Aluminum profile deep oxidation device
By setting up a mounting and adjustment mechanism in the deep oxidation device for aluminum profiles, the problem of uneven oxidation effect during the aluminum profile oxidation process is solved, and a uniform oxidation effect on the profile surface is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-10
AI Technical Summary
In existing deep anodizing treatments for aluminum profiles, prolonged contact between the hanger and the profile surface leads to uneven anodizing effects, especially for large aluminum profiles where the hanger positions show significant differences.
A deep oxidation device for aluminum profiles was designed. By setting a mounting mechanism and an adjustment mechanism on the base, including a support plate, side clamps, cylinders, and mounting brackets, the mounting position and height can be flexibly adjusted to ensure the uniformity of the profile surface during the oxidation process.
It effectively solves the problem of uneven oxidation effect, improves the uniformity of oxidation effect on aluminum profile surface, and avoids uneven oxidation caused by long-term contact at the mounting position.
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Figure CN224105937U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium alloy surface treatment technical field, especially aluminium alloy deep oxidation device. BACKGROUND
[0002] Metal oxidation treatment is a kind of surface treatment method for improving its performance and appearance by forming oxide layer on metal surface, which generates a protective oxide film by the reaction of metal and oxygen or oxidizing agent, thereby improving the corrosion resistance, hardness and wear resistance of metal, and also beautifying the appearance of metal, and is widely used in the processing of aluminium alloy.
[0003] The existing aluminium alloy has the following disadvantages when carrying out surface deep oxidation treatment: when aluminium alloy is subjected to surface deep oxidation treatment, it is generally directly hung by hanger and then hoisted into oxidation tank, and the residence time of profile in oxidation tank is longer due to higher requirement for oxide film thickness, and the connecting position between existing hanger and profile surface is fixed, especially for large aluminium alloy, the hanging position is more, and the hanger is closely attached to the surface of profile during long-time oxidation process, which can easily affect the oxidation treatment of aluminium alloy surface at hanging position and cause obvious difference with other parts, therefore, the aluminium alloy deep oxidation device is provided. UTILITY MODEL CONTENT
[0004] The main purpose of the utility model is to provide aluminium alloy deep oxidation device, which can stably hang profile, adjust the hanging position of hanger during long-time oxidation reaction process and improve the uniformity of profile surface oxidation effect as much as possible, so as to effectively solve the problems in the background art.
[0005] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0006] Aluminium alloy deep oxidation device, including base, still including mounting mechanism, the base bottom is provided with mounting mechanism, the mounting mechanism includes the supporting plate, side clamping plate, insulating plate, air cylinder, mounting frame, bottom plate, vertical groove, sliding block, through-hole, inserting rod and end ring, the base bottom both sides are movably connected with supporting plate and the base bottom is movably connected with side clamping plate near supporting plate position, the supporting plate is located between side clamping plate position, the middle position side of base is detachably connected with insulating plate and the insulating plate top is provided with air cylinder, the air cylinder power output end is provided with the mounting frame in the middle position of base bottom, the bottom plate is welded in the horizontal direction in the bottom of mounting frame side position, the vertical groove is set up in the mounting frame inside and is slidably connected with sliding block through vertical groove, the through-hole is set up in the horizontal direction in the middle position of sliding block inside and is inserted with the inserting rod corresponding with bottom plate position in through-hole inside, and the end ring is welded on the end of inserting rod and is located on the surface of mounting frame away from bottom plate side.
