the arc-shaped sheets is fixedly provided with a partition plate, and an end of the electric telescopic rod is fixedly provided on the partition plate.

[0009] Preferably, the end of the fixed blade is integrally provided with a protruding portion.

[0010] Preferably, the bottom of the hollow shaft is provided with a plurality of water outlets.

[0011] Compared with the prior art, the beneficial effects of the present application are:

[0012] The present application is assembled by the electric telescopic rod, the fixed blade, the rotating blade, the pull rope and the tension spring in the tank body to form an adjustable paddle, so that different mixing effects can be achieved under different stirring intensities. When the fixed blade and the rotating blade are flush during slight stirring, the nutrients in the fermentation liquid can be preliminarily mixed uniformly to provide a relatively stable growth environment for microorganisms. When the rotating blade is inclined during strong stirring, stronger shear force and convection effect can be generated to more fully mix the materials in the fermentation liquid, avoid local high or low nutrient concentration, and ensure that microorganisms can contact sufficient nutrients in the whole fermentation system, which is beneficial to improving the fermentation efficiency and the stability of product quality. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole three-dimensional structure schematic view of the present application;

[0014] Figure 2 It is a hollow shaft three-dimensional structure schematic view of the present application;

[0015] Figure 3 It is a hollow shaft cross-sectional three-dimensional structure schematic view of the present application;

[0016] Figure 4 It is a fixed sleeve, fixed blade and rotating blade assembly three-dimensional structure schematic view of the present application.

[0017] In the figure: 1, tank body; 2, driving device; 3, hollow shaft; 4, fixed blade; 5, rotating blade; 6, tension spring; 7, water outlet; 8, pull rope; 9, electric telescopic rod; 10, disc; 11, protruding portion. DETAILED DESCRIPTION

[0018] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0019] Please refer to Figures 1-4 The present application provides a technical solution: a biomolecule industrial fermentation tank, comprising a tank body 1, a driving device 2 and a hollow shaft 3 arranged in the inner cavity of the tank body 1, the top of the hollow shaft 3 is connected with the driving device 2 so as to drive the hollow shaft 3 to rotate, a pair of fixed sleeves are fixedly installed on the outer wall of the hollow shaft 3, a plurality of fixed blades 4 distributed in a circle are fixedly installed on the side wall of the fixed sleeve, rotating blades 5 are rotatably installed on the end of the fixed blade 4, the rotating blade 5 is connected with the fixed blade 4 through an elastic member, the elastic member is a tension spring 6, the two ends of the tension spring 6 are sleeved with the fixed blade 4 and the rotating blade 5 respectively, the end of the fixed blade 4 is integrally formed with a protruding part 11, the top of the rotating blade 5 is in contact with the bottom of the protruding part 11 and is limited by the protruding part 11, an electric telescopic rod 9 is fixedly installed in the inner cavity of the hollow shaft 3, the hollow shaft 3 is assembled by a pair of arc-shaped sheets and a plurality of bolts, the inner wall of one of the arc-shaped sheets is fixedly installed with a partition plate, the end of the electric telescopic rod 9 is fixedly installed on the partition plate, the partition plate and the end of the hollow shaft 3 are both provided with a slot hole for the wire of the electric telescopic rod 9, the wire arrangement of the electric telescopic rod 9 is prior art and is not shown in the figure, a pair of discs 10 are fixedly installed on the output end of the electric telescopic rod 9, the bottom of the rotating blade 5 penetrates the hollow shaft 3 through a pull rope 8 and is fixedly connected with the disc 10, so that the output end of the electric telescopic rod 9 drives the disc 10 to make vertical motion, and cooperates with the pull rope 8 to drive the rotating blade 5 to rotate and adjust the angle, a plurality of round holes for the pull rope 8 to penetrate are arranged on the side wall of the hollow shaft 3, a plurality of water outlets 7 are arranged on the bottom of the hollow shaft 3, the liquid in the hollow shaft 3 can be easily discharged by such arrangement.

[0020] In different stages of the fermentation process, the requirements for stirring intensity and flow field characteristics are different. When the stirring is slight, the fixed blade 4 and the rotating blade 5 are flush, which can provide stable and gentle stirring, so that the fermentation liquid forms a relatively slow and uniform circular flow, which is beneficial to the adaptation and growth of microorganisms in the initial stage. When strong stirring is required, the output end of the electric telescopic rod 9 is controlled to extend and drive the disc 10 to move downward in the hollow shaft 3, the disc 10 drives a plurality of rotating blades 5 to do the shaft motion to downwardly tilt through the pull rope 8, changes the flow direction of the fluid, can make the heat, nutrients and metabolic products in the fermentation liquid more evenly distributed, avoid the deterioration of the local environment, further protect the growth and metabolism characteristics of microorganisms, and the rotating blade 5 is reset to be flush with the fixed blade 4 through the elastic potential energy of the tension spring 6 after the output end of the electric telescopic rod 9 is retracted. The electric telescopic rod 9, the fixed blade 4, the rotating blade 5, the pull rope 8 and the tension spring 6 are matched to assemble the adjustable paddle in the tank body 1, so that different mixing effects are realized under different stirring intensities. When the stirring is slight, the fixed blade 4 and the rotating blade 5 are flush, which can make the nutrients in the fermentation liquid initially mixed and uniform, and provide a relatively stable growth environment for microorganisms. When the stirring is strong, the rotating blade 5 is inclined, which can generate stronger shear force and convection effect, more fully mix the materials in the fermentation liquid, avoid local high or low nutrient concentration, ensure that microorganisms can contact sufficient nutrients in the whole fermentation system, and be beneficial to improving the fermentation efficiency and stability of product quality.

[0021] It should be noted that, in this text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0022] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An industrial fermentation tank for biomolecules, characterized in that: The device includes a tank (1), a drive unit (2), and a hollow shaft (3) located in the inner cavity of the tank (1). A pair of fixed sleeves are fixedly installed on the outer wall of the hollow shaft (3). Several fixed blades (4) arranged in a circular pattern are fixedly installed on the side wall of the fixed sleeves. Rotating blades (5) are rotatably installed at the ends of the fixed blades (4). The rotating blades (5) are connected to the fixed blades (4) through elastic members. An electric telescopic rod (9) is fixedly installed in the inner cavity of the hollow shaft (3). A pair of discs (10) are fixedly installed at the output end of the electric telescopic rod (9). The bottom of the rotating blades (5) is passed through the hollow shaft (3) by a pull rope (8) and is fixedly connected to the discs (10) so that the output end of the electric telescopic rod (9) drives the discs (10) to move vertically and, in conjunction with the pull rope (8), drives the rotating blades (5) to rotate and adjust the angle.

2. The biomolecular industrial fermentation tank according to claim 1, characterized in that: The hollow shaft (3) has several round holes on its side wall for the pull rope (8) to pass through.

3. The biomolecular industrial fermentation tank according to claim 1, characterized in that: The elastic component is a tension spring (6), and the two ends of the tension spring (6) are respectively sleeved with the fixed leaf (4) and the rotating leaf (5).

4. The industrial fermentation tank for biomolecules according to claim 1, characterized in that: The hollow shaft (3) is assembled from a pair of arc-shaped pieces, one of which has a partition fixedly installed on its inner wall, and the end of the electric telescopic rod (9) is fixedly installed on the partition.

5. The industrial biomolecular fermenter according to claim 1, characterized in that: The end of the fixed blade (4) is integrally formed with a protrusion (11).

6. The industrial fermentation tank for biomolecules according to claim 1, characterized in that: The bottom of the hollow shaft (3) is provided with several water outlet holes (7).