[0007] Further, the adjusting mechanism is arranged at the connection between the base, the supporting plate and the side clamping plate, the adjusting mechanism comprises a horizontal slot, a screw rod B and a nut, the horizontal slot is symmetrically arranged at the both sides of the inside of the base, the screw rod B is welded on the upper surface of the end of the supporting plate and the side clamping plate and penetrates the horizontal slot, and the nut is connected with the surface of the screw rod B; the horizontal slot is symmetrically arranged at the both sides of the inside of the base, the screw rod B is arranged at the end of the supporting plate and the side clamping plate and penetrates the inside of the horizontal slot, the nut is loosened before the aluminum profile is hung, the position of the screw rod B is adjusted according to the specification of the aluminum profile, the supporting plate is located at the both sides of the middle position of the bottom of the profile, and the side clamping plate is moved to the both sides of the side edge of the surface of the profile, the supporting plate plays a whole supporting role on the profile, the side clamping plate plays a limiting role on the profile, the profile is fixed in position in cooperation with the supporting plate, the nut is tightened after the profile is in the appropriate position, the nut is attached to the surface of the base, the position of the screw rod B is fixed by the friction force between the nut and the surface of the base, and then the positions of the supporting plate and the side clamping plate are fixed.
[0008] Further, the vertical rod is welded at the middle position of the top of the base, and the hook is welded at the top end of the vertical rod; the vertical rod and the hook are welded at the top of the base, the hook is hung on the mobile conveying frame, and the conveying frame drives the movement of the base and the profile.
[0009] Further, the screw hole is arranged at the corresponding position of the top of the mounting frame and the top end of the vertical slot, the screw rod A is connected by screwing the screw hole, the connecting ring is welded at the top end of the inside of the sliding block, the cavity structure is arranged at the top end of the inside of the sliding block, the connecting ring is inserted into the inside, the bottom end of the screw rod A penetrates the top of the mounting frame and is welded with the top of the connecting ring, the screw rod A can be screwed along the screw hole, the connecting ring is rotated in the sliding block when the screw rod A is screwed, and the up-down displacement of the screw rod A can adjust the vertical height of the sliding block and the inserting rod.
[0010] Further, the fixing frame extending to the bottom of the air cylinder is welded at the middle position of the bottom of the base, the limiting hole is arranged in the inside of the fixing frame, and the power output end of the air cylinder penetrates the inside of the limiting hole; the power end of the air cylinder penetrates the limiting hole in the inside of the fixing frame, and the movement of the power end of the air cylinder is limited.
[0011] Further, the nuts are attached to the both sides of the surface of the base around the screw rod B; the position of the screw rod B is fixed by the friction force between the nut and the surface of the base.
[0012] Compared with the prior art, the utility model have following beneficial effect: bottom of base is equipped with the side clamping plate structure of supporting plate, and the position of supporting plate and side clamping plate at the bottom of base can be flexibly adjusted, and the position is adjusted according to the aluminum profile to be handled, so that the supporting plate supports the profile, the side clamping plate limits the profile on both sides, the height adjustment of mounting frame can be driven by the operation of air cylinder, and then the height adjustment of bottom plate and inserting rod is driven, the position of sliding block and inserting rod can be adjusted inside vertical groove by screwing screw A, so that the bottom plate contacts the bottom of profile, and the inserting rod contacts the top of inner wall of profile at the same time, when the surface of aluminum profile is deeply oxidized, the profile is positioned by supporting plate and side clamping plate first, at this time, the power end of air cylinder is extended, so that the bottom plate and inserting rod are away from the surface of profile, the profile is placed in oxidation tank by base to be oxidized in this state, after oxidation process is over half, the power end of air cylinder is retracted, so that the bottom plate contacts the bottom of profile, and the inserting rod contacts the top of inner wall of profile at the same time, then the air cylinder continues to operate to lift the height of profile until the supporting plate is separated from the bottom of profile, then the profile is hung by the bottom plate and inserting rod, and then subsequent oxidation treatment is continued, the hanging position of profile can be adjusted in the process of long-time oxidation treatment, so that the problem that the oxidation effect is affected due to the long-time contact of hanger is avoided, and the uniformity of oxidation effect of profile surface is improved as much as possible, the horizontal groove structure is symmetrically arranged in the inside of base, the end of supporting plate and side clamping plate is equipped with screw B penetrating the inside of horizontal groove, before the profile of aluminum is hung, the position of screw B is adjusted according to the specification of aluminum profile by unscrewing nut, so that the supporting plate is located at the middle position of both sides of bottom of profile, and the side clamping plate is moved to the position of both sides of side edge of profile surface, the supporting plate plays the whole supporting role to profile, the side clamping plate plays the limiting role to profile, and the position of profile is fixed by the cooperation of supporting plate, so that the nut is tightly fitted to the surface of base after reaching the appropriate position, the position of screw B is fixed by the friction force between nut and the surface of base, and then the position of supporting plate and side clamping plate is fixed. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram of aluminum profile deep oxidation device of the utility model.
[0014] Figure 2 It is structure schematic diagram when supporting plate supports profile of aluminum profile deep oxidation device of the utility model when profile is hung.
[0015] Figure 3 It is structure schematic diagram when bottom plate supports profile of aluminum profile deep oxidation device of the utility model when profile is hung.
[0016] Figure 4 It is mounting and inside structure schematic diagram of mounting frame of aluminum profile deep oxidation device of the utility model.
[0017] Figure 5The utility model discloses an aluminum profile deep oxidation device's screw rod B and base connecting place structure schematic diagram.
[0018] In the drawing: 1, base; 2, hanging mechanism; 201, supporting plate; 202, side clamping plate; 203, vertical rod; 204, hook; 205, insulating plate; 206, air cylinder; 207, mounting frame; 208, bottom plate; 209, vertical groove; 210, sliding block; 211, screw hole; 212, screw rod A; 213, connecting ring; 214, through hole; 215, inserting rod; 216, end ring; 217, fixing frame; 218, limiting hole; 3, adjusting mechanism; 301, horizontal groove; 302, screw rod B; 303, nut. DETAILED DESCRIPTION
[0019] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0020] As Figures 1-5 shown, the aluminum profile deep oxidation device, including base 1, still include hanging mechanism 2, the base 1 bottom is provided with hanging mechanism 2, the hanging mechanism 2 includes supporting plate 201, side clamping plate 202, insulating plate 205, air cylinder 206, mounting frame 207, bottom plate 208, vertical groove 209, sliding block 210, through hole 214, inserting rod 215 and end ring 216, the base 1 bottom both sides swing joint has supporting plate 201 and base 1 bottom is close to supporting plate 201 position swing joint has side clamping plate 202, the supporting plate 201 is located between side clamping plate 202 position, the base 1 middle position side detachable connection has insulating plate 205 and insulating plate 205 top installs air cylinder 206, the air cylinder 206 power output end installs the mounting frame 207 in the base 1 bottom middle position, the mounting frame 207 bottom side edge position horizontal direction is welded with bottom plate 208, the mounting frame 207 inside vertical direction is set up vertical groove 209 and is slidably connected with sliding block 210 through vertical groove 209, the sliding block 210 inside middle position horizontal direction is set up through hole 214 and through hole 214 inside inserts with the inserting rod 215 of bottom plate 208 position correspondence, the inserting rod 215 end is located mounting frame 207 surface away from bottom plate 208 one side welding has end ring 216.
[0021] The adjusting mechanism 3 is arranged at the connection between the base 1 and the supporting plate 201 and the side clamping plate 202, the adjusting mechanism 3 comprises a horizontal groove 301, a screw rod B 302 and a nut 303, the horizontal groove 301 is symmetrically arranged at the both sides of the inside of the base 1, the screw rod B 302 is welded on the upper surface of the end of the supporting plate 201 and the side clamping plate 202 and penetrates through the horizontal groove 301, and the nut 303 is connected with the surface of the screw rod B 302; the horizontal groove 301 is symmetrically arranged at the both sides of the inside of the base 1, the screw rod B 302 is arranged at the end of the supporting plate 201 and the side clamping plate 202 and penetrates through the inside of the horizontal groove 301, the nut 303 is loosened according to the specification of the aluminum profile before the aluminum profile is hung, the position of the screw rod B 302 is adjusted, the supporting plate 201 is located at the both sides of the middle position of the bottom of the profile, the side clamping plate 202 is moved to the both sides of the side edge of the surface of the profile, the supporting plate 201 plays a whole supporting role on the profile, the side clamping plate 202 plays a limiting role on the profile, the position of the profile is fixed in cooperation with the supporting plate 201, the nut 303 is tightened after the profile is in the appropriate position, the nut 303 is attached to the surface of the base 1, the friction force between the nut 303 and the surface of the base 1 is used to fix the position of the screw rod B 302, and then the position of the supporting plate 201 and the side clamping plate 202 is fixed.
[0022] The vertical rod 203 is welded at the middle position of the top of the base 1, and the hook 204 is welded at the top end of the vertical rod 203.
[0023] The screw hole 211 is arranged at the corresponding position of the top of the mounting frame 207 and the top end of the vertical groove 209, the screw rod A 212 is screw-connected with the screw hole 211, the connecting ring 213 is welded at the top end of the inside of the sliding block 210 and located in the inside of the sliding block 210, the fixing frame 217 is welded at the middle position of the bottom of the base 1 and extends to the bottom of the air cylinder 206, the limiting hole 218 is arranged in the inside of the fixing frame 217, and the power output end of the air cylinder 206 penetrates through the inside of the limiting hole 218; the cavity structure is arranged at the top end of the inside of the sliding block 210, and the connecting ring 213 is inserted into the inside, the bottom end of the screw rod A 212 penetrates through the top of the mounting frame 207 and is welded with the top of the connecting ring 213, the screw rod A 212 can be twisted along the screw hole 211, the connecting ring 213 is rotated in the inside of the sliding block 210 when the screw rod A 212 is twisted, the up-down displacement of the screw rod A 212 can adjust the vertical height of the sliding block 210 and the inserting rod 215, and the power end of the air cylinder 206 penetrates through the limiting hole 218 in the inside of the fixing frame 217 and can limit the movement of the power end of the air cylinder 206.
[0024] The screw B 302 is fixed in position by the friction between the nut 303 and the surface of the base 1.
[0025] It should be noted that the utility model is aluminum profile deep oxidation device, when using, the bottom of base 1 is equipped with the structure of supporting plate 201 and side clamping plate 202, the position of supporting plate 201 and side clamping plate 202 at the bottom of base 1 can be flexibly adjusted, and the position is adjusted according to the aluminum profile to be treated, so that the supporting plate 201 supports the profile, the side clamping plate 202 limits the profile on both sides, the height adjustment of mounting frame 207 can be driven by the operation of cylinder 206, and then the height adjustment of bottom plate 208 and inserting rod 215 is driven, the position of sliding block 210 and inserting rod 215 can be adjusted inside vertical groove 209 by screwing screw A 212, so that bottom plate 208 contacts the bottom of profile, and inserting rod 215 can contact the inner top end of profile at the same time, when the surface of aluminum profile is subjected to deep oxidation treatment, the profile is positioned by supporting plate 201 and side clamping plate 202 first, at this time, the power end of cylinder 206 is extended, so that bottom plate 208 and inserting rod 215 are away from the surface of profile, the profile is placed in the oxidation tank for oxidation treatment by base 1 moving through supporting plate 201 and side clamping plate 202 in this state, after oxidation process is over half, the power end of cylinder 206 can be controlled to retract, so that bottom plate 208 contacts the bottom of profile, and inserting rod 215 contacts the inner wall top of profile at the same time, then cylinder 206 continues to operate to lift the height of profile until supporting plate 201 is separated from the bottom of profile, at this time, the profile is mainly hung by bottom plate 208 and inserting rod 215, and then subsequent oxidation treatment is continued, the hanging position of profile can be adjusted in the long oxidation treatment process, and then the problem that the oxidation effect is affected due to the long contact of hanger is avoided, and the uniformity of oxidation effect of profile surface is improved as much as possible, the horizontal groove 301 structure is symmetrically arranged in the inside of base 1 on both sides, the end of supporting plate 201 and side clamping plate 202 is equipped with screw B 302 penetrating the inside of horizontal groove 301, before the hanging of aluminum profile, the position of screw B 302 is adjusted according to the specification of aluminum profile by loosening nut 303, so that supporting plate 201 is located at the position of both sides of the middle position of profile bottom, and side clamping plate 202 moves to the position of both sides of the side edge of profile surface, supporting plate 201 plays a whole supporting role to profile, side clamping plate 202 plays a limiting role to profile, and the position of profile is fixed by cooperating with supporting plate 201, after reaching the appropriate position, nut 303 is tightened to adhere to the surface of base 1, the position of screw B 302 is fixed by the friction between nut 303 and the surface of base 1, and then the position of supporting plate 201 and side clamping plate 202 is fixed.
[0026] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An apparatus for deep anodizing of aluminum profiles, comprising a base (1), characterized in that, It also includes the mounting mechanism (2), the bottom of the base (1) is provided with a mounting mechanism (2), the mounting mechanism (2) includes a supporting plate (201), a side clamping plate (202), an insulating plate (205), a gas cylinder (206), a mounting frame (207), a bottom plate (208), a vertical slot (209), a sliding block (210), a through hole (214), a plug rod (215) and an end ring (216), both sides of the bottom of the base (1) are movably connected with the supporting plate (201), and the bottom of the base (1) is movably connected with the side clamping plate (202) close to the supporting plate (201), the supporting plate (201) is located between the side clamping plates (202), the side edge of the middle position of the base (1) is detachably connected with the insulating plate (205), and the top of the insulating plate (205) is provided with the gas cylinder (206), the power output end of the gas cylinder (206) is provided with the mounting frame (207) located at the middle position of the bottom of the base (1), the bottom of the mounting frame (207) is welded with the bottom plate (208) at the side edge position in the horizontal direction, the mounting frame (207) is provided with the vertical slot (209) in the vertical direction, and the sliding block (210) is connected through the vertical slot (209), the sliding block (210) is provided with the through hole (214) in the horizontal direction at the middle position of the inside, and the through hole (214) is inserted with the plug rod (215) corresponding to the position of the bottom plate (208), and the end of the plug rod (215) is welded with the end ring (216) on the surface of the mounting frame (207) away from the bottom plate (208).
2. The apparatus for anodizing aluminum profiles according to claim 1, characterized in that: It also includes the adjusting mechanism (3), which is arranged between the base (1) and the supporting plate (201) and the side clamping plate (202). The adjusting mechanism (3) includes a horizontal slot (301), a screw B (302) and a nut (303). The base (1) is provided with a horizontal slot (301) symmetrically on both sides of the inside. The end surfaces of the supporting plate (201) and the side clamping plate (202) are welded with screw B (302) penetrating the horizontal slot (301). The surface of the screw B (302) is matched with the nut (303).
3. The apparatus for anodizing aluminum sections as claimed in claim 1, wherein: The top of the base (1) is welded with a vertical rod (203), and the top of the vertical rod (203) is welded with a hook (204).
4. The apparatus for aluminum profile deep oxidation of claim 1, wherein: The top of the mounting frame (207) is provided with a threaded hole (211) corresponding to the top end of the vertical slot (209), and a screw A (212) is connected through the threaded hole (211). The bottom end of the screw A (212) is welded with a connecting ring (213) located in the inside of the sliding block (210) at the top end.
5. The apparatus for aluminum profile deep oxidation of claim 1, wherein: The bottom of the base (1) is welded with a fixed frame (217) extending to the bottom of the gas cylinder (206). The inside of the fixed frame (217) is provided with a limiting hole (218), and the power output end of the gas cylinder (206) penetrates the inside of the limiting hole (218).
6. The apparatus for aluminum profile deep oxidation of claim 2, wherein: The outer periphery of the screw B (302) is respectively attached to the upper and lower surfaces of the base (1